A machining apparatus for producing compensators

Abstract

The utility model relates to compensator processing technical field especially relates to a kind of processing equipment for producing compensator, including the workbench being equipped with controller, four clamping plates for clamping compensator are provided on the workbench by transmission member, two telescopic rods and the baffle for protecting transmission member are fixedly installed on the workbench, two telescopic rods are fixedly installed with lifting frame between, cleaning structure for cleaning compensator is provided on lifting frame, positioning groove for positioning compensator is opened on the workbench.The utility model is provided with the clamping plate for clamping the inside and outside of compensator by transmission member, both inside and outside of compensator can be clamped to process, inside and outside are processed, the flexibility of realizing overall processing of compensator is realized, cleaning structure is provided with flushing frame for cleaning compensator, without additional operation, after processing, overall cleaning is carried out to compensator, and artificial cleaning time is saved.

Description

Technical Field

[0001] This utility model relates to the field of compensator processing technology, and in particular to a processing equipment for producing compensators. Background Technology

[0002] Compensator manufacturing technology is a technology that uses precision manufacturing processes (such as welding, forming, heat treatment, etc.) to produce flexible components (such as metal bellows, expansion joints, etc.) used to absorb displacement of pipelines or equipment caused by thermal expansion and contraction, vibration, etc.

[0003] According to announcement number CN220699134U, a port for facilitating the clamping and conveying of corrugated pipe compensators during processing is disclosed, including a device body, a fixing plate, and a motor. A grinding disc is fixedly connected to the top of the device body. The device uses a threaded rod to drive two sets of clamping plates to hold the workpiece being ground, improving stability during grinding. However, in the aforementioned document, the clamping mechanism obstructs the outer area of ​​the compensator, preventing complete processing of the outer surface. Metal shavings, coolant, or oil generated during processing remain on the compensator surface, accumulating over time and affecting subsequent processing accuracy. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the existing technology fails to fully process the compensator, and to propose a processing equipment for producing compensators.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A processing device for producing compensators includes a workbench equipped with a controller. Four clamping plates for holding the compensators are mounted on the workbench via transmission components. Two telescopic rods and a baffle for protecting the transmission components are fixedly installed on the workbench. A lifting frame is fixedly installed between the two telescopic rods. The lifting frame is equipped with a cleaning structure for cleaning the compensators. A positioning groove for positioning the compensators is provided on the workbench. A support plate for supporting the compensators is provided in the positioning groove. A drainage hole for drainage is provided within the positioning groove.

[0007] Preferably, the telescopic rod is vertically arranged on both sides of the positioning groove, the baffle is vertically arranged on one side of the positioning groove, and the support plate has circumferentially distributed water guide holes for drainage.

[0008] Preferably, the transmission component includes a bidirectional lead screw 1 rotatably mounted in the workbench, a motor 1 fixedly mounted on the workbench and connected to the bidirectional lead screw 1 and electrically connected to the controller, two matching nuts 1 slidably sleeved on the bidirectional lead screw 1, and a pressure rod 1 extending to the upper position of the workbench 1 fixedly mounted on the nuts 1, and a helical gear 1 fixedly mounted on the bidirectional lead screw 1.

[0009] The workbench is rotatably mounted with a bidirectional lead screw 2 that is connected to the bidirectional lead screw 1. A helical gear 2 that meshes with a helical gear 1 is fixedly mounted on the bidirectional lead screw 2. Two matching nuts 2 are slidably sleeved on the bidirectional lead screw 2, and a pressure rod 2 extending to the upper part of the workbench is fixedly mounted on the nuts 2. The clamping plate is disposed on the pressure rod 1 and the pressure rod 2.

[0010] Preferably, the first bidirectional lead screw is horizontally arranged, the first pressure rod and the second pressure rod are vertically arranged, the second bidirectional lead screw is horizontally arranged below the first bidirectional lead screw, and the first pressure rod and the second pressure rod are threaded together with fixing bolts to fix the clamping plate.

[0011] Preferably, the cleaning structure includes a water conveying frame, a second motor, and a water pump fixedly installed on the lifting frame. A rinsing frame that passes through the lifting frame is rotatably installed on the water conveying frame. A first gear is fixedly installed on the rinsing frame. A drive shaft extending to the lower part of the lifting frame is fixedly installed at the output end of the second motor. A second gear that meshes with the first gear is fixedly installed on the drive shaft. A water pipe connects the water conveying frame and the water pump.

[0012] Preferably, the water conveying frame is vertically positioned above the positioning groove, the rinsing frame has a mountain-shaped structure, the rinsing frame has evenly distributed water spray holes, and the gear is horizontally positioned on one side of the rinsing frame.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] 1. This utility model is equipped with a clamping plate that clamps the inner and outer sides of the compensator through a transmission component. It can clamp the inner side of the compensator for outer side processing and clamp the outer side for inner side processing, thus achieving flexibility in the comprehensive processing of the compensator.

[0015] 2. This utility model has a cleaning structure with a rinsing rack for cleaning the compensator, which eliminates the need for additional operations and allows for a thorough cleaning of the compensator after processing, saving manual cleaning time. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a processing equipment for producing compensators according to the present invention;

[0017] Figure 2 This is a side sectional view of a processing equipment for producing compensators according to the present invention;

[0018] Figure 3 This is a cross-sectional view of a processing equipment for producing compensators according to the present invention.

[0019] Figure 4 This is a cross-sectional view of a lifting frame for a processing equipment used in the production of compensators, as proposed in this utility model.

[0020] Figure 5 This is an enlarged schematic diagram of structure A of a processing equipment for producing compensators proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of a clamping plate structure for a processing equipment used in the production of compensators, as proposed in this utility model.

[0022] In the diagram: 1. Workbench; 2. Double-acting lead screw 1; 3. Motor 1; 4. Helical gear 1; 5. Double-acting lead screw 2; 6. Helical gear 2; 7. Nut 1; 8. Pressure rod 1; 9. Pressure rod 2; 10. Clamping plate; 11. Nut 2; 12. Telescopic rod; 13. Lifting frame; 14. Water conveying frame; 15. Flushing frame; 16. Gear 1; 17. Motor 2; 18. Drive shaft; 19. Gear 2. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-6 A processing device for producing compensators includes a worktable 1 equipped with a controller.

[0025] The workbench 1 is equipped with four clamping plates 10 that hold the compensator via a transmission component. The transmission component drives the four clamping plates 10 to clamp the compensator, which can clamp the inner side of the compensator for outer side processing, or clamp the outer side for inner side processing, thus flexibly realizing the clamping of the inner and outer sides of the compensator and meeting the needs of comprehensive processing of the compensator.

[0026] The transmission component includes a bidirectional lead screw 2 rotatably mounted in the worktable 1. A motor 3 is fixedly mounted on the worktable 1, which is connected to the bidirectional lead screw 2 and electrically connected to the controller. The motor 3 drives the bidirectional lead screw 2 to rotate. Through the transmission component, the four clamping plates 10 stably clamp the compensator, flexibly control the clamping action, and ensure the stability of the compensator during processing.

[0027] Two matching nuts 7 are slidably sleeved on the double-acting screw 12, and a pressure rod 8 extending to the top of the worktable 1 is fixedly installed on the nut 7. The pressure rod 8, together with the pressure rod 29, clamps the compensator from different directions, and the clamping position can be flexibly adjusted to ensure the stability of the compensator clamping. A helical gear 4 is fixedly installed on the double-acting screw 12.

[0028] Inside the workbench 1, a double-headed screw 2 5 is rotatably installed and is connected to the double-headed screw 2. A helical gear 6 is fixedly installed on the double-headed screw 2 5 and is connected to the helical gear 4. The helical gear 4 and the helical gear 6 are connected to each other to realize the vertical transmission between the double-headed screw 2 and the double-headed screw 2 5, which drives the pressure rod 8 and the pressure rod 9 to move synchronously.

[0029] Two matching nuts 11 are slidably sleeved on the two-way lead screw 2 5, and a pressure rod 2 9 extending to the upper position of the worktable 1 is fixedly installed on the nut 2 11. The clamping plate 10 is set on the pressure rod 1 8 and the pressure rod 2 9.

[0030] The first bidirectional lead screw 2 is set horizontally, the first pressure rod 8 and the second pressure rod 9 are set vertically, and the second bidirectional lead screw 5 is set horizontally below the first bidirectional lead screw 2.

[0031] The pressure rod 8 and pressure rod 9 are threaded together and have fixing bolts to secure the clamping plate 10, as per the instruction manual. Figure 6 As shown, by replacing the clamping plate 10 with one that is compatible with the inner side of the compensator, the inner side of the compensator is clamped, thereby achieving flexibility in the processing of the compensator.

[0032] Two telescopic rods 12 and a baffle for protecting the transmission components are fixedly installed on the workbench 1. The baffle is used to prevent cleaning fluid from splashing onto the transmission components when cleaning the compensator, thus ensuring the stability of the equipment operation. A lifting frame 13 is fixedly installed between the two telescopic rods 12.

[0033] The lifting frame 13 is equipped with a cleaning structure for cleaning the compensator. The cleaning structure is equipped with a rinsing frame 15 for rinsing and cleaning the processed compensator, removing foreign objects such as iron filings from the compensator, saving manual cleaning time and improving product quality.

[0034] The cleaning structure includes a water conveying frame 14, a second motor 17, and a water pump, all fixedly installed on the lifting frame 13. A flushing frame 15, which passes through the lifting frame 13, is rotatably installed on the water conveying frame 14. The flushing frame 15 rotates under the drive of the second motor 17 and flushes the compensator through the spray holes, cleaning foreign objects on the surface of the compensator and improving product quality.

[0035] Gear 16 is fixedly installed on the rinsing frame 15. A drive shaft 18 extending to the lower part of the lifting frame 13 is fixedly installed at the output end of the motor 17. Gear 19 meshing with gear 16 is fixedly installed on the drive shaft 18. A water pipe is connected between the water supply frame 14 and the water pump.

[0036] The water conveying frame 14 is vertically positioned above the positioning groove. The flushing frame 15 has a mountain-shaped structure. The mountain-shaped structure, combined with rotation, enables comprehensive cleaning of the compensator and improves the cleaning effect. The flushing frame 15 has evenly distributed water spray holes. The gear 2 19 is horizontally positioned on one side of the flushing frame 15.

[0037] The workbench 1 is provided with a positioning groove for positioning the compensator. The positioning groove is provided with a support plate for the compensator. The positioning groove is provided with a drainage hole for drainage. The positioning groove positions the compensator and, together with the support plate and drainage hole, facilitates drainage, ensuring the smooth progress of processing and cleaning operations.

[0038] The telescopic rod 12 is vertically installed on both sides of the positioning groove, the baffle is vertically installed on one side of the positioning groove, and the support plate has circumferentially distributed water guide holes for drainage. The water guide holes quickly discharge the sewage generated by cleaning the compensator, preventing sewage from stagnating and affecting the cleaning effect of the compensator.

[0039] It should be noted that the specific models and specifications of the controller, motor 13, motor 217, and water pump need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods use existing technology in this field, so they will not be elaborated here.

[0040] The functional principle of this utility model can be explained through the following operation methods:

[0041] When machining is required on the outside of the compensator;

[0042] Place the compensator on the workbench 1. The controller sends a start command to motor 3. Motor 3 drives the bidirectional lead screw 2 to rotate. The bidirectional lead screw 2 drives the bidirectional lead screw 5 to rotate synchronously through the meshing helical gear 4 and helical gear 6.

[0043] The double-acting screw 2 drives the nut 7 to move, and the nut 7 drives the clamping plate 10 to move through the pressure rod 8. The double-acting screw 5 drives the nut 11 to move, and the nut 11 drives the clamping plate 10 to move through the pressure rod 9, so that the clamping plate 10 clamps the inner side of the compensator and performs processing operations on the outer side of the compensator.

[0044] When machining is required on the inside of the compensator;

[0045] Loosen the fixing bolts on the first pressure rod 8 and the second pressure rod 9, remove the original clamping plate 10, place the clamping plate 10 that is compatible with the outside of the compensator on the first pressure rod 8 and the second pressure rod 9 respectively, and tighten the fixing bolts to fix the replaced clamping plate 10.

[0046] Place the compensator on the workbench 1. The controller sends a start command to motor 3. Motor 3 drives the bidirectional lead screw 2 to rotate. The bidirectional lead screw 2 drives the bidirectional lead screw 5 to rotate synchronously through the meshing transmission of helical gear 4 and helical gear 6. The bidirectional lead screw 2 drives nut 7 to move.

[0047] Nut 17 drives clamping plate 10 to move via pressure rod 18, and double screw 25 drives nut 211 to move. Nut 211 drives clamping plate 10 to move via pressure rod 29, so that clamping plate 10 applies pressure to clamp the outside of compensator and performs processing on the inside of compensator.

[0048] When it is necessary to clean the finished compensator;

[0049] The controller sends a start command to the telescopic rod 12, which drives the lifting frame 13 to descend to the designated position. The controller then sends start commands to the water pump and motor 17. The water pump delivers the cleaning fluid to the water conveying frame 14 through the water pipe. The water conveying frame 14 delivers the cleaning fluid to the rinsing frame 15. Motor 17 drives the drive shaft 18 to rotate. The drive shaft 18 drives the rinsing frame 15 to rotate through the meshing gear 19 and gear 16. The rinsing frame 15 thoroughly cleans the compensator through the spray holes. Wastewater generated during the cleaning process is discharged through the water guide holes on the support plate and the drain holes in the positioning groove, thus completing the cleaning of the compensator.

[0050] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A processing equipment for producing compensators, comprising a worktable (1) equipped with a controller, characterized in that, The workbench (1) is equipped with four clamping plates (10) for clamping the compensator via a transmission component. Two telescopic rods (12) and a baffle for protecting the transmission component are fixedly installed on the workbench (1). A lifting frame (13) is fixedly installed between the two telescopic rods (12). A cleaning structure for cleaning the compensator is provided on the lifting frame (13). A positioning groove for positioning the compensator is provided on the workbench (1). A support plate for the compensator is provided on the positioning groove. A drainage hole for drainage is provided in the positioning groove.

2. The processing equipment for producing compensators according to claim 1, characterized in that, The telescopic rod (12) is vertically set on both sides of the positioning groove, the baffle is vertically set on one side of the positioning groove, and the support plate has circumferentially distributed water guide holes for drainage.

3. The processing equipment for producing compensators according to claim 1, characterized in that, The transmission component includes a bidirectional lead screw (2) rotatably mounted in the workbench (1), a motor (3) connected to the bidirectional lead screw (2) and electrically connected to the controller is fixedly mounted on the workbench (1), two matching nuts (7) are slidably sleeved on the bidirectional lead screw (2), and a pressure rod (8) extending to the upper part of the workbench (1) is fixedly mounted on the nuts (7), and a helical gear (4) is fixedly mounted on the bidirectional lead screw (2). The workbench (1) is rotatably mounted with a bidirectional lead screw two (5) that is connected to the bidirectional lead screw one (2). The bidirectional lead screw two (5) is fixedly mounted with a helical gear two (6) that meshes with the helical gear one (4). Two matching nuts two (11) are slidably sleeved on the bidirectional lead screw two (5), and a pressure rod two (9) extending to the upper position of the workbench (1) is fixedly mounted on the nuts two (11). The clamping plate (10) is set on the pressure rod one (8) and the pressure rod two (9).

4. The processing equipment for producing compensators according to claim 3, characterized in that, The first bidirectional lead screw (2) is set horizontally, the first pressure rod (8) and the second pressure rod (9) are set vertically, the second bidirectional lead screw (5) is set horizontally below the first bidirectional lead screw (2), and the first pressure rod (8) and the second pressure rod (9) are threaded together with fixing bolts to fix the clamping plate (10).

5. The processing equipment for producing compensators according to claim 1, characterized in that, The cleaning structure includes a water conveying frame (14), a second motor (17), and a water pump, which are fixedly installed on the lifting frame (13). A flushing frame (15) that passes through the lifting frame (13) is rotatably installed on the water conveying frame (14). A first gear (16) is fixedly installed on the flushing frame (15). A drive shaft (18) extending to the lower part of the lifting frame (13) is fixedly installed at the output end of the second motor (17). A second gear (19) that meshes with the first gear (16) is fixedly installed on the drive shaft (18). A water pipe is connected between the water conveying frame (14) and the water pump.

6. The processing equipment for producing compensators according to claim 5, characterized in that, The water conveying frame (14) is vertically positioned above the positioning groove. The rinsing frame (15) has a mountain-shaped structure and is provided with evenly distributed water spray holes. The gear two (19) is horizontally positioned on one side of the rinsing frame (15).

Images