A baling press auxiliary compression mechanism

Abstract

This utility model discloses an auxiliary compression mechanism for a baling machine, relating to the field of baling machine technology. It includes a compression component, an adjustment mechanism, and a fixing mechanism. The compression component consists of the baling machine and a door. The adjustment mechanism is located at the rear end of the baling machine and includes an adjustment plate, a servo motor, a drive gear, and a driven rack. The adjustment plate has filter holes, and the material is automatically lifted and flipped for feeding via servo drive. The fixing mechanism is located at the door and includes a first fixing block, a second fixing block, a limit block, and a built-in elastic block, enabling rapid locking and releasing of the door. This utility model, by setting up the adjustment and fixing mechanisms, solves the problems of low feeding efficiency, poor compression quality, and inconvenient door sealing and operation in traditional baling machines when processing materials containing water and impurities. It achieves the beneficial effects of improving material pretreatment, realizing automatic feeding and safe and reliable locking, and improving the automation level and operational safety of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of baling machine technology, specifically to an auxiliary compression mechanism for a baling machine. Background Technology

[0002] A baler is an industrial device used to compress and bundle loose materials. It is widely used in waste recycling, logistics and manufacturing. It uses mechanical pressure to compress lightweight and fluffy materials such as cardboard boxes, plastics and foam into regular, high-density bales to reduce volume and facilitate storage and transportation.

[0003] The existing equipment lacks a pre-filtration structure, allowing moisture and impurities carried by the material to directly enter the compression chamber, which can easily lead to uneven density of the finished product. At the same time, manual feeding is inefficient, and the poor sealing of the chamber door during high-pressure operation poses a risk of loosening and leakage, affecting operational safety and compression effect. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide an auxiliary compression mechanism for a baling machine, which has the advantages of automatic feeding and reliable locking, and solves the problems of excessive impurities in the feed and loose door.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary compression mechanism for a baling machine, wherein the compression assembly includes a baling machine and a door, and the inner wall of the baling machine and the surface of the door are rotatably connected by a rotating shaft; The packing machine has an adjustment mechanism at the rear and a fixing mechanism on the surface of the box door. The adjustment mechanism is used to assist the packing machine in packing, and the fixing mechanism is used to fix the box door.

[0006] As a preferred embodiment of this utility model, the adjustment mechanism includes a filter hole, an adjustment plate, a fixed plate, a guide tube, a driven rack, a driving gear, a transmission rod, a servo motor, and a fixed ring. The filter hole is opened on the inner wall of the adjustment plate. The inner wall of the adjustment plate is rotatably connected to the upper end of the fixed plate via a rotating shaft. The surface of the fixed plate is fixedly connected to the surface of the guide tube. The inner wall of the guide tube is slidably connected to the surface of the driven rack via a sliding groove. The driven rack is meshed with the driving gear. The inner wall of the driving gear is fixedly connected to the surface of the transmission rod. The surface of the transmission rod is fixedly connected to the output end of the servo motor. The surface of the servo motor is fixedly connected to the inner wall of the fixed ring.

[0007] In a preferred embodiment of this invention, the surface of the fixed plate is fixedly connected to the surface of the packaging machine, and the upper end of the driven rack is rotatably connected to the lower end of the adjusting plate via a rotating shaft.

[0008] As a preferred embodiment of this invention, the surfaces of both ends of the transmission rod are fixedly connected to the surface of the guide tube, and the surface of the fixing ring is fixedly connected to the surface of the guide tube.

[0009] As a preferred embodiment of the present invention, the fixing mechanism includes a first fixing block, a limiting block, an elastic block, and a second fixing block. The inner wall of the first fixing block is slidably connected to the surface of the limiting block through a sliding groove. The elastic block is disposed inside the limiting block, and the surface of the limiting block is slidably connected to the inner wall of the second fixing block through a sliding groove.

[0010] In a preferred embodiment of this invention, the surfaces of the first fixing block and the second fixing block are in contact, the surface of the first fixing block is fixedly connected to the surface of the box door, and the surface of the second fixing block is fixedly connected to the surface of the packing machine.

[0011] As a preferred embodiment of this invention, the lower end of the elastic block is fixedly connected to the inner wall of the limiting block, and the upper end of the elastic block is fixedly connected to the inner wall of the first fixed block.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problems of excessive impurities in the feed, low automation, and poor sealing of the box door in traditional baling machines by setting up an adjustment mechanism and a fixing mechanism, thereby achieving the effects of improving compression quality, realizing automatic feeding, and safe and reliable locking.

[0013] 2. This utility model solves the problems of high water and impurity content in materials and low efficiency of manual feeding by setting an adjustment mechanism, using filter holes to pre-remove impurities, and using servo-driven gear rack to drive the adjustment plate to flip and feed materials, thus realizing automated feeding and improved compression quality.

[0014] 3. This utility model solves the problem of easy loosening of the box door and inconvenience of opening and closing by setting a fixing mechanism and using elastic limit blocks and double fixing blocks, thus ensuring the sealing performance and operational safety of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model; Figure 2 This is a three-dimensional structural diagram of the adjustment mechanism provided in an embodiment of the present utility model; Figure 3 This is a three-dimensional structural diagram of the fixing mechanism provided in an embodiment of the present utility model; Figure 4 This is a schematic diagram of the three-dimensional structure of the rear side of the main body provided in an embodiment of this utility model.

[0016] In the diagram: 1. Compression assembly; 101. Packing machine; 102. Box door; 2. Adjustment mechanism; 201. Filter hole; 202. Adjustment plate; 203. Fixing plate; 204. Guide tube; 205. Driven rack; 206. Drive gear; 207. Transmission rod; 208. Servo motor; 209. Fixing ring; 3. Fixing mechanism; 301. First fixing block; 302. Limiting block; 303. Elastic block; 304. Second fixing block. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1 Reference Figure 1-4 In the first embodiment of this utility model, a compression component 1 is provided, including a packing machine 101 and a box door 102. The inner wall of the packing machine 101 and the surface of the box door 102 are rotatably connected by a rotating shaft. An adjustment mechanism 2 is provided at the rear end of the packing machine 101, and a fixing mechanism 3 is provided on the surface of the box door 102. The adjustment mechanism 2 is used to assist the packing machine 101 in packing, and the fixing mechanism 3 is used to fix the box door 102.

[0022] Specifically, the compression component 1, through the shaft connection structure between the baler 101 and the door 102, in conjunction with the front-end adjustment mechanism 2 and the fixing mechanism 3 on the door 102, solves the problems of inconvenient feeding, poor sealing, and poor operational safety of traditional baling equipment. The adjustment mechanism 2 realizes automatic lifting and tilting of materials, improving feeding efficiency and reducing manual intervention; the fixing mechanism 3 ensures that the door 102 is firmly closed during compression through an elastic limiting structure, preventing loosening and leakage during high-pressure operations; the door 102 can be rotated to open and close, facilitating the removal of compressed materials.

[0023] Furthermore, the materials to be packaged can be first put into the packaging machine 101 through the adjustment mechanism 2, and then the box door 102 can be fixed through the fixing mechanism 3. Conversely, the fixing of the box door 102 can be released.

[0024] Example 2 The second embodiment of this utility model provides an adjustment mechanism 2 including a filter hole 201, an adjustment plate 202, a fixed plate 203, a guide tube 204, a driven rack 205, a driving gear 206, a transmission rod 207, a servo motor 208, and a fixed ring 209. The filter hole 201 is formed on the inner wall of the adjustment plate 202. The inner wall of the adjustment plate 202 is rotatably connected to the upper end of the fixed plate 203 via a rotating shaft. The surface of the fixed plate 203 is fixedly connected to the surface of the guide tube 204. The inner wall of the guide tube 204 is slidably connected to the surface of the driven rack 205 via a sliding groove. The rack 205 meshes with the drive gear 206. The inner wall of the drive gear 206 is fixedly connected to the surface of the transmission rod 207. The surface of the transmission rod 207 is fixedly connected to the output end of the servo motor 208. The surface of the servo motor 208 is fixedly connected to the inner wall of the fixed ring 209. The surface of the fixed plate 203 is fixedly connected to the surface of the packaging machine 101. The upper end of the driven rack 205 is rotatably connected to the lower end of the adjusting plate 202 through a rotating shaft. The two ends of the transmission rod 207 are fixedly connected to the surface of the guide tube 204. The surface of the fixed ring 209 is fixedly connected to the surface of the guide tube 204.

[0025] Specifically, the adjustment mechanism 2, through the coordinated operation of the filter hole 201, the adjustment plate 202, and the gear and rack transmission system driven by the servo motor 208, solves the problems of high moisture and impurities in the material before compression and low automation in the feeding process. The filter hole 201 on the adjustment plate 202 can pre-filter out moisture and fine impurities in the material, improving the compression quality. The servo motor 208 drives the adjustment plate 202 to rise, fall, and rotate through the driving gear 206 and the driven rack 205, realizing automatic material dumping and feeding, effectively reducing manual intervention and improving feeding efficiency and continuous operation capability of the equipment.

[0026] Furthermore, firstly, the staff places the material to be compressed onto the surface of the adjusting plate 202. The adjusting plate 202 has several evenly distributed filter holes 201, which allow moisture and fine impurities trapped within the material to fall naturally when it is stationary, achieving simple impurity filtration and thus improving the quality of subsequent compression processing. After the material is placed, the system enters the preparation compression stage. At this time, the servo motor 208 fixed on the guide tube 204 is started. After the servo motor 208 starts running, its output shaft drives the transmission rod 207 to rotate. The driving gear 206 on the transmission rod 207 meshes with the vertically arranged driven rack 205. As the driving gear 206... As the driven rack 205 rotates, it slides smoothly in the specified direction under the constraint of the guide tube 204. As the driven rack 205 rises, its upper end slides into the lower part of the adjusting plate 202, pushing the adjusting plate 202 to rotate around the axis between it and the fixed plate 203. Since the fixed plate 203 is fixedly connected to the main body of the baler 101, the lifting of the adjusting plate 202 causes the material on its surface to gradually tilt and slide into the pressing chamber of the baler 101. This lifting and flipping process is controlled by the servo motor 208 to ensure that the material can be transferred to the pressing position completely and smoothly, avoiding blockage or residue, and providing good feeding conditions for subsequent high-pressure compression.

[0027] Example 3 The third embodiment of this utility model provides a fixing mechanism 3 including a first fixing block 301, a limiting block 302, an elastic block 303, and a second fixing block 304. The inner wall of the first fixing block 301 is slidably connected to the surface of the limiting block 302 through a sliding groove. The elastic block 303 is disposed inside the limiting block 302. The surface of the limiting block 302 is slidably connected to the inner wall of the second fixing block 304 through a sliding groove. The surfaces of the first fixing block 301 and the second fixing block 304 are in contact. The surface of the first fixing block 301 is fixedly connected to the surface of the box door 102. The surface of the second fixing block 304 is fixedly connected to the surface of the packing machine 101. The lower end of the elastic block 303 is fixedly connected to the inner wall of the limiting block 302, and the upper end of the elastic block 303 is fixedly connected to the inner wall of the first fixing block 301.

[0028] Specifically, the fixing mechanism 3, through the cooperation of the first fixing block 301, the second fixing block 304, the sliding limit block 302, and the built-in elastic block 303, solves the problems of poor sealing and inconvenient opening and closing of the box door 102 during compression. When the box door 102 is closed, the limit block 302 automatically embeds between the first and second fixing blocks 304 under the reset action of the elastic block 303, achieving reliable locking. When unloading materials, simply lift the limit block 302 to compress the elastic block 303 to quickly unlock, effectively improving the safety and convenience of equipment operation and ensuring structural stability during high-pressure compression.

[0029] Furthermore, after the material is compressed into a compact block within the packaging chamber, it enters the unloading stage. At this point, the door 102 of the packaging machine 101 needs to be opened to remove the finished product. The operator manually pulls the limiting block 302 upwards. The limiting block 302 has an elastic block 303 inside. The two ends of the elastic block 303 are fixedly connected to the inner wall of the first fixed block 301 and the limiting block 302, respectively. Under the action of the pulling force, the elastic block 303 is compressed, causing the limiting block 302 to disengage from the locking state between the first fixed block 301 and the second fixed block 304, thereby releasing the mechanical limitation of the door 102. After the door 102 is unlocked, it can be opened smoothly, making it convenient for the operator to remove the compressed material and complete a complete work cycle.

[0030] Working principle: First, the staff places the material to be compressed onto the surface of the adjusting plate 202. The adjusting plate 202 has several evenly distributed filter holes 201, which allow moisture and fine impurities trapped in the material to fall naturally when it is still, achieving simple impurity filtration and improving the quality of subsequent compression. After the material is placed, the system enters the preparation compression stage. At this time, the servo motor 208 fixed on the guide tube 204 is started. After the servo motor 208 starts running, its output shaft drives the transmission rod 207 to rotate. The driving gear 206 on the transmission rod 207 meshes with the vertically arranged driven rack 205. As the driving gear 206 rotates, the driven rack 205 slides smoothly in the specified direction under the constraint of the guide tube 204. As the driven rack 205 rises, its upper end slides into contact with the lower part of the adjusting plate 202, pushing the adjusting plate 202 to rotate around the axis between it and the fixed plate 203. Since the fixed plate 203 is fixedly connected to the main body of the baler 101, the adjusting plate 202... The material on its surface is gradually tilted and slid into the pressing chamber of the baler 101 as it is lifted. This lifting and turning process is controlled by a servo motor 208 to ensure that the material can be transferred to the pressing position completely and smoothly, avoiding blockage or residue, and providing good feeding conditions for subsequent high-pressure compression. After the material is compressed into a compact block in the baling chamber, it enters the material unloading stage. At this time, the box door 102 of the baler 101 needs to be opened to take out the finished product. The operator manually pulls the limiting block 302 upward. The limiting block 302 has an elastic block 303 inside. The two ends of the elastic block 303 are fixedly connected to the inner wall of the first fixed block 301 and the limiting block 302, respectively. Under the action of the pulling force, the elastic block 303 is compressed, causing the limiting block 302 to disengage from the locking state between the first fixed block 301 and the second fixed block 304, thereby releasing the mechanical limit of the box door 102. After the box door 102 is unlocked, it can be opened smoothly, making it easy for the operator to take out the compressed material and complete a complete work cycle.

[0031] In summary, by adjusting the plate and its surface filter holes, using the servo motor-driven active gear and driven rack transmission structure, and the linkage between the elastic limit block and the fixed block, effective pretreatment of materials before compression, automatic feeding, and safe and convenient discharge operations are achieved.

[0032] The packaging machine, driven rack, and driving gear used in this application can be additionally equipped with protective measures of common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0033] It should be noted that (servo motor, drive gear, driven rack and elastic block) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the device, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An auxiliary compression mechanism for a baling machine, characterized in that: The invention includes a compression assembly (1) assisted by a packing machine, the compression assembly (1) including a packing machine (101) and a box door (102), the inner wall of the packing machine (101) and the surface of the box door (102) being rotatably connected by a rotating shaft; The packing machine (101) is provided with an adjustment mechanism (2) at the rear end, and the box door (102) is provided with a fixing mechanism (3). The adjustment mechanism (2) is used to assist the packing machine (101) in packing, and the fixing mechanism (3) is used to fix the box door (102).

2. The auxiliary compression mechanism for a baling machine according to claim 1, characterized in that: The adjustment mechanism (2) includes a filter hole (201), an adjustment plate (202), a fixed plate (203), a guide tube (204), a driven rack (205), a driving gear (206), a transmission rod (207), a servo motor (208), and a fixed ring (209). The filter hole (201) is opened on the inner wall of the adjustment plate (202). The inner wall of the adjustment plate (202) is rotatably connected to the upper end of the fixed plate (203) via a rotating shaft. The surface of the fixed plate (203) is flush with the guide tube (204). The guide tube (204) is fixedly connected to the surface of the guide tube (204), and the inner wall of the guide tube (204) is slidably connected to the surface of the driven rack (205) through a sliding groove. The driven rack (205) is meshed with the driving gear (206). The inner wall of the driving gear (206) is fixedly connected to the surface of the transmission rod (207). The surface of the transmission rod (207) is fixedly connected to the output end of the servo motor (208). The surface of the servo motor (208) is fixedly connected to the inner wall of the fixing ring (209).

3. The auxiliary compression mechanism for a baling machine according to claim 2, characterized in that: The surface of the fixed plate (203) is fixedly connected to the surface of the packing machine (101), and the upper end of the driven rack (205) is rotatably connected to the lower end of the adjusting plate (202) through a rotating shaft.

4. The auxiliary compression mechanism for a baling machine according to claim 3, characterized in that: The two ends of the transmission rod (207) are fixedly connected to the surface of the guide tube (204), and the surface of the fixing ring (209) is fixedly connected to the surface of the guide tube (204).

5. The auxiliary compression mechanism for a baling machine according to claim 2, characterized in that: The fixing mechanism (3) includes a first fixing block (301), a limiting block (302), an elastic block (303), and a second fixing block (304). The inner wall of the first fixing block (301) is slidably connected to the surface of the limiting block (302) through a sliding groove. The elastic block (303) is disposed inside the limiting block (302). The surface of the limiting block (302) is slidably connected to the inner wall of the second fixing block (304) through a sliding groove.

6. The auxiliary compression mechanism for a baling machine according to claim 5, characterized in that: The surfaces of the first fixing block (301) and the second fixing block (304) are in contact. The surface of the first fixing block (301) is fixedly connected to the surface of the box door (102), and the surface of the second fixing block (304) is fixedly connected to the surface of the packing machine (101).

7. The auxiliary compression mechanism for a baling machine according to claim 6, characterized in that: The lower end of the elastic block (303) is fixedly connected to the inner wall of the limiting block (302), and the upper end of the elastic block (303) is fixedly connected to the inner wall of the first fixing block (301).

Images