A quick release device for an ammonium nitrate plant tower bottom belt conveyor

Abstract

The utility model discloses a kind of ammonium nitrate device tower bottom belt conveyor quick release device, including bottom plate, rack assembly, first driving assembly and second driving assembly;The bottom plate is located inside rack assembly. The quick release device of this ammonium nitrate device tower bottom belt conveyor, by second driving assembly work drive pull belt movement, pull belt movement drives belt movement, this belt is new belt, when the connecting place of belt and pull belt is located above second tensioning roller, close second driving assembly, the outer end of pull belt and the left end of old belt conveyor are connected, the outer end of new belt and the right end of old belt conveyor are connected, then start second driving assembly work drive pull belt movement, pull belt movement drives old belt movement, old belt movement drives new belt movement, so that new belt replaces old belt and is replaced to belt conveyor, by this device, not only reduce the labor intensity of artificial, and improve the quick release and replacement efficiency of belt conveyor.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor technology, specifically a quick-release device for a belt conveyor at the bottom of an ammonium nitrate plant tower. Background Technology

[0002] Belt conveyors, also known as belt conveyors, are friction-driven machines that transport materials continuously. In the production of ammonium nitrate, the bottom belt conveyor is responsible for transporting high-temperature, moisture-absorbing, and caking ammonium nitrate materials. Due to the special properties of the materials, belt conveyors often require quick disassembly and replacement of the belts.

[0003] However, in the existing technology, the quick-release device for the bottom belt conveyor of the tower usually requires manual replacement and disassembly of the belt. This not only increases the labor intensity of manual labor, but also greatly reduces the efficiency of quick-release and replacement. Therefore, we propose a quick-release device for the bottom belt conveyor of the ammonium nitrate plant. Utility Model Content

[0004] The technical problem this invention aims to solve is to overcome existing defects and provide a quick-release device for a belt conveyor at the bottom of an ammonium nitrate plant. The device utilizes a second drive assembly to rotate a second shaft, which in turn rotates a belt winding roller. This rotation of the belt winding roller causes the belt to move, slowly winding it around the roller. The belt movement then drives the conveyor belt (a new belt). When the connection between the belt and the old belt is above the second tension roller, the second drive assembly is closed, disassembling the connection between the belt and the old belt. The old belt of the conveyor is placed on the frame. Then, the outer end of the old belt is connected to the left end of the old belt, and the outer end of the new belt is connected to... The right end of the old belt of the belt conveyor is connected. Then, the second drive assembly is started again. The second drive assembly drives the belt pulling motion, which in turn drives the old belt, which in turn drives the new belt, so that the new belt replaces the old belt and is put onto the belt conveyor. After the belt pulling is tightened, the second drive assembly is turned off, and the left end of the old belt of the belt conveyor is connected to the old belt on the old belt winding roller. Then, the first drive assembly is started to continue to realize the quick disassembly and replacement of the belt conveyor. This device not only reduces the labor intensity of manual labor, but also improves the efficiency of quick disassembly and replacement of the belt conveyor, which can effectively solve the problems in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-release device for a belt conveyor at the bottom of an ammonium nitrate plant, comprising a base plate, a frame assembly, a first drive assembly, and a second drive assembly; The base plate is located inside the frame assembly. Two first straight supports, two second straight supports, two third straight supports, two fourth straight supports, and two fifth straight supports are symmetrically mounted on the front and rear sides of the upper surface of the base plate. The fifth straight supports, first straight supports, second straight supports, third straight supports, and fourth straight supports are arranged sequentially from left to right. A first rotating shaft is rotatably mounted on the upper part of the two fifth straight supports. A winding roller for the old belt is mounted on the first rotating shaft. A first drive assembly is mounted on the front fifth straight support. The first drive assembly is connected to the first rotating shaft. A first... A fixed shaft is provided, on which a first tension roller is mounted. A second rotating shaft is mounted on the lower part of two first straight supports, on which a belt winding roller is mounted. A second drive assembly is mounted on the front first straight support, which is connected to the second rotating shaft. A second fixed shaft is mounted on the upper part of two second straight supports, on which a second tension roller is mounted. A third fixed shaft is mounted on the upper part of two third straight supports, on which a third tension roller is mounted. A third rotating shaft is mounted on the upper part of two fourth straight supports, on which a new belt winding roller is mounted. A belt is wound and installed on the new belt winding roller, the belt is wound below the third tension roller, and a pull belt is wound and installed on the pull belt winding roller, the pull belt is wound above the second tension roller, and the outer end of the pull belt and the outer end of the belt are detachably connected.

[0006] Furthermore, it also includes locking blocks and retaining pins. Multiple locking blocks are evenly installed on the outer end of the belt, forming a locking groove between adjacent blocks. A locking block of one belt is snapped into the corresponding groove of another belt. A through hole is provided on the front side of each locking block, and the retaining pin is sequentially inserted through the through holes of the multiple locking blocks. Pin caps are fitted at both ends of each retaining pin. The locking blocks, locking grooves, through holes, retaining pins, and pin caps complete the disassembly and connection of the two belts.

[0007] Furthermore, the first drive assembly includes a first motor bracket mounted on the fifth straight bracket on the front side. A first motor is mounted on the first motor bracket, and the output shaft of the first motor is connected to the end of the first rotating shaft via a first coupling. The input end of the first motor is electrically connected to the output end of an external controller. The first motor is controlled by the external controller to operate, and the operation of the first motor drives the first rotating shaft to rotate, thereby completing the rotation of the first rotating shaft electrically.

[0008] Furthermore, the second drive assembly includes a second motor bracket mounted on the front first straight bracket. A second motor is mounted on the second motor bracket, and the output shaft of the second motor is connected to the end of a second rotating shaft via a second coupling. The input end of the second motor is electrically connected to the output end of an external controller. The external controller controls the operation of the second motor, which drives the second rotating shaft, thereby electrically rotating the second rotating shaft.

[0009] Furthermore, the frame assembly includes a frame, with support legs installed at each of the four corners of the frame's lower surface. Two fixed supports are symmetrically installed on the lower surfaces of both sides of the frame's middle section. Each of the two corresponding fixed supports shares a support roller, which is located above and on either side of the second tension roller. The two support rollers are used to support and tension the old belt and the new belt of the belt conveyor, respectively.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the quick-release device for the bottom belt conveyor of this ammonium nitrate plant firstly drives the second rotating shaft to rotate through the second drive assembly. The rotation of the second rotating shaft drives the belt winding roller to rotate, which in turn drives the belt to move, causing the belt to slowly wind around the winding roller. The movement of the belt drives the movement of the new belt. When the connection between the belt and the belt is above the second tension roller, the second drive assembly is closed, and the connection between the belt and the belt is disassembled. The old belt of the belt conveyor is placed on the frame. Then, the outer end of the belt and the left end of the old belt of the belt conveyor are connected... Next, the outer end of the new belt is connected to the right end of the old belt on the belt conveyor. Then, the second drive assembly is started again. The second drive assembly drives the belt pulling motion, which in turn drives the old belt, which in turn drives the new belt, so that the new belt replaces the old belt on the belt conveyor. After the belt pulling is tightened, the second drive assembly is turned off, and the left end of the old belt on the belt conveyor is connected to the old belt on the old belt winding roller. Then, the first drive assembly is started to continue the quick disassembly and replacement of the belt conveyor. This device not only reduces the labor intensity of manual labor, but also improves the efficiency of quick disassembly and replacement of the belt conveyor. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the belt connection structure of this utility model.

[0012] In the diagram: 1. Base plate, 2. Frame, 3. Support leg, 4. First motor bracket, 5. Old belt winding roller, 6. First motor, 7. First tension roller, 8. Belt winding roller, 9. Second motor, 10. Second motor bracket, 11. First straight bracket, 12. Belt, 13. Second straight bracket, 14. Third straight bracket, 15. Belt, 16. Second tension roller, 17. Support roller, 18. Fixed bracket, 19. Third tension roller, 20. New belt winding roller, 21. Fourth straight bracket, 22. Clamping block, 23. Fixing pin, 24. Fifth straight bracket. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-2 This embodiment provides a technical solution: a quick-release device for a belt conveyor at the bottom of an ammonium nitrate plant, comprising a base plate 1, a frame assembly, a first drive assembly, and a second drive assembly; The base plate 1 is located inside the frame assembly. Two first straight supports 11, two second straight supports 13, two third straight supports 14, two fourth straight supports 21, and two fifth straight supports 24 are symmetrically mounted on the front and rear sides of the upper surface of the base plate 1. These supports are arranged sequentially from left to right. A first rotating shaft is rotatably mounted on the upper part of the two fifth straight supports 24, and a winding roller 5 is mounted on the first rotating shaft. A first drive assembly is mounted on the front fifth straight support 24, and the first drive assembly is connected to the first rotating shaft. A first fixed shaft is mounted on the upper part of the two first straight supports 11, and a first tension roller 7 is mounted on the first fixed shaft. A second tension roller 7 is mounted on the lower part of the two first straight supports 11. Two rotating shafts are used. A belt winding roller 8 is mounted on the second rotating shaft. A second drive assembly is mounted on the first straight bracket 11 on the front side. The second drive assembly is connected to the second rotating shaft. A second fixed shaft is mounted on the upper part of the two second straight brackets 13. A second tension roller 16 is mounted on the second fixed shaft. A third fixed shaft is mounted on the upper part of the two third straight brackets 14. A third tension roller 19 is mounted on the third fixed shaft. A third rotating shaft is mounted on the upper part of the two fourth straight brackets 21. A new belt winding roller 20 is mounted on the third rotating shaft. A belt 15 is wound and installed on the new belt winding roller 20. The belt 15 is wrapped below the third tension roller 19. A belt 12 is wound and installed on the belt winding roller 8. The belt 12 is wrapped above the second tension roller 16. The outer end of the belt 12 and the outer end of the belt 15 are detachably connected.

[0015] In operation, firstly, the second drive assembly drives the second rotating shaft to rotate, which in turn drives the belt winding roller 8 to rotate. The rotation of the belt winding roller 8 then moves the belt 12, causing it to slowly wind around the belt winding roller 8. The movement of the belt 12 drives the belt 15 to move. This belt 15 is a new belt. When the connection between the belt 15 and the belt 12 is above the second tension roller 16, the second drive assembly is turned off, and the connection between the belt 15 and the belt 12 is disassembled. The old belt of the belt conveyor is located on the frame 2. Then, the outer end of the belt 12 is connected to the left end of the old belt of the belt conveyor, and the outer end of the new belt is connected to... The right end of the old belt of the belt conveyor is connected, and then the second drive assembly is started again. The second drive assembly drives the pull belt 12 to move, which in turn drives the old belt to move, and the old belt to move the new belt, so that the new belt replaces the old belt and is put onto the belt conveyor. After the pull belt 12 is tightened, the second drive assembly is turned off, and the left end of the old belt of the belt conveyor is connected to the old belt on the old belt winding roller 5. Then the first drive assembly is started to continue to realize the quick disassembly and replacement of the belt conveyor. This device not only reduces the labor intensity of manual labor, but also improves the efficiency of quick disassembly and replacement of the belt conveyor.

[0016] It also includes locking blocks 22 and fixing pins 23. Multiple locking blocks 22 are evenly installed on the outer end of the belt 15, forming a locking groove between adjacent locking blocks 22. The locking block 22 of one belt 15 is snapped into the corresponding locking groove of another belt 15. A through hole is provided on the front side of the locking block 22, and the fixing pin 23 is sequentially inserted through the through holes of the multiple locking blocks 22. Pin caps are fitted at both ends of the fixing pin 23. The locking blocks 22, locking grooves, through holes, fixing pins 23, and pin caps complete the disassembly and connection of the two belts 15.

[0017] The first drive assembly includes a first motor bracket 4 mounted on the fifth straight bracket 24 on the front side. A first motor 6 is mounted on the first motor bracket 4. The output shaft of the first motor 6 is connected to the end of the first rotating shaft via a first coupling. The input end of the first motor 6 is electrically connected to the output end of an external controller. The first motor 6 is controlled by the external controller to operate, and the operation of the first motor 6 drives the first rotating shaft to rotate, thereby completing the rotation of the first rotating shaft electrically.

[0018] The second drive assembly includes a second motor bracket 10 mounted on the front first straight bracket 11. A second motor 9 is mounted on the second motor bracket 10. The output shaft of the second motor 9 is connected to the end of the second rotating shaft via a second coupling. The input end of the second motor 9 is electrically connected to the output end of an external controller. The second motor 9 is controlled by the external controller to drive the second rotating shaft, thereby completing the rotation of the second rotating shaft electrically.

[0019] The frame assembly includes a frame 2. Support legs 3 are installed at each of the four corners of the lower surface of the frame 2. Two fixed supports 18 are symmetrically installed on the lower surface of both sides of the middle section of the frame 2. A support roller 17 is mounted on each of the two corresponding fixed supports 18. The two support rollers 17 are located above the second tension roller 16 on both sides. The two support rollers 17 are used to support and tension the old belt and the new belt of the belt conveyor, respectively.

[0020] The working principle of the quick-release device for the bottom belt conveyor of an ammonium nitrate plant provided by this utility model is as follows: In use, firstly, the second drive assembly drives the second rotating shaft to rotate. The rotation of the second rotating shaft drives the belt winding roller 8 to rotate, which in turn drives the belt 12 to move, causing the belt 12 to slowly wind around the belt winding roller 8. The movement of the belt 12 drives the belt 15 to move. This belt 15 is a new belt. When the connection between the belt 15 and the belt 12 is above the second tension roller 16, the second drive assembly is turned off, and the connection between the belt 15 and the belt 12 is disassembled. The old belt of the belt conveyor is located on the frame 2. Then, the outer end of the belt 12 and the belt conveyor... The left end of the old belt is connected to the machine, and the outer end of the new belt is connected to the right end of the old belt on the belt conveyor. Then, the second drive assembly is started again. The second drive assembly drives the pull belt 12 to move, which in turn drives the old belt, which in turn drives the new belt, so that the new belt replaces the old belt on the belt conveyor. After the pull belt 12 is tightened, the second drive assembly is turned off, and the left end of the old belt on the belt conveyor is connected to the old belt on the old belt winding roller 5. Then, the first drive assembly is started to continue the quick disassembly and replacement of the belt conveyor. This device not only reduces the labor intensity of manual labor but also improves the efficiency of quick disassembly and replacement of the belt conveyor. The disassembly and connection of the two belts 15 are completed by the locking block 22, the locking groove, the through hole, the fixing pin 23, and the pin cap. The first motor 6 is controlled by an external controller, which drives the first rotating shaft to rotate, thus completing the rotation of the first rotating shaft electrically. The second motor 9 is controlled by an external controller, which drives the second rotating shaft to rotate, thus completing the rotation of the second rotating shaft electrically.

[0021] It is worth noting that in this embodiment, the core chip of the external controller is an STC microcontroller, specifically the STC15W204S. The first motor 6 and the second motor 9 can be freely configured according to the actual application scenario. The external controller controls the operation of the first motor 6 and the second motor 9 using methods commonly used in the prior art, and the content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0022] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An ammonium nitrate plant tower bottom belt conveyor quick disconnect device characterized by: Includes base plate (1), frame assembly, first drive assembly and second drive assembly; The base plate (1) is located inside the frame assembly. Two first straight supports (11), two second straight supports (13), two third straight supports (14), two fourth straight supports (21), and two fifth straight supports (24) are symmetrically installed on the front and rear sides of the upper surface of the base plate (1). The fifth straight supports (24), first straight supports (11), second straight supports (13), third straight supports (14), and fourth straight supports (21) are arranged sequentially from left to right. A first rotating shaft is rotatably mounted on the upper part of the two fifth straight supports (24). A used belt winding roller (5) is mounted on the first rotating shaft. A first drive assembly is mounted on the front fifth straight support (24). The first drive assembly is connected to the first rotating shaft. The two first straight supports (11), second straight supports (13), third straight supports (14), and fourth straight supports (21) are symmetrically installed on the front and rear sides of the upper surface of the base plate (1). 1) The upper part of the first fixed shaft is installed together, and the first tension roller (7) is installed on the first fixed shaft. The lower part of the two first straight supports (11) is installed together with the second rotating shaft. The second rotating shaft is installed with the belt winding roller (8). The first straight support (11) on the front side is installed with the second drive assembly. The second drive assembly is connected to the second rotating shaft. The upper part of the two second straight supports (13) is installed together with the second fixed shaft. The second tension roller (16) is installed on the second fixed shaft. The upper part of the two third straight supports (14) is installed together with the third fixed shaft. The third tension roller (19) is installed on the third fixed shaft. The upper part of the two fourth straight supports (21) is installed together with the third rotating shaft. The third rotating shaft is installed with the new belt winding roller (20). A belt (15) is wound and installed on the new belt winding roller (20), the belt (15) is wound around the bottom of the third tension roller (19), a pull belt (12) is wound and installed on the pull belt winding roller (8), the pull belt (12) is wound around the top of the second tension roller (16), and the outer end of the pull belt (12) and the outer end of the belt (15) are detachably connected.

2. An ammonium nitrate plant bottom belt conveyor quick disconnect device according to claim 1, characterized in that: It also includes a locking block (22) and a fixing pin (23). Multiple locking blocks (22) are evenly installed on the outer end of the belt (15). A locking groove is formed between two adjacent locking blocks (22). The locking block (22) of one belt (15) is connected to the corresponding locking groove of another belt (15) by a snap-fit. A through hole is opened on the front side of the locking block (22). The fixing pin (23) is sequentially inserted into the through hole of multiple locking blocks (22). Both ends of the fixing pin (23) are fitted with pin caps.

3. An ammonium nitrate plant bottom belt conveyor quick disconnect device according to claim 1, characterized in that: The first drive assembly includes a first motor bracket (4) mounted on the fifth straight bracket (24) on the front side, a first motor (6) is mounted on the first motor bracket (4), the output shaft of the first motor (6) is connected to the end of the first rotating shaft through a first coupling, and the input end of the first motor (6) is electrically connected to the output end of an external controller.

4. An ammonium nitrate plant bottom belt conveyor quick disconnect device according to claim 1, characterized in that: The second drive assembly includes a second motor bracket (10) mounted on the front first straight bracket (11), a second motor (9) is mounted on the second motor bracket (10), the output shaft of the second motor (9) is connected to the end of the second rotating shaft through a second coupling, and the input end of the second motor (9) is electrically connected to the output end of an external controller.

5. An ammonium device tower bottom belt conveyor quick disconnect device according to claim 1, characterized by: The frame assembly includes a frame (2), with legs (3) installed at the four corners of the lower surface of the frame (2). Two fixed supports (18) are symmetrically installed on the lower surface of the middle two sides of the frame (2). The two corresponding fixed supports (18) are equipped with a support roller (17). The two support rollers (17) are located above the two sides of the second tension roller (16).

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