An on-line processing device for die cutting of printed products

By introducing detection and collection components into the die-cutting device, the problems of humidity detection and defective product rejection were solved, realizing automated humidity adjustment and defective product separation, thus improving production efficiency and accuracy.

CN224588199UActive Publication Date: 2026-08-04JIANGSU SHUNTAI PACKAGING & PRINTING SCI TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHUNTAI PACKAGING & PRINTING SCI TECH
Filing Date
2024-12-30
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing die-cutting equipment cannot automatically detect and adjust the humidity of printed materials. Defective products after die-cutting need to be manually removed, resulting in low production efficiency and high labor intensity.

Method used

Humidity is detected using a detection component, and the humidity is adjusted by a dryer or humidifier. Combined with a collection component, failed products and finished products are automatically separated. High-definition color probes and pressure sensors are used to improve die-cutting accuracy.

Benefits of technology

It enables automatic detection and adjustment of printed product humidity, and automatic separation of defective products from finished products, thereby improving production efficiency and reducing the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an online processing device suitable for print die cutting belongs to the technical field of print die cutting online processing, and its technical scheme main points include detection subassembly, collection subassembly, base, connecting seat, first connecting box, second connecting box, third connecting box, conveying seat, conveying piece and die cutting machine main part, detection subassembly sets up at the top of base, collection subassembly sets up at the top of connecting seat, the connecting seat fixed connection is established at the back of base, first connecting box, second connecting box, third connecting box, conveying seat with die cutting machine main part all fixed connection is established at the top of base, conveying piece swing joint is established at the top of conveying seat, and detection subassembly can detect the humidity of print, and according to the data of detected humidity of print is handled to the humidification or drying, and collection subassembly can reach the effect that the failure and finished product of print after die cutting processing are separated and collected, and then do not need artificial picking.
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Description

Technical Field

[0001] This utility model relates to the technical field of online die-cutting of printed materials, and in particular to an online processing device suitable for die-cutting of printed materials. Background Technology

[0002] In recent years, China has made significant progress in the field of printing machinery and equipment, especially in the die-cutting technology of special paper products. Many domestic universities and research institutions have conducted a lot of basic research on the research and development of special paper, which has promoted technological innovation in this field.

[0003] Existing conventional die-cutting machines typically require manual feeding of printed materials one by one, which consumes a lot of the worker's physical strength, and also results in poor production continuity and low efficiency.

[0004] An existing patent (publication number: CN207142366U) discloses a feeding device for a die-cutting machine suitable for printed materials of different widths. The device includes a support platform and multiple sets of drive pulleys mounted on the support platform. The tops of the drive pulleys are higher than the support surface of the support platform. A horizontally placed lifting rod is located at the front of the support platform. A lifting cylinder is located at both ends of the lifting rod. The cylinder barrel of the lifting cylinder is fixed to the support platform, and the top of the piston rod of the lifting cylinder is fixed to the end of the lifting rod. A front stop is also located at the front of the support platform, and a rear stop is fixed above the support platform. At least two pairs of coaxial sliding shafts are fixed at both ends of the rear stop. A side baffle is located at each end of the rear stop, and the side baffles are slidably connected to the sliding shafts. This invention achieves automatic feeding of printed materials, which not only improves production efficiency but also reduces the labor intensity of workers. Furthermore, it can be adjusted according to the width of the printed materials.

[0005] To address the aforementioned issues, existing patents offer solutions. While existing die-cutting devices have achieved near-perfect results in the die-cutting process, the following problems remain: 1. They cannot detect and adjust the humidity of the printed materials; 2. After die-cutting, most die-cutting devices require manual removal of defective products, which is quite cumbersome.

[0006] Therefore, an online processing device suitable for die-cutting of printed materials is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide an online processing device suitable for die-cutting of printed materials, which can solve the following problems that still exist in the existing die-cutting devices: 1. The humidity of printed materials cannot be detected and adjusted; 2. Most die-cutting devices require manual removal of defective products after die-cutting, which is quite troublesome.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an online processing device suitable for die-cutting printed materials, comprising a detection component, a collection component, a base, a connecting seat, a first connecting box, a second connecting box, a third connecting box, a conveying seat, a conveying component, and a die-cutting machine body. The detection component is disposed on the top of the base, the collection component is disposed on the top of the connecting seat, the connecting seat is fixedly connected to the rear side of the base, the first connecting box, the second connecting box, the third connecting box, the conveying seat, and the die-cutting machine body are all fixedly connected to the top of the base, and the conveying component is movably connected to the top of the conveying seat.

[0009] The detection assembly includes a dryer, a humidifier, a connecting pipe, a nozzle, and a high-frequency moisture detector. The dryer is fixedly connected to the top of the first connecting box, the humidifier is fixedly connected to the top of the third connecting box, the connecting pipe is fixedly connected to the front side of the humidifier, the nozzle is fixedly connected to the bottom of the connecting pipe, and the high-frequency moisture detector is fixedly connected to the top of the second connecting box.

[0010] Preferably, the collecting component includes a limiting seat, which is fixedly connected to the top of the connecting seat. A limiting block is slidably connected to the rear side of the limiting seat, and an adjusting box is fixedly connected to the rear side of the limiting block. A first collecting box is movably connected inside the adjusting box.

[0011] Preferably, a baffle is fixedly connected to the top of the regulating box, a guide plate is fixedly connected between the opposite sides of the baffle, and an electric telescopic rod is fixedly connected to the bottom of the regulating box.

[0012] Preferably, a conductive element is fixedly connected to the right side of the base, a slider is slidably connected to the top of the base, and a second collection box is fixedly connected to the top of the slider.

[0013] Preferably, a limiting groove is provided on the rear side of the limiting seat, and the inner wall of the limiting groove is slidably connected to the surface of the limiting block.

[0014] Preferably, the top of the connecting seat is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected to the surface of the slider.

[0015] Preferably, a first magnetic block is fixedly connected to the left side inside the regulating box, a first iron sheet is magnetically connected to the right side of the first magnetic block, and the right side of the first iron sheet is fixedly connected to the left side of the first collecting box.

[0016] Preferably, a second magnetic block is fixedly connected to the rear side of the regulating box, a second iron sheet is magnetically connected to the rear side of the second magnetic block, and the rear side of the second iron sheet is fixedly connected to the front side of the second collecting box.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. In this application, by setting up the detection component, the detection component can achieve the effect of detecting the humidity of the printed matter before die-cutting, and at the same time, humidify or dry the printed matter based on the detected data.

[0019] 2. In this application, by setting up the collection component, the collection component can achieve the effect of separating and collecting the failed products and finished products after die-cutting, thereby eliminating the need for manual sorting. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the online processing device for die-cutting printed materials according to this utility model;

[0021] Figure 2 This is a three-dimensional schematic diagram of the collecting component of this utility model;

[0022] Figure 3 This is a connection diagram of the detection component of this utility model;

[0023] Figure 4 This is a schematic diagram of the connection of the collection components of this utility model;

[0024] Figure 5 This is a schematic diagram showing the connection between the slide, the first magnetic block, the first iron sheet, the second magnetic block, and the second iron sheet of this utility model.

[0025] In the diagram, 1. Detection component; 101. Dryer; 102. Humidifier; 103. Connecting pipe; 104. Nozzle; 105. High-frequency moisture detector; 2. Collection component; 201. Limiting seat; 202. Limiting block; 203. Adjustment box; 204. First collection box; 205. Baffle; 206. Guide plate; 207. Electric telescopic rod; 208. Transmission component; 209. Slider; 210. Second collection box; 3. Base; 4. Connecting seat; 5. First connecting box; 6. Second connecting box; 7. Third connecting box; 8. Conveying seat; 9. Conveying component; 10. Limiting groove; 11. Slide groove; 12. First magnetic block; 13. First iron sheet; 14. Second magnetic block; 15. Second iron sheet; 16. Die-cutting machine body. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] An online processing device for die-cutting printed materials includes a detection component 1, a collection component 2, a base 3, a connecting seat 4, a first connecting box 5, a second connecting box 6, a third connecting box 7, a conveyor seat 8, a conveyor component 9, and a die-cutting machine body 16. The detection component 1 is disposed on the top of the base 3, the collection component 2 is disposed on the top of the connecting seat 4, the connecting seat 4 is fixedly connected to the rear side of the base 3, the first connecting box 5, the second connecting box 6, the third connecting box 7, the conveyor seat 8, and the die-cutting machine body 16 are all fixedly connected to the top of the base 3, and the conveyor component 9 is movably connected to the top of the conveyor seat 8.

[0029] The detection assembly 1 includes a dryer 101, a humidifier 102, a connecting pipe 103, a nozzle 104, and a high-frequency moisture detector 105. The dryer 101 is fixedly connected to the top of the first connecting box 5, the humidifier 102 is fixedly connected to the top of the third connecting box 7, the connecting pipe 103 is fixedly connected to the front side of the humidifier 102, the nozzle 104 is fixedly connected to the bottom of the connecting pipe 103, and the high-frequency moisture detector 105 is fixedly connected to the top of the second connecting box 6.

[0030] In this embodiment: The detection component 1 detects the humidity of the printed material before die-cutting, and humidifies or dries it based on the detected data. The collection component 2 separates and collects failed and finished products after die-cutting, eliminating the need for manual sorting. The dryer 101 is a standard light-based drying device, and the humidifier 102 is a standard device for humidifying printed materials, thus cooperating with... The connecting pipe 103 is used with the nozzle 104 to achieve the effect of humidifying the printed matter. With the high-frequency moisture detector 105, which is an existing device for detecting the humidity of printed matter, high-definition color probes are installed on the top of both the second connecting box 6 and the die-cutting machine body 16, so that the position of the printed matter can be accurately detected, thereby preventing inaccuracies in detection and die-cutting. Pressure sensors and thickness sensors are also installed on both sides of the die-cutting machine body 16, which, together with the die-cutting machine body 16, can make the die-cutting process more accurate.

[0031] Specifically, such as Figure 4 As shown, the collection component 2 includes a limiting seat 201, which is fixedly connected to the top of the connecting seat 4. A limiting block 202 is slidably connected to the rear side of the limiting seat 201. An adjusting box 203 is fixedly connected to the rear side of the limiting block 202. A first collection box 204 is movably connected inside the adjusting box 203.

[0032] Specifically, such as Figure 4 As shown, a baffle 205 is fixedly connected to the top of the regulating box 203, a guide plate 206 is fixedly connected between the opposite sides of the baffle 205, and an electric telescopic rod 207 is fixedly connected to the bottom of the regulating box 203.

[0033] Specifically, such as Figure 4 As shown, a conductor 208 is fixedly connected to the right side of the base 3, a slider 209 is slidably connected to the top of the base 3, and a second collection box 210 is fixedly connected to the top of the slider 209.

[0034] In this embodiment: The limiting seat 201 allows for a limiting sliding connection with the limiting block 202. The limiting block 202 also limits the adjustment box 203. The adjustment box 203 connects to the first collection box 204, allowing for the collection of failed prints. The baffle 205 prevents prints from falling. The guide plate 206 guides the completed die-cut prints. This guides the material into the second collection box 210 for storage. The electric telescopic rod 207 allows for the connection and adjustment of the regulating box 203. The conductor 208, a signal receiving and transmission control device, works in conjunction with the die-cutting machine body 16. The high-definition color probe within the die-cutting machine body 16 detects the die-cut printed material and sends a command to the electric telescopic rod 207, causing it to adjust the regulating box 203. The slider 209 limits the movement of the second collection box 210.

[0035] Specifically, such as Figure 4 As shown, a limiting groove 10 is provided on the rear side of the limiting seat 201, and the inner wall of the limiting groove 10 is slidably connected to the surface of the limiting block 202.

[0036] Specifically, such as Figure 5 As shown, a groove 11 is provided on the top of the connecting seat 4, and the inner wall of the groove 11 is slidably connected to the surface of the slider 209.

[0037] In this embodiment: by setting the limiting groove 10, the limiting groove 10 can achieve the effect of limiting the sliding connection of the limiting block 202; by setting the sliding groove 11, the sliding groove 11 can achieve the effect of limiting the sliding connection of the slider 209.

[0038] Specifically, such as Figure 5 As shown, a first magnetic block 12 is fixedly connected to the left side of the inside of the regulating box 203, and a first iron sheet 13 is magnetically connected to the right side of the first magnetic block 12. The right side of the first iron sheet 13 is fixedly connected to the left side of the first collecting box 204.

[0039] Specifically, such as Figure 5 As shown, a second magnetic block 14 is fixedly connected to the rear side of the regulating box 203, and a second iron sheet 15 is magnetically connected to the rear side of the second magnetic block 14. The rear side of the second iron sheet 15 is fixedly connected to the front side of the second collecting box 210.

[0040] In this embodiment: by setting the first magnetic block 12, the first magnetic block 12 is used in conjunction with the first iron sheet 13 to fix the connection between the adjusting box 203 and the first collecting box 204. By setting the second magnetic block 14, the second magnetic block 14 is used in conjunction with the second iron sheet 15 to limit the second collecting box 210, so that the second collecting box 210 and the adjusting box 203 are always aligned. This prevents the printed materials from falling into the gap between the adjusting box 203 and the second collecting box 210 and causing damage to the printed materials during collection.

[0041] Working Principle: First, the printed material to be die-cut is placed on the conveyor 9. The conveyor 9, in conjunction with a high-definition color probe, receives a command to transport the printed material. When the high-definition color probe detects that the printed material has reached the bottom of the high-frequency moisture detector 105, it stops, allowing the high-frequency moisture detector 105 to detect the moisture content of the printed material. If the detection is satisfactory, it sends a command to the conveyor 9 to transport the printed material into the die-cutting machine body 16. The die-cutting machine, in conjunction with pressure and height sensors, then performs die-cutting. If the moisture content of the printed material is found to be incorrect, it will be moved to the bottom of the dryer 101 or humidifier 102. The printed materials are dried or humidified until their humidity meets the requirements. After die-cutting, the printed materials are monitored by a high-definition color probe. If the printed materials are qualified, they are directly conveyed and guided by the guide plate 206 into the second collection box 210 for storage. If a defective product is found, the defect signal is transmitted to the transmission component 208, which then sends a command to the electric telescopic rod 207. This causes the electric telescopic rod 207 to raise and adjust the regulating box 203, allowing the defective products to pass through the slot between the guide plate 206 and the regulating box 203 into the first collection box 204 for storage. After storage, the electric telescopic rod 207 adjusts the regulating box 203 back to its original position.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An online processing device for die-cutting printed materials, comprising a detection component (1), a collection component (2), a base (3), a connecting seat (4), a first connecting box (5), a second connecting box (6), a third connecting box (7), a conveyor seat (8), a conveyor component (9), and a die-cutting machine body (16), characterized in that: The detection component (1) is set on the top of the base (3), the collection component (2) is set on the top of the connecting seat (4), the connecting seat (4) is fixedly connected to the rear side of the base (3), the first connecting box (5), the second connecting box (6), the third connecting box (7), the conveying seat (8) and the die-cutting machine body (16) are all fixedly connected to the top of the base (3), and the conveying component (9) is movably connected to the top of the conveying seat (8); The detection component (1) includes a dryer (101), a humidifier (102), a connecting pipe (103), a nozzle (104), and a high-frequency moisture detector (105). The dryer (101) is fixedly connected to the top of the first connecting box (5), the humidifier (102) is fixedly connected to the top of the third connecting box (7), the connecting pipe (103) is fixedly connected to the front side of the humidifier (102), the nozzle (104) is fixedly connected to the bottom of the connecting pipe (103), and the high-frequency moisture detector (105) is fixedly connected to the top of the second connecting box (6). A conductor (208) is fixedly connected to the right side of the base (3), and a slider (209) is slidably connected to the top of the base (3). A second collection box (210) is fixedly connected to the top of the slider (209). The top of the connecting seat (4) is provided with a sliding groove (11), and the inner wall of the sliding groove (11) is slidably connected to the surface of the slider (209).

2. An in-line processing apparatus suitable for die cutting of printed matter according to claim 1, characterized in that: The collecting component (2) includes a limiting seat (201), which is fixedly connected to the top of the connecting seat (4). A limiting block (202) is slidably connected to the rear side of the limiting seat (201), and an adjusting box (203) is fixedly connected to the rear side of the limiting block (202). A first collecting box (204) is movably connected inside the adjusting box (203).

3. An in-line processing apparatus suitable for die cutting of printed matter according to claim 2, characterized in that: A baffle (205) is fixedly connected to the top of the regulating box (203), a guide plate (206) is fixedly connected between the opposite sides of the baffle (205), and an electric telescopic rod (207) is fixedly connected to the bottom of the regulating box (203).

4. An in-line processing apparatus suitable for die cutting of printed matter according to claim 2, characterized in that: The limiting seat (201) has a limiting groove (10) on its rear side, and the inner wall of the limiting groove (10) is slidably connected to the surface of the limiting block (202).

5. An on-line processing device for die cutting of printed matter according to claim 2, characterized in that: The first magnetic block (12) is fixedly connected to the left side inside the regulating box (203), and the first iron sheet (13) is magnetically connected to the right side of the first magnetic block (12). The right side of the first iron sheet (13) is fixedly connected to the left side of the first collecting box (204).

6. An on-line processing device suitable for die cutting of printed products according to claim 2, characterized in that: The rear side of the regulating box (203) is fixedly connected to a second magnetic block (14), the rear side of the second magnetic block (14) is magnetically connected to a second iron sheet (15), and the rear side of the second iron sheet (15) is fixedly connected to the front side of the second collection box (210).