A sorting conveyor shuttle sorting apparatus

Abstract

The utility model relates to reciprocating push structure technical field discloses a sorting conveying reciprocating sorting device, including fuselage, the upper surface fixedly connected with guardrail on the fuselage, the inside of guardrail is provided with conveyer belt no.

Description

Technical Field

[0001] This utility model relates to the field of reciprocating push structure technology, and in particular to a sorting and conveying reciprocating sorting device. Background Technology

[0002] With the rapid development of logistics, e-commerce, and warehousing industries, various sorting systems are widely used in the automated sorting and transportation of packages, parts, and other materials. Traditional manual sorting methods are inefficient and prone to errors, making it difficult to meet the demands of large-volume, high-efficiency sorting.

[0003] Existing sorting and conveying systems generally consist of a conveyor belt, a pushing mechanism, a control unit, and multiple receiving ports. Materials move on the conveyor belt; once the detection device identifies the material information, the control system instructs the pushing device to activate, pushing the material horizontally into the corresponding sorting port. The pushing mechanism typically uses a cylinder or electric push rod, reciprocating along a guide rail to complete the sorting task. This structure is relatively simple, with low manufacturing and maintenance costs, and is suitable for the automated sorting of most industrial materials.

[0004] Existing sorting and conveying devices often lack effective guiding or limiting structures during material transport, making it easy for materials to shift laterally on the conveyor belt. When materials deviate from the centerline and enter the pushing area, the pushing device struggles to accurately align and push them, leading to incomplete or incorrect pushing, or even sending materials to the wrong receiving port, thus affecting overall sorting accuracy and efficiency. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a sorting and conveying reciprocating sorting device, which aims to improve the problem that existing sorting and conveying devices lack effective limiting structures during material conveying, and are prone to lateral deviation, causing materials to be mistakenly sent into non-target receiving ports.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a sorting and conveying reciprocating sorting device, comprising a machine body, a guardrail fixedly connected to the upper surface of the machine body, a conveyor belt disposed inside the guardrail, a movable plate fixedly connected to the outer wall of the guardrail, a baffle fixedly connected to the upper surface of the movable plate, and a limit component disposed inside the baffle.

[0007] The limiting component includes a connecting column, the outer wall of which is disposed inside the baffle. A connecting plate is fixedly connected to one end of the connecting column. A hydraulic rod is disposed on the outer wall of the baffle. The output end of the hydraulic rod is fixedly connected to the outer wall of the connecting plate. A connecting block is slidably connected to the outer wall of the connecting plate. A groove is formed inside the connecting block. The outer wall of the connecting plate is disposed inside the groove. A rack is fixedly connected to the outer wall of the connecting plate. A gear is rotatably connected to the outer wall of the connecting block. The rack meshes with the gear.

[0008] Furthermore, a second connecting block is provided inside the guardrail. A roller is rotatably connected to the outer wall of the second connecting block, a rotating shaft is rotatably connected inside the second connecting block, a pulley is fixedly connected to the outer wall of the rotating shaft, the outer wall of the pulley is rotatably connected to the inner wall of the guardrail, a limit rod is fixedly connected inside the second connecting block, and a threaded rod is rotatably connected inside the second connecting block.

[0009] Furthermore, the guardrail is internally threaded to the outer wall of the threaded rod, and the conveyor belt is internally equipped with rollers.

[0010] Furthermore, a bracket is fixedly connected to the outer wall of the guardrail, and a sensor is fixedly connected to the outer wall of the bracket.

[0011] Furthermore, a fixed frame is fixedly connected to the outer wall of the machine body, and a sorting basket is fixedly connected to the outer wall of the fixed frame.

[0012] Furthermore, a connecting block is fixedly connected to the inner wall of the baffle, and a rack is slidably connected to the outer wall of the connecting block.

[0013] Furthermore, the outer wall of the limiting rod is set inside the guardrail, and the two ends of the roller are fixedly connected to the inner wall of the moving plate.

[0014] Furthermore, a motor is fixedly connected to the upper surface of the fixed frame, the outer wall of the movable plate is fixedly connected to the outer wall of the fixed frame, and a second conveyor belt is provided inside the fixed frame.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, a hydraulic rod drives a connecting plate, and two connecting columns are connected to the outer wall of the connecting plate. The two connecting plates are connected to the outer walls of two racks. By pushing the connecting plate, the racks move horizontally. The racks mesh with the gears, causing the connecting plate to slide in the internal groove, which drives the connecting plate to move horizontally. This allows the connecting columns to limit and clamp the material, centering the material. This effectively solves the problem of the material not being pushed into place or being pushed into the wrong sorting port.

[0017] 2. In this utility model, by rotating the threaded rod, one end of the threaded rod is connected to a connecting block via a thread. A roller is connected to the outer wall of the connecting block, and a conveyor belt is provided on the outer wall of the roller. A pulley is provided inside the connecting block and slides inside the guardrail via a rotating shaft. At the same time, a limit groove is opened inside the guardrail, and one end of a limit rod is connected to the connecting block. The limit rod is also set in the limit groove inside the guardrail. By rotating the threaded rod, the connecting block moves horizontally inside the guardrail, thereby adjusting the horizontal position of the roller, thereby adjusting the tension of the moving plate, reducing the problem of the conveyor belt running to one side or slipping, which affects the sorting accuracy. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a sorting and conveying reciprocating sorting device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the tail structure of a reciprocating sorting and conveying device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure above the conveyor belt of a reciprocating sorting device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the baffle of a reciprocating sorting and conveying device proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the internal structure of the guardrail of a reciprocating sorting and conveying device proposed in this utility model.

[0023] Legend:

[0024] 1. Machine body; 2. Guardrail; 3. Conveyor belt one; 4. Threaded rod; 5. Support; 6. Sensor; 7. Sorting basket; 8. Fixing frame; 9. Baffle; 10. Connecting block one; 11. Hydraulic rod; 12. Motor; 13. Moving plate; 14. Roller; 15. Connecting column; 16. Connecting plate; 17. Rack; 18. Gear; 19. Slide groove; 20. Connecting block two; 21. Pulley; 22. Limiting rod; 23. Rotating shaft; 24. Conveyor belt two. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-5 The present invention provides an embodiment of a sorting and conveying reciprocating sorting device, comprising a body 1, which is made of metal and mainly serves to support and fix the device. A guardrail 2 is fixedly connected to the upper surface of the body 1. A conveyor belt 3 is installed inside the guardrail 2. The upper surface of the conveyor belt 3 is made of rough rubber and has the characteristic of strong friction. A movable plate 13 is fixedly connected to the outer wall of the guardrail 2. A baffle 9 is fixedly connected to the upper surface of the movable plate 13. The baffle 9 mainly serves a protective function to prevent items from falling off the conveyor belt 24. A limit component is installed inside the baffle 9.

[0027] The limiting component includes a connecting post 15, the outer wall of which is located inside the baffle 9. One end of the connecting post 15 is fixedly connected to a connecting plate 16. The connecting post 15 mainly serves to clamp the object in a centered position. A hydraulic rod 11 is provided on the outer wall of the baffle 9. The output end of the hydraulic rod 11 is fixedly connected to the outer wall of the connecting plate 16. A connecting block 10 is slidably connected to the outer wall of the connecting plate 16. The connecting block 10 mainly serves to support and fix the object. A groove 19 is provided inside the connecting block 10. The groove 19 is mainly used to allow the connecting plate 16 to slide inside it and also serves to limit the movement. The outer wall of the connecting plate 16 is located inside the groove 19. A rack 17 is fixedly connected to the outer wall of the connecting plate 16. A gear 18 is rotatably connected to the outer wall of the connecting block 10. The rack 17 and the gear 18 mesh with each other.

[0028] Reference Figures 1-5 Inside the guardrail 2, there is a connecting block 20, which is mainly used to connect the roller 14 and provide fixed support. The roller 14 is rotatably connected to the outer wall of the connecting block 20. Inside the connecting block 20, there is a rotating shaft 23, which is used to make the pulley 21 rotate around it, allowing the pulley 21 to slide inside the guardrail 2. The pulley 21 is fixedly connected to the outer wall of the rotating shaft 23, and the outer wall of the pulley 21 is rotatably connected to the inner wall of the guardrail 2. Inside the connecting block 20, there is a limit rod 22, which is mainly used to limit the connecting block 20 and make it fine-tune the roller 14. Inside the connecting block 20, there is a threaded rod 4, and inside the guardrail 2, there is a threaded connection to the outer wall of the threaded rod 4. Inside the conveyor belt 3, there is a roller 14. The outer wall of the guardrail 2 is fixedly connected to a bracket 5, and the outer wall of the bracket 5 is fixedly connected to a sensor 6. The sensor 6 is an Omron sensor. E3Z is an existing product and will not be described in detail here. The outer wall of the machine body 1 is fixedly connected to a fixed frame 8, which is mainly made of metal and serves as a support. The outer wall of the fixed frame 8 is fixedly connected to a sorting basket 7. The inner wall of the baffle 9 is fixedly connected to a connecting block 10. The outer wall of the connecting block 10 is slidably connected to a rack 17. The outer wall of the limit rod 22 is set inside the guardrail 2. The two ends of the roller 14 are fixedly connected to the inner wall of the moving plate 13. The moving plate 13 is mainly used to slide on the upper surface of the fixed frame 8 and plays a reciprocating motion role. The upper surface of the fixed frame 8 is fixedly connected to a motor 12. The outer wall of the moving plate 13 is fixedly connected to the outer wall of the fixed frame 8. The inner wall of the fixed frame 8 is equipped with a conveyor belt 24.

[0029] Working Principle: When a sorting and conveying reciprocating sorting device is needed, the materials to be processed are first placed sequentially on the surface of conveyor belt 3 located at the top of the device. Conveyor belt 3, driven by a drive mechanism, continuously conveys the materials forward along a fixed track. During transmission, the materials enter an identification area set in the middle of the transmission path. Sensors 6, deployed above this area, collect material information in real time, such as color, size, code, or material, and send the collected data to the back-end control system for intelligent identification and classification. The control system quickly determines the category of the material based on a preset identification algorithm and matches it to the appropriate sorting exit position. When a material is about to reach the area above its corresponding conveyor belt 24, the control system issues a command to activate hydraulic rod 11. Hydraulic rod 11 pushes the connected connecting plate 16 horizontally. Two connecting columns 15 are provided on both sides of the connecting plate 16. The lower ends of the connecting columns 15 are fixed to the outer wall of the rack 17 located inside the machine body. Through synchronous pushing of the connecting rod 16... The connecting plate 16 drives the rack 17 to reciprocate in the horizontal direction. The rack 17 and the gear 18 installed at the bottom are precisely meshed, thereby driving the connecting plate 16 to slide smoothly along the slide groove 19 installed in the connecting block 10. This allows the connecting column 15 to clamp the material and automatically center and position it, ensuring that the material is in the precise pushing position. This solves the problem of sorting errors caused by offset or misalignment in traditional equipment. At this time, the moving plate 13 set on one side of the device begins to reciprocate along the set trajectory on the fixed frame 8. The moving plate 13 and the object on its upper part are a moving trolley. The motor 12 on the outer wall of the moving trolley drives the matching conveyor belt 24 to rotate back and forth, accurately pushing out the clamped material and pushing it into the corresponding sorting basket 7 along the front edge of the conveyor belt 24. After the material is successfully sorted, the moving trolley is driven by the motor 12 to quickly return to the initial position and cooperates with the sensor 6 to perform sorting and reset actions, which efficiently connects to the next round of sorting operations, greatly improving sorting efficiency and accuracy.

[0030] In addition, to ensure the stability and accuracy of the entire device during long-term operation, a special anti-deviation and tension adjustment mechanism for conveyor belt 3 is installed. During actual operation, if conveyor belt 3 experiences slippage or deviation, it will directly affect the accurate placement of materials in the identification area and sorting position, causing sorting errors. To solve this problem, operators can manually adjust the threaded rod 4 located on one side of the device. One end of the threaded rod 4 is threadedly connected to a connecting block 20. The outer wall of the connecting block 20 is equipped with a rotatable roller 14. The outer wall of the roller 14 is in contact with the conveyor belt 3, providing support and guidance for its movement trajectory. A pulley 21 is connected inside the connecting block 20. 21 is installed inside the guardrail 2 via the rotating shaft 23 and slides inside the guardrail 2. At the same time, the guardrail 2 structure has a limiting groove for limiting the range of motion. One end of the limiting rod 22 is fixedly connected to the connecting block 20, and the other end is embedded in the limiting groove. By adjusting the rotation direction of the threaded rod 4, the connecting block 20 can be controlled to make precise horizontal movement inside the guardrail 2, so as to achieve fine adjustment of the position of the roller 14. This adjustment can not only correct the tension and deviation of the conveyor belt 3, but also enhance the overall stability of the moving plate 13 during operation, prevent positioning deviation and jamming caused by inconsistent tension, thereby effectively extending the service life of the device and ensuring the continuity and efficiency of material sorting operations.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sorting and conveying reciprocating sorting device, comprising a body (1), characterized in that: A guardrail (2) is fixedly connected to the upper surface of the body (1), a conveyor belt (3) is provided inside the guardrail (2), a movable plate (13) is fixedly connected to the outer wall of the guardrail (2), a baffle (9) is fixedly connected to the upper surface of the movable plate (13), and a limit component is provided inside the baffle (9). The limiting component includes a connecting column (15), the outer wall of which is disposed inside the baffle (9), a connecting plate (16) is fixedly connected to one end of the connecting column (15), a hydraulic rod (11) is disposed on the outer wall of the baffle (9), the output end of the hydraulic rod (11) is fixedly connected to the outer wall of the connecting plate (16), a connecting block (10) is slidably connected to the outer wall of the connecting plate (16), a sliding groove (19) is provided inside the connecting block (10), the outer wall of the connecting plate (16) is disposed inside the sliding groove (19), a rack (17) is fixedly connected to the outer wall of the connecting plate (16), and a gear (18) is rotatably connected to the outer wall of the connecting block (10), the rack (17) meshes with the gear (18).

2. The sorting and conveying reciprocating sorting device according to claim 1, characterized in that: The guardrail (2) is provided with a connecting block two (20) inside. A roller (14) is rotatably connected to the outer wall of the connecting block two (20). A rotating shaft (23) is rotatably connected inside the connecting block two (20). A pulley (21) is fixedly connected to the outer wall of the rotating shaft (23). The outer wall of the pulley (21) is rotatably connected to the inner wall of the guardrail (2). A limit rod (22) is fixedly connected inside the connecting block two (20). A threaded rod (4) is rotatably connected inside the connecting block two (20).

3. The sorting and conveying reciprocating sorting device according to claim 2, characterized in that: The guardrail (2) is internally threaded to the outer wall of the threaded rod (4), and the conveyor belt (3) is internally equipped with rollers (14).

4. The sorting and conveying reciprocating sorting device according to claim 1, characterized in that: A bracket (5) is fixedly connected to the outer wall of the guardrail (2), and a sensor (6) is fixedly connected to the outer wall of the bracket (5).

5. A sorting and conveying reciprocating sorting device according to claim 1, characterized in that: A fixed frame (8) is fixedly connected to the outer wall of the machine body (1), and a sorting basket (7) is fixedly connected to the outer wall of the fixed frame (8).

6. A sorting and conveying reciprocating sorting device according to claim 1, characterized in that: A connecting block (10) is fixedly connected to the inner wall of the baffle (9), and a rack (17) is slidably connected to the outer wall of the connecting block (10).

7. A sorting and conveying reciprocating sorting device according to claim 2, characterized in that: The outer wall of the limiting rod (22) is set inside the guardrail (2), and the two ends of the roller (14) are fixedly connected to the inner wall of the moving plate (13).

8. A sorting and conveying reciprocating sorting device according to claim 5, characterized in that: A motor (12) is fixedly connected to the upper surface of the fixed frame (8), and the outer wall of the moving plate (13) is fixedly connected to the outer wall of the fixed frame (8). A second conveyor belt (24) is provided inside the fixed frame (8).

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