A palletizing stable ton barrel base crossbeam

Abstract

The application belongs to the technical field of ton barrel base, and discloses a ton barrel base crossbeam stable in stacking, which comprises a U-shaped plate connected with a top plate and a bottom plate and L-shaped plates arranged at two ends of the U-shaped plate, the bottom surface of the bending part of the L-shaped plate is downward punched into an inclined surface inclined downward to the outside, and the bottom surface of the L-shaped plate is further provided with a guide unit for quickly aligning the upper and lower ton barrels during stacking. The inclined surface of the L-shaped plate of the upper ton barrel base crossbeam is in contact with a ring-shaped top pipe at the top of the lower ton barrel, and the inclined surfaces on both sides are in contact with the outer wall of the ring-shaped top pipe to form a symmetrical V-shaped contact structure, thereby preventing deviation. The guide unit can assist the upper ton barrel in quickly aligning the position of the lower ton barrel, reduce stacking deviation, and improve the stacking stability.

Description

Technical Field

[0001] This utility model relates to the field of ton container base technology, and in particular to a crossbeam for a stable stacking ton container base. Background Technology

[0002] IBC (Integrated Bulk Container) refers to IBC medium-sized bulk containers. They are essential tools for modern warehousing and transportation of liquid products. An IBC consists of an inner container and a metal frame. The inner container is made of high-molecular-weight, high-density polyethylene through blow molding, offering high strength, corrosion resistance, and good hygiene. The metal frame includes a base and supporting frames surrounding the base.

[0003] Currently, existing bases typically include a base plate, a crossbeam positioned in the center of the base plate's bottom surface, and feet positioned at the four corners of the base plate's bottom surface. The bottom surfaces of the four feet are connected to the bottom surfaces of the crossbeam via annular bottom tubes. A common annular top tube is mounted on the top of the four support frames. When ton containers are stacked, the annular top tube contacts the bottom surface of the crossbeam. However, since the bottom surface of the crossbeam is relatively flat, the bottom surface of the crossbeam on the upper ton container easily slips against the annular top tube on the lower ton container during stacking, leading to unstable stacking. Utility Model Content

[0004] To solve the above problems, this utility model provides a crossbeam for a stable stacking ton drum base.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a ton barrel base beam for stable stacking, including a U-shaped plate connected to the top and the bottom plate and L-shaped plates set at both ends of the U-shaped plate. The bottom surface of the L-shaped plate is punched downward to form an inclined surface that slopes outward and downward. The bottom surface of the L-shaped plate is also provided with a guide unit that enables the upper and lower ton barrels to be quickly aligned during stacking.

[0006] By adopting the above technical solution and setting up U-shaped and L-shaped plates, during stacking, the inclined surface of the L-shaped plate of the upper ton container base beam contacts the annular top pipe of the lower ton container, and the inclined surfaces on both sides form a symmetrical V-shaped contact structure with the outer wall of the annular top pipe, preventing offset. The guiding unit can assist the upper ton container in quickly aligning with the position of the lower ton container, reducing stacking deviation and improving stacking stability.

[0007] Furthermore, both sides of the U-shaped plate and L-shaped plate are provided with upward-facing side flanges.

[0008] By adopting the above technical solution, the upward side flanges on both sides of the U-shaped plate and L-shaped plate are turned up to improve the overall bending and torsional resistance of the crossbeam, enhance the structural strength and load-bearing stability, and prevent deformation when bearing the weight of the ton barrel.

[0009] Furthermore, the U-shaped plate is provided with a first reinforcing rib arranged along its length.

[0010] By adopting the above technical solution, the first reinforcing rib along the length of the U-shaped plate can further enhance the longitudinal stiffness of the U-shaped plate, reduce its bending deformation under stress, ensure uniform support of the crossbeam to the bottom of the ton container, and extend its service life.

[0011] Furthermore, a second reinforcing rib is provided on the vertical section of the L-shaped plate.

[0012] By adopting the above technical solution, the second reinforcing rib of the vertical section of the L-shaped plate is used to specifically enhance the structural strength at the corner of the L-shaped plate, preventing the vertical section of the L-shaped plate from bending due to the pressure of the upper ton barrel, and ensuring the structural stability during stacking.

[0013] Furthermore, the upper end of the L-shaped plate is provided with an upward flange, the upward flange is provided with a first connecting hole, and the body of the U-shaped plate is provided with a second connecting hole.

[0014] By adopting the above technical solution and setting the first connection hole and the second connection hole, mounting points are provided for the connection between the crossbeam and the base plate, which facilitates a stable connection through fasteners such as bolts, ensuring that the crossbeam and the base plate become an integral load-bearing structure and improving the overall load-bearing capacity of the base.

[0015] Furthermore, the guiding unit includes two guiding plates spaced apart on the bottom surface of the L-shaped plate.

[0016] By adopting the above technical solution and setting a guide plate, the guide plate guides the annular bottom tube of the upper ton to accurately fall into the corresponding position of the lower ton during the stacking process.

[0017] Furthermore, the guide plate is inclined downwards and inwards from the sloping surface.

[0018] By adopting the above technical solution, the guide plate tilts inward and downward from the inclined surface, which can expand the guiding range. Even if there is a slight misalignment of the upper ton container, it can be guided to the correct position through the inclined surface.

[0019] Furthermore, a support plate is provided on one side away from each other on the two guide plates, with one side of the support plate connected to the guide plate and the other side connected to the bottom surface of the L-shaped plate.

[0020] By adopting the above technical solution, the support plate on the outside of the guide plate connects the guide plate and the bottom surface of the L-shaped plate to form a stable triangular support structure, which significantly enhances the guide plate's resistance to deformation and prevents the guide plate from tilting or breaking during stacking or long-term use, thus ensuring the stability of the guiding function.

[0021] Furthermore, a connecting plate is provided on the side of the two guide plates adjacent to the L-shaped plate, and a rubber sheet is provided on the side of the connecting plate away from the L-shaped plate between the two guide plates.

[0022] By adopting the above technical solution, the rubber sheet can act as a buffer at the moment of contact during stacking, reducing the impact force generated by the collision of upper and lower drums, protecting the drums and beam structure, reducing noise, and enhancing the friction after stacking, thus improving stability.

[0023] In summary, this utility model has the following beneficial effects: In this application, by setting up U-shaped and L-shaped plates, during stacking, the inclined surface of the L-shaped plate on the upper ton container base beam contacts the annular top pipe on the lower ton container top, and the inclined surfaces on both sides form a symmetrical V-shaped contact structure with the outer wall of the annular top pipe, preventing offset. The guiding unit can assist the upper ton container in quickly aligning with the position of the lower ton container, reducing stacking deviation and improving stacking stability. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the position structure of the annular bottom tube and the annular top tube during stacking according to an embodiment of this utility model;

[0025] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0026] Figure 3 This is a structural schematic diagram of the annular bottom tube, annular top tube, and L-shaped plate according to an embodiment of this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the L-shaped plate and the guide unit in an embodiment of this utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the guiding unit in an embodiment of this utility model.

[0029] In the diagram: 1. Annular bottom pipe; 2. Annular top pipe; 3. Corrugated clamping plate; 10. U-shaped plate; 11. L-shaped plate; 12. Side flange; 13. First reinforcing rib; 14. Second reinforcing rib; 15. Top flange; 151. Rounded chamfer; 16. First connecting hole; 17. Second connecting hole; 20. Guide unit; 21. Guide plate; 22. Support plate; 23. Connecting plate; 24. Rubber sheet. Detailed Implementation

[0030] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0031] like Figure 1-5As shown in the illustration, this application discloses a stable stacking ton container base beam, including a U-shaped plate 10 and an L-shaped plate 11. The top of the U-shaped plate 10 is connected to the base plate. There are two L-shaped plates 11, symmetrically arranged at both ends of the U-shaped plate 10. The bottom surface of the bent part of the L-shaped plate 11 is pressed downward to form an outward and downward inclined surface. During stacking, the inclined surface of the L-shaped plate 11 on the upper ton container base beam contacts the annular top tube 2 on the top of the lower ton container. The two inclined surfaces form a symmetrical V-shaped contact structure with the outer wall of the annular top tube 2, preventing displacement. The bottom surface of the L-shaped plate 11 is also provided with a guide unit 20 to quickly align the upper and lower ton containers during stacking. The guide unit 20 can assist the upper ton container in quickly aligning with the position of the lower ton container, reducing stacking deviation and improving stacking stability.

[0032] Specifically, to enhance the overall bending and torsional resistance of the crossbeam, side flanges 12 are provided on both sides of the U-shaped plate 10 and L-shaped plate 11 to enhance structural strength and load-bearing stability, preventing deformation when bearing the weight of the ton container. To strengthen the longitudinal stiffness of the U-shaped plate 10, a first reinforcing rib 13 is provided along its length to reduce bending deformation under stress, ensuring uniform support of the crossbeam to the bottom of the ton container and extending its service life. The first reinforcing rib 13 consists of two U-shaped grooves spaced apart. A second reinforcing rib 14 is provided on the vertical section of the L-shaped plate 11 to specifically enhance the structural strength at the corner of the L-shaped plate 11, one of the main stress points during stacking, preventing bending of the vertical section of the L-shaped plate 11 due to pressure from the upper ton container and ensuring structural stability during stacking. The second reinforcing rib 14 is a V-shaped groove. The L-shaped plate 11 has an upper flange 15 at its upper end, with a first connecting hole 16 on the flange 15. The U-shaped plate 10 has a second connecting hole 17 on its body, providing mounting points for the connection between the crossbeam and the base plate. This facilitates a secure connection using bolts or other fasteners, ensuring that the crossbeam and the base plate form an integral load-bearing structure and improving the overall load-bearing capacity of the base. The upper flange 15 has rounded chamfers 151 on both sides to prevent workers from being cut by sharp edges during production operations.

[0033] During setup, the guiding unit 20 includes two guide plates 21 spaced apart on the bottom surface of the L-shaped plate 11. The inner side of the guide plates 21 is connected to the annular bottom tube 1. During the stacking of upper and lower ton containers, the guide plates 21 guide the annular bottom tube 1 of the upper ton container to accurately fall into the corresponding position of the lower ton container. The bottom edge of the guide plate 21 is positioned higher than the bottom surface of the annular bottom tube 1 to prevent the guide plate 21 from directly contacting the ground and to avoid interfering with the normal placement of the ton containers. The guide plates 21 are inclined downwards and inwards from the sloping surface, which can expand the guiding range. Even if there is a slight misalignment of the upper ton container, it can be guided to the correct position through the inclined surface. The lower edge of the guide plate 21 is an arc-shaped chamfer that fits against the outer wall of the annular bottom tube 1, reducing frictional resistance during alignment and improving the smoothness and accuracy of guidance.

[0034] In the specific configuration, a support plate 22 is positioned on one side of each of the two guide plates 21, away from each other. One side of the support plate 22 is connected to the guide plate 21, and the other side is connected to the bottom surface of the L-shaped plate 11. This forms a stable triangular support structure, significantly enhancing the deformation resistance of the guide plates 21 and preventing them from tilting or breaking under stacking stress or long-term use, thus ensuring the stability of the guiding function. A connecting plate 23 is shared on the side of the two guide plates 21 adjacent to the L-shaped plate 11. The connecting plate 23 enhances the overall structural strength of the guiding unit 20 and prevents the guide plates 21 from deforming inward under stress. A rubber sheet 24 is positioned between the two guide plates 21 on the side of the connecting plate 23 away from the L-shaped plate 11. The rubber sheet 24 acts as a buffer at the moment of contact during stacking, reducing the impact force generated by the collision of the upper and lower drums. This protects the drums and beam structure, reduces noise, and enhances the friction after stacking, improving stability. The thickness of the rubber sheet 24 is 0.5 mm greater than that of the guide plate 21. When the annular jacking pipe 2 comes into contact with the rubber sheet 24, it will first compress the rubber sheet 24 to a moderate degree, using the elasticity of the rubber to buffer the impact force at the moment of docking and avoid wear of the parts caused by hard contact. As the compression reaches 0.5 mm, the annular jacking pipe 2 comes into contact with the guide plate 21. At this time, the guide plate 21 takes over the heavy responsibility and provides stable support for the jacking pipe with its rigid structure. It not only plays the buffering and protective role of the rubber sheet 24, but also ensures the alignment accuracy through the rigid contact of the guide plate 21.

[0035] The bottom of the annular jacking pipe 2 is provided with a vertically arranged corrugated clamping plate 3, which is connected to the support frame to ensure a stable connection.

[0036] The working principle of the ton container base beam for stable stacking in this embodiment is as follows: the U-shaped plate 10 is connected to the base plate, and the symmetrical L-shaped plates 11 on both sides form a V-shaped contact with the annular top tube 2 of the lower ton container to prevent displacement by using the downward inclined surface at the bend. The side flanges 12 and reinforcing ribs enhance the overall resistance to bending and twisting. The guide unit 20 on the bottom surface of the L-shaped plate 11 expands the guiding range through the inclined guide plate 21. The arc chamfer and rubber sheet 24 help the upper ton container to be accurately aligned. The support plate 22 and the connecting plate 23 strengthen the structure of the guide unit 20. At the same time, the rubber sheet 24 can also buffer collisions, reduce noise and enhance stacking friction, thereby achieving stable stacking of ton containers.

[0037] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A palletizing securement of a ton canister base beam characterized by: It includes a U-shaped plate (10) connected to the top and bottom plate and an L-shaped plate (11) set at both ends of the U-shaped plate (10). The bottom of the L-shaped plate (11) is pressed downward to form an inclined surface that slopes outward and downward. The bottom surface of the L-shaped plate (11) is also provided with a guide unit (20) to quickly align the upper and lower ton barrels when stacking.

2. A palletized ton box base beam according to claim 1, characterized in that: Both sides of the U-shaped plate (10) and L-shaped plate (11) are provided with upward-facing side flanges (12).

3. A palletized ton box base beam according to claim 1, characterized in that: The U-shaped plate (10) is provided with a first reinforcing rib (13) arranged along its length.

4. A palletized ton box base beam according to claim 1, characterized in that: The vertical section of the L-shaped plate (11) is provided with a second reinforcing rib (14).

5. A palletized ton container base beam according to claim 1, characterized in that: The L-shaped plate (11) has an upper flange (15) at its upper end, and a first connecting hole (16) is provided on the upper flange (15). The U-shaped plate (10) has a second connecting hole (17) on its body.

6. A palletized ton container base beam according to claim 1, characterized in that: The guide unit (20) includes two guide plates (21) spaced apart on the bottom surface of the L-shaped plate (11).

7. A palletized ton container base beam according to claim 6, characterized in that: The guide plate (21) is inclined downwards and inwards from the slope.

8. A palletized ton box base beam according to claim 7, characterized in that: The two guide plates (21) are provided with a support plate (22) on one side away from each other. One side of the support plate (22) is connected to the guide plate (21) and the other side is connected to the bottom surface of the L-shaped plate (11).

9. A palletized ton box base beam according to claim 8, characterized in that: A connecting plate (23) is provided on one side of the two guide plates (21) adjacent to the L-shaped plate (11), and a rubber sheet (24) is provided on the side of the connecting plate (23) away from the L-shaped plate (11) between the two guide plates (21).

Images