Automatic profile conveying mechanism

By employing a design that combines a drive wheel and a tension wheel in the profile conveying equipment, and utilizing tie rods and elastic components to maintain the tension of the conveyor belt, the problem of transmission failure caused by slippage during conveying is solved, thereby improving the stability and efficiency of the conveying process.

CN224589953UActive Publication Date: 2026-08-04KUNSHAN XINJINGTIAN INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN XINJINGTIAN INTELLIGENT EQUIP CO LTD
Filing Date
2025-07-08
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing profile conveying equipment is prone to transmission failure due to slippage during the conveying process, which affects the stability and efficiency of the conveying.

Method used

The conveyor belt design, which uses a combination of a drive pulley and a tension pulley, maintains tension between the conveyor belt and the drive pulley through a combination of tie rods and elastic elements, thus preventing slippage.

Benefits of technology

This improves the stability and efficiency of profile conveying, ensures good transmission contact between the conveyor belt and the drive wheel, and avoids transmission failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a section bar automatic conveying mechanism, include: bottom support, at least 2 each other install on bottom support and extend along the front -back direction's support beam, at least 2 with the support beam corresponding setting's conveyer belt and drive unit, each support beam's both ends rotatablely install a driven wheel, each middle part rotatablely install a driving wheel, between 2 first support side plates and be located the front, back both sides of driving wheel respectively set up a tension pulley, 2 first support side plates each other away from the outside of tension pulley all set up a front -back extension pull rod, 2 first support side plates each other away from the side wall of tension pulley all set up a block for the pull rod to pass through. The utility model discloses on the basis that realizes to the workpiece and conveys, can always keep the tension state of conveyer belt to always keep good transmission contact, avoid the transmission failure caused by skidding, improve the stability and efficiency of conveying.
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Description

Technical Field

[0001] This utility model relates to an automatic profile conveying mechanism, belonging to the field of profile processing technology. Background Technology

[0002] Profiles refer to metal objects that have been plastically shaped and have a specific cross-sectional shape and size. Currently, profiles are required in a large number of industrial production processes, and the handling and loading / unloading of various profiles and other raw materials is a crucial link in production and processing. The operating methods and degree of automation directly determine work efficiency. With technological advancements, the processing of various profiles has become increasingly automated, but it still mainly relies on handling tools such as railcars, conveyor belts, and forklifts. However, the profiles used in industry are large and heavy, and when using conveyor belts to transport profiles in batches, the load-bearing capacity is often insufficient. Utility Model Content

[0003] The purpose of this utility model is to provide an automatic profile conveying mechanism. This automatic profile conveying mechanism can maintain the tension of the conveyor belt at all times while conveying the workpiece, thereby maintaining good transmission contact, avoiding transmission failure caused by slippage, and improving the stability and efficiency of conveying.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: an automatic profile conveying mechanism, comprising: a base support, at least two support beams each mounted on the base support and extending in the front-rear direction, at least two conveyor belts corresponding to the support beams, and a drive unit. The support beams are arranged parallel to each other and spaced apart in the left-right direction. Each support beam has a driven wheel rotatably mounted at both ends and a drive wheel rotatably mounted in the middle. The driven wheel and the drive wheel mounted on the same support beam are connected by the conveyor belt.

[0005] The drive wheel is rotatably mounted between two first support side plates via two bearing seats. The upper ends of the two first support side plates, which are respectively located on both sides of the support beam, are connected to the support beam. A tensioning wheel is respectively arranged between the two first support side plates and on the front and rear sides of the drive wheel. The tensioning wheel and the drive wheel are in transmission contact with the two side surfaces of the conveyor belt. At least one tensioning wheel has its spindle with both ends passing through a strip hole opened on the first support side plate. The inner wall of the strip hole extending front and rear is in sliding fit with the spindle of the tensioning wheel.

[0006] Each of the two first support side plates is provided with a pull rod extending forward and backward on the outer side of the tensioning wheel. One end of each pull rod is connected to the spindle of the tensioning wheel, and the other end of each pull rod extends towards the drive wheel and is fitted with a blocking ring. Each of the two first support side plates is provided with a blocking block on the side wall opposite to the tensioning wheel for the pull rod to pass through. The two ends of an elastic element fitted on the pull rod are respectively pressed and contacted with the blocking ring and the blocking block.

[0007] The following are further improvements to the above technical solution:

[0008] 1. In the above scheme, the blocking block is integrally formed on the first support side plate.

[0009] 2. In the above scheme, the elastic element is a spring that extends back and forth.

[0010] 3. In the above scheme, the blocking ring is a nut that is threadedly connected to the tie rod.

[0011] 4. In the above scheme, several long strip-shaped workpieces to be conveyed extend in the left and right direction and each overlaps and contacts the outer surface of each conveyor belt.

[0012] 5. In the above scheme, the drive unit includes a motor mounted on the base bracket, a reducer connected to the output shaft of the motor, and a synchronous shaft connected to the reducer in a driving connection. Each drive wheel is fitted on the outside of the synchronous shaft and is connected to the synchronous shaft in a driving connection.

[0013] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0014] This utility model relates to an automatic profile conveying mechanism. The drive wheel is rotatably mounted between two first support side plates via two bearing seats. The upper ends of each of the two first support side plates, located on either side of a support beam, are connected to the beam. Tensioning wheels are respectively installed between the two first support side plates and on the front and rear sides of the drive wheel. The tensioning wheels and the drive wheel make transmission contact with the two side surfaces of the conveyor belt. At least one tensioning wheel's spindle has its two ends passing through slotted holes in the first support side plates. The inner walls of the extended slotted holes slide in cooperation with the spindle of the tensioning wheel. Each of the two first support side plates has a tensioning wheel on its outer side, opposite to the tensioning wheel. A pull rod extending forward and backward is provided. One end of each pull rod is connected to the spindle of the tension wheel, and the other end of each pull rod extends towards the drive wheel and is fitted with a blocking ring. Two first support side plates are each provided with a blocking block on the side wall of the tension wheel, which allows the pull rod to pass through. The two ends of an elastic element fitted on the pull rod are respectively pressed into contact with the blocking ring and the blocking block. While realizing the conveying of the workpiece, the tension of the conveyor belt between the tension wheel and the drive wheel can be maintained at all times, so that the conveyor belt and the drive wheel always maintain good transmission contact, avoiding transmission failure caused by slippage, and improving the stability and efficiency of the conveying. Attached Figure Description

[0015] Appendix Figure 1 This is a schematic diagram of the overall structure of the automatic profile conveying mechanism of this utility model;

[0016] Appendix Figure 2 This is a partial structural schematic diagram of the automatic profile conveying mechanism of this utility model;

[0017] Appendix Figure 3 This is a schematic diagram of the elastic element of the automatic profile conveying mechanism of this utility model;

[0018] Appendix Figure 4 This is a schematic diagram of the tensioning wheel of the automatic profile conveying mechanism of this utility model;

[0019] Appendix Figure 5 This is a partial structural breakdown diagram of the automatic profile conveying mechanism of this utility model.

[0020] In the attached diagrams: 100, workpiece to be conveyed; 1, base support; 2, support beam; 3, conveyor belt; 4, drive unit; 41, motor; 42, reducer; 43, synchronous shaft; 5, driven wheel; 6, driving wheel; 7, first support side plate; 8, second support side plate; 10, bearing seat; 11, tensioning wheel; 111, spindle; 12, strip hole; 13, tie rod; 14, blocking ring; 15, blocking block; 16, elastic element. Detailed Implementation

[0021] The present patent can be further understood through the specific embodiments given below, but they are not intended to limit the present patent.

[0022] Example 1: An automatic profile conveying mechanism includes: a base support 1, at least two support beams 2 each mounted on the base support 1 and extending in the front-rear direction, at least two conveyor belts 3 corresponding to the support beams 2, and a drive unit 4. The support beams 2 are parallel to each other and spaced apart in the left-right direction. Each support beam 2 has a driven wheel 5 rotatably mounted at both ends and a driving wheel 6 rotatably mounted in the middle. The driven wheel 5 and the driving wheel 6 mounted on the same support beam 2 are connected by the conveyor belts 3.

[0023] The drive wheel 6 is rotatably mounted between two first support side plates 7 via two bearing seats 10. The upper ends of the two first support side plates 7, which are respectively located on both sides of the support beam 2, are connected to the support beam 2. A tension wheel 11 is respectively arranged between the two first support side plates 7 and on the front and rear sides of the drive wheel 6. The tension wheel 11 and the drive wheel 6 are respectively in transmission contact with the two side surfaces of the conveyor belt 3. At least one of the tension wheel 11 has its spindle 111 with both ends passing through the strip holes 12 opened on the first support side plate 7. The inner wall of the strip holes 12 extending front and rear is in sliding fit with the spindle 111 of the tension wheel 11.

[0024] Each of the two first support side plates 7 is provided with a pull rod 13 extending forward and backward on the outer side of the tension wheel 11. One end of each pull rod 13 is connected to the spindle 111 of the tension wheel 11, and the other end of each pull rod 13 extends towards the drive wheel 6 and is fitted with a blocking ring 14. Each of the two first support side plates 7 is provided with a blocking block 15 on the side wall opposite to the tension wheel 11 for the pull rod 13 to pass through. The two ends of an elastic member 21 fitted on the pull rod 13 are respectively pressed and contacted with the blocking ring 14 and the blocking block 15.

[0025] The retaining ring on the pull rod is squeezed by the elastic element, which always causes the pull rod to tend to move towards the drive wheel. This, in turn, causes the tension wheel to always tend to move closer to the drive wheel, so that the conveyor belt between the pull rod and the drive wheel remains taut. This ensures a large area of ​​tight contact between the conveyor belt and the drive wheel, maintaining good transmission contact, avoiding transmission failure due to slippage, and improving the stability and efficiency of the conveyor.

[0026] The aforementioned blocking block 15 is integrally formed on the first support side plate 7; the aforementioned elastic element 21 is a spring extending back and forth; the aforementioned blocking ring 14 is a nut that is threadedly connected to the pull rod 13.

[0027] The aforementioned elongated workpieces 100 extend in the left-right direction and each overlaps and contacts the outer surface of each conveyor belt 3.

[0028] The aforementioned drive unit 4 includes a motor 41 mounted on a base bracket 1, a reducer 42 connected to the output shaft of the motor 41, and a synchronous shaft 43 that is driven by the reducer 42. Each of the aforementioned drive wheels 6 is fitted onto the outside of the synchronous shaft 43 and is driven by the synchronous shaft 43. The aforementioned synchronous shaft 43 is a hexagonal shaft.

[0029] Example 2: An automatic profile conveying mechanism includes: a base support 1, at least two support beams 2 each mounted on the base support 1 and extending in the front-rear direction, at least two conveyor belts 3 corresponding to the support beams 2, and a drive unit 4. The support beams 2 are parallel to each other and spaced apart in the left-right direction. Each support beam 2 has a driven wheel 5 rotatably mounted at both ends and a driving wheel 6 rotatably mounted in the middle. The driven wheel 5 and the driving wheel 6 mounted on the same support beam 2 are connected by the conveyor belts 3.

[0030] In use, several workpieces are placed on the conveyor belt in sequence, so that the lower surface of the workpieces overlaps with each conveyor belt. The drive unit drives each drive wheel to rotate synchronously, thereby driving the driven wheel to rotate synchronously under the action of the conveyor belt, thus realizing the transfer of workpieces.

[0031] The drive wheel 6 is rotatably mounted between two first support side plates 7 via two bearing seats 10. The upper ends of the two first support side plates 7, which are respectively located on both sides of the support beam 2, are connected to the support beam 2. A tension wheel 11 is respectively arranged between the two first support side plates 7 and on the front and rear sides of the drive wheel 6. The tension wheel 11 and the drive wheel 6 are respectively in transmission contact with the two side surfaces of the conveyor belt 3. At least one of the tension wheel 11 has its spindle 111 with both ends passing through the strip holes 12 opened on the first support side plate 7. The inner wall of the strip holes 12 extending front and rear is in sliding fit with the spindle 111 of the tension wheel 11.

[0032] Each of the two first support side plates 7 is provided with a pull rod 13 extending forward and backward on the outer side of the tension wheel 11. One end of each pull rod 13 is connected to the spindle 111 of the tension wheel 11, and the other end of each pull rod 13 extends towards the drive wheel 6 and is fitted with a blocking ring 14. Each of the two first support side plates 7 is provided with a blocking block 15 on the side wall opposite to the tension wheel 11 for the pull rod 13 to pass through. The two ends of an elastic member 21 fitted on the pull rod 13 are respectively pressed and contacted with the blocking ring 14 and the blocking block 15.

[0033] The aforementioned blocking block 15 is integrally formed on the first support side plate 7; the aforementioned elongated workpieces 100 to be conveyed extend in the left and right direction and each overlaps and contacts the outer surface of each conveyor belt 3.

[0034] The aforementioned drive unit 4 includes a motor 41 mounted on the base bracket 1, a reducer 42 connected to the output shaft of the motor 41, and a synchronous shaft 43 that is driven by the reducer 42. Each of the drive wheels 6 is fitted on the outside of the synchronous shaft 43 and is driven by the synchronous shaft 43.

[0035] The outer diameter of the aforementioned driving wheel 6 is larger than the outer diameter of the driven wheel 5; the aforementioned 6 support beams 2 are arranged at equal intervals in the left and right directions.

[0036] Each of the aforementioned driven wheels 5 is rotatably mounted on the outer side of one end of the support beam 2 via two second support side plates 8.

[0037] The working principle of this utility model:

[0038] In use, several workpieces are placed on the conveyor belt in sequence, so that the lower surface of the workpieces overlaps with each conveyor belt. The drive unit drives each drive wheel to rotate synchronously, thereby driving the driven wheel to rotate synchronously under the action of the conveyor belt, realizing the transfer of workpieces. The connection between each component in the drive unit and between each component and the drive belt sprocket adopts the connection method commonly used in the prior art (such as keyway fit, etc.), which will not be elaborated here.

[0039] During the above process, the retaining ring on the pull rod is squeezed by the elastic element, which always causes the pull rod to tend to move towards the drive wheel. This causes the tension wheel to always tend to move closer to the drive wheel, so that the conveyor belt between the pull rod and the drive wheel remains taut. This ensures a large area of ​​tight contact between the transmission belt and the drive wheel to maintain good transmission contact, avoid transmission failure due to slippage, and improve the stability and efficiency of the conveyor.

[0040] When using the above-mentioned automatic profile conveying mechanism, in addition to conveying the workpiece, the tension of the conveyor belt between the tension wheel and the drive wheel can be maintained at all times, so that the conveyor belt and the drive wheel always maintain good transmission contact, avoiding transmission failure caused by slippage, and improving the stability and efficiency of conveying.

[0041] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. An automatic profile conveying mechanism, comprising: The support beams (1), at least two support beams (2) each mounted on the support beams (1) and extending in the front-rear direction, at least two conveyor belts (3) corresponding to the support beams (2) and a drive unit (4) are provided. The support beams (2) are parallel to each other and spaced apart in the left-right direction. The support beams (2) are characterized in that each of the support beams (2) has a driven wheel (5) rotatably mounted at both ends and a driving wheel (6) rotatably mounted in the middle. The driven wheel (5) and the driving wheel (6) mounted on the same support beam (2) are connected by the transmission belts (3). The drive wheel (6) is rotatably mounted between two first support side plates (7) via two bearing seats (10). The upper ends of the two first support side plates (7) respectively located on both sides of the support beam (2) are connected to the support beam (2). A tension wheel (11) is respectively provided between the two first support side plates (7) and on the front and rear sides of the drive wheel (6). The tension wheel (11) and the drive wheel (6) respectively make transmission contact with the two side surfaces of the conveyor belt (3). The two ends of the spindle (111) of at least one tension wheel (11) pass through the strip hole (12) opened on the first support side plate (7). The inner wall of the strip hole (12) extending front and rear slides in cooperation with the spindle (111) of the tension wheel (11). Each of the two first support side plates (7) is provided with a pull rod (13) extending back and forth on the outer side of the tension wheel (11). One end of each pull rod (13) is connected to the spindle (111) of the tension wheel (11), and the other end of each pull rod (13) extends towards the drive wheel (6) and is fitted with a blocking ring (14). Each of the two first support side plates (7) is provided with a blocking block (15) for the pull rod (13) to pass through on the side wall opposite to the tension wheel (11). The two ends of an elastic element (21) fitted on the pull rod (13) are pressed and contacted by the blocking ring (14) and the blocking block (15) respectively.

2. The automatic profile conveying mechanism according to claim 1, characterized in that: The blocking block (15) is integrally formed on the first support side plate (7).

3. The automatic profile conveying mechanism according to claim 1, characterized in that: The elastic element (21) is a spring that extends back and forth.

4. The automatic profile conveying mechanism according to claim 1, characterized in that: The blocking ring (14) is a nut that is threadedly connected to the pull rod (13).

5. The automatic profile conveying mechanism according to claim 1, characterized in that: Several long strip-shaped workpieces (100) extend in the left-right direction and each overlaps and contacts the outer surface of each conveyor belt (3).

6. The automatic profile conveying mechanism according to claim 1, characterized in that: The drive unit (4) includes a motor (41) mounted on a base bracket (1), a reducer (42) connected to the output shaft of the motor (41), and a synchronous shaft (43) connected to the reducer (42) in a transmission. Each drive wheel (6) is fitted on the outside of the synchronous shaft (43) and is in a transmission connection with the synchronous shaft (43).