A fiberglass pipe winding cutting device with a quick clamping conveying mechanism

Abstract

The utility model discloses a glass fiber winding pipe cutting device with quick clamping conveying mechanism, including base, clamping component, the top front side of base is provided with conveying roller, clamping component includes the rotary disc, the rotary disc bottom is provided with the rotary column, the top inside of base is provided with the rotary groove, the inside of base is provided with first motor, be provided with the installation groove on the rotary disc, the both sides of installation groove bottom are provided with the sliding slot, the inside of sliding slot is provided with the limit stop, one side outside sliding slot is provided with electric push rod, be provided with the clamping piece on the telescopic end of electric push rod, the utility model: through first motor drive rotary column and make it rotate, make its front and back side to adjust position, through the clamping piece reset of rear, that is, remove the fixing of glass fiber winding pipe, make it drop to the conveying belt and carry out conveying to the outside, can automatic to the pipe material of cutting completion and output and convey to the subsequent processing process.

Description

Technical Field

[0001] This utility model relates to the field of fiberglass winding tube cutting technology, specifically a fiberglass winding tube cutting device with a fast clamping and conveying mechanism. Background Technology

[0002] In the field of fiberglass spiral wound pipe production and processing, fiberglass spiral wound pipes are widely used in various industries such as chemical, water conservancy, and municipal engineering due to their excellent corrosion resistance and high strength. With the continuous growth in demand for fiberglass spiral wound pipes from downstream industries, and the increasing requirements for pipe processing efficiency and automation levels, the market has set higher standards for the performance of fiberglass spiral wound pipe cutting equipment.

[0003] After the current cutting device has finished cutting the fiberglass wound tube, the finished tube may need to be manually removed from the placement structure and placed on the conveying equipment for subsequent transfer. This process not only increases the amount of manual labor, but also causes the equipment to be idle due to the slow speed of manual material handling, making it difficult to improve the overall processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a fiberglass winding tube cutting device with a fast clamping and conveying mechanism to solve the problem mentioned in the background art that the finished tube needs to be manually removed from the placement structure.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fiberglass winding tube cutting device with a fast clamping and conveying mechanism includes a base and a clamping assembly, wherein a conveying roller is provided on the front side above the base;

[0007] The clamping assembly includes a rotating disk with a rotating column at the bottom. A rotating groove is provided on the inner side of the upper part of the base. A first motor is provided on the inner side of the base. An installation groove is provided on the rotating disk. Sliding grooves are provided on both sides of the bottom of the installation groove. A limit block is provided inside the sliding groove. An electric push rod is provided on one side of the outer side of the sliding groove. A clamping element is provided on the telescopic end of the electric push rod.

[0008] In a preferred embodiment of this utility model, a limiting rail is provided above the conveying roller, and a mounting bracket is provided on the rear side above the conveying roller.

[0009] In a preferred embodiment of this utility model, an electric telescopic rod is provided on the top of the mounting frame, and a cutting saw is provided on the telescopic end of the electric telescopic rod.

[0010] In a preferred embodiment of this utility model, the rotating column is rotatably installed in the rotating groove, and the output end of the first motor is connected to the bottom of the rotating column.

[0011] In a preferred embodiment of this utility model, a bidirectional screw is rotatably provided inside the mounting groove, and a screw opening is provided on the top of the limiting block, with the bidirectional screw and the screw opening being threadedly connected.

[0012] In a preferred embodiment of this utility model, a driven gear is provided at the middle position of the bidirectional screw, a second motor is provided above the inner side of the mounting groove, and a drive gear is provided on the output end of the second motor, the drive gear meshing with the driven gear.

[0013] In a preferred embodiment of this utility model, a contact sensor is provided on the outer side of the limiting block, and a conveyor belt is provided on the rear side above the base.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

[0015] Beneficial effects: Uncut fiberglass wound tubes are conveyed by conveyor rollers and limited by limiting rails to ensure they align with the front chute. Once inserted into the chute, the limiting block further restricts the tube. When the tube contacts the contact sensor, an electric push rod activates the clamping mechanism to secure it. Simultaneously, the conveyor rollers stop rotating, and an electric telescopic rod drives the cutting saw to cut the tube. After cutting, the saw resets, and a first motor drives a rotating column, causing the rotating disk to rotate 180°, reversing its front and rear positions. The rear clamping mechanism then resets, releasing the tube and allowing it to fall onto the conveyor belt for transport. After the disk completes its rotation, the conveyor rollers continue rotating, and this cycle repeats, automatically outputting the cut tubes and transporting them to subsequent processing steps.

[0016] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of the main structure of a fiberglass winding tube cutting device with a rapid clamping and conveying mechanism;

[0019] Figure 2This is a schematic diagram of the structure above the base in a fiberglass winding tube cutting device with a rapid clamping and conveying mechanism;

[0020] Figure 3 A schematic diagram of the rotating disk structure in a fiberglass winding tube cutting device with a rapid clamping and conveying mechanism;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the rotating disk in a fiberglass winding tube cutting device with a rapid clamping and conveying mechanism.

[0022] In the diagram: 1. Base; 11. Conveyor roller; 12. Mounting frame; 13. Electric telescopic rod; 14. Cutting saw; 15. Limiting rail; 2. Rotary disc; 21. Rotating column; 22. Rotating groove; 23. First motor; 24. Conveyor belt; 3. Mounting groove; 31. Bidirectional screw; 32. Slide groove; 33. Limiting block; 34. Contact sensor; 35. Threaded joint; 4. Driven gear; 41. Second motor; 42. Drive gear; 43. Electric push rod; 44. Clamping component. Detailed Implementation

[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0024] Please refer to Figures 1-4 This utility model discloses a fiberglass winding tube cutting device with a quick clamping and conveying mechanism, including a base 1, which is the bottom structure of the device and is used to support the overall structure. A conveying roller 11 is provided on the front side above the base 1. The conveying roller 11 is a complete set of conveying rollers and is used to convey the uncut fiberglass winding tube. A conveyor belt 24 is provided on the rear side above the base 1. The conveyor belt 24 is a complete belt conveyor and is located below the rear chute 32, thus being below the cut fiberglass winding tube. At this time, the clamping member 44 at the rear resets, that is, releases the fixation of the fiberglass winding tube, allowing it to fall onto the conveyor belt 24 for outward conveying.

[0025] The clamping assembly is used to clamp the fiberglass winding tube. The clamping assembly includes a rotating disk 2, a rotating column 21 at the bottom of the rotating disk 2, a rotating groove 22 on the inner side of the upper part of the base 1, and a first motor 23 on the inner side of the base 1. The first motor 23 is a servo motor with a built-in electromagnetic brake structure. It rotates 180° each time. The rotating column 21 is rotated and installed in the rotating groove 22. The output end of the first motor 23 is connected to the bottom of the rotating column 21. That is, the first motor 23 drives the rotating column 21 to rotate, thereby rotating the rotating disk 2 180°, so that its front and rear sides are interchanged. Depending on the actual situation, it can be selected to rotate in the same direction continuously, or to rotate 180° clockwise and then 180° counterclockwise. The above methods are selected according to the actual situation.

[0026] The rotating disk 2 is provided with an installation groove 3, which is an installation structure. Slide grooves 32 are provided on both sides of the bottom of the installation groove 3. The conveying roller 11 is directly opposite the front slide groove 32, meaning the fiberglass winding tube conveyed on the conveying roller 11 enters the front slide groove 32. A limit rail 15 is provided above the conveying roller 11. When placing the fiberglass winding tube, the limit rail 15 limits its movement, ensuring the fiberglass winding tube aligns with the front slide groove 32. An electric push rod 43 is provided on one side of the outer side of the slide groove 32. The electric push rod 43 has a built-in pressure sensor to detect pressure and prevent damage to the fiberglass winding tube. A clamping part 44 is provided on the telescopic end of the electric push rod 43. After the fiberglass winding tube is inserted, the clamping part 44 is clamped on both sides. The fiberglass winding tube is clamped and fixed by the clamping member 44 pushed by the electric push rod 43. A mounting frame 12 is provided on the rear side above the conveyor roller 11. The mounting frame 12 and the limiting rail 15 can be fixed on the frame of the conveyor roller 11 by existing methods such as adhesive or welding, which are conventional technical means for those skilled in the art. An electric telescopic rod 13 is provided on the top of the mounting frame 12. A cutting saw 14 is provided on the telescopic end of the electric telescopic rod 13. The cutting saw 14 is a complete set of circular saws, including the motor and other structures. That is, the motor output end is connected to the circular saw. The cutting saw 14 is pushed by the electric telescopic rod 13 to cut the fiberglass winding tube. After the cutting is completed, the cutting saw 14 is reset.

[0027] A limit block 33 is installed inside the chute 32 to limit the movement of the pipe. A contact sensor 34 is installed on the outside of the limit block 33, positioned slightly off-center to ensure the pipe can make contact. The contact sensor 34 on one side is electrically connected to the electric push rod 43 on that side. When the fiberglass wound pipe contacts the contact sensor 34, the electric push rod 43 pushes the clamping member 44 to fix the fiberglass wound pipe, and at the same time, the conveyor roller 11 stops rotating.

[0028] A bidirectional screw 31 is rotatably mounted inside the mounting groove 3. The threads on both sides of the bidirectional screw 31 are in opposite directions. A threaded opening 35 is provided on the top of the limiting block 33. The two sides of the bidirectional screw 31 are threadedly connected to the threaded openings 35 on both sides. A driven gear 4 is provided at the middle position of the bidirectional screw 31. A second motor 41 is provided on the upper inner side of the mounting groove 3. The second motor 41 is a servo motor with an electromagnetic built-in braking structure. A drive gear 42 is provided on the output end of the second motor 41. The drive gear 42 meshes with the driven gear 4. The drive gear 42 and the driven gear 4 are of the same specification. That is, the second motor 41 drives the drive gear 42 to rotate. Through gear transmission, the bidirectional screw 31 rotates. Then, through thread transmission, the limiting block 33 moves inward and outward, thereby adjusting the distance of the fiberglass winding tube entering the slide groove 32, and thus adjusting the cutting length.

[0029] A PLC intelligent controller is installed on one side of the first motor 23 to control all electrical structures in the device. Equipment that needs to be debugged should be debugged in advance, which is a conventional technical means for those skilled in the art. The model of the first motor 23 can be 130ST-M06025, the model of the second motor 41 can be 86BYG250H, the model of the electric push rod 43 can be DTZ300, the model of the electric telescopic rod 13 can be XTL100, the model of the contact sensor 34 can be TL-N5ME1, the model of the motor for the cutting saw 14 can be YS7134, the model of the drive motor for the conveyor roller 11 can be Y80M1-2, the model of the drive motor for the conveyor belt 24 can be Y90S-4, and the model of the PLC intelligent controller can be S7-200 SMART CPUSR40. The power equipment can be wired by opening a cable tray or other structure in a suitable position in the device.

[0030] The working principle of this utility model is as follows: the uncut fiberglass winding tube is conveyed by the conveying roller 11 and limited by the limiting rail 15 to ensure that the fiberglass winding tube connects with the front slide groove 32. When the fiberglass winding tube is inserted into the slide groove 32, the limiting block 33 limits it. When the fiberglass winding tube contacts the contact sensor 34, the electric push rod 43 pushes the clamping member 44 to fix the fiberglass winding tube. At the same time, the conveying roller 11 stops rotating and the electric telescopic rod 13 pushes the cutting saw 14 to cut the fiberglass winding tube. After the cutting is completed, the cutting saw 14 resets and the first motor 23 drives the rotating column 21 to rotate, thereby rotating the rotating disk 2 by 180° and swapping the front and rear positions. The clamping member 44 at the rear resets, thus releasing the fixation of the fiberglass winding tube and letting it fall onto the conveyor belt 24 for outward conveying. After the rotating disk 2 has finished rotating, the conveying roller 11 continues to rotate, and the operation is repeated.

[0031] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism, characterized in that: Includes a base (1) and a clamping assembly, wherein a conveying roller (11) is provided on the front side above the base (1); The clamping assembly includes a rotating disk (2), a rotating column (21) at the bottom of the rotating disk (2), a rotating groove (22) on the inner side of the upper part of the base (1), a first motor (23) on the inner side of the base (1), an installation groove (3) on the rotating disk (2), sliding grooves (32) on both sides of the bottom of the installation groove (3), a limit block (33) inside the sliding groove (32), an electric push rod (43) on one side of the outer side of the sliding groove (32), and a clamping member (44) on the telescopic end of the electric push rod (43).

2. The fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 1, characterized in that, A limit rail (15) is provided above the conveying roller (11), and a mounting bracket (12) is provided on the rear side above the conveying roller (11).

3. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 2, characterized in that, The mounting bracket (12) is equipped with an electric telescopic rod (13) on its top, and a cutting saw (14) is provided on the telescopic end of the electric telescopic rod (13).

4. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 1, characterized in that, The rotating column (21) is rotatably installed in the rotating groove (22), and the output end of the first motor (23) is connected to the bottom of the rotating column (21).

5. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 1, characterized in that, The mounting groove (3) is rotatably provided with a bidirectional screw (31), and the top of the limiting block (33) is provided with a screw opening (35). The bidirectional screw (31) and the screw opening (35) are threadedly connected.

6. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 5, characterized in that, A driven gear (4) is provided at the middle position of the bidirectional screw (31), and a second motor (41) is provided above the inner side of the mounting groove (3). A drive gear (42) is provided on the output end of the second motor (41), and the drive gear (42) meshes with the driven gear (4).

7. A fiberglass winding tube cutting device with a rapid clamping and conveying mechanism according to claim 1, characterized in that, A contact sensor (34) is provided on the outside of the limiting block (33), and a conveyor belt (24) is provided on the rear side above the base (1).

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