Inductor arrangement

By designing an automated inductor arrangement device, utilizing a feeding mechanism, a pushing mechanism, and an adjusting mechanism, the problem of low efficiency in manual inductor arrangement was solved, and efficient automated storage and transportation of inductors were achieved.

CN224590118UActive Publication Date: 2026-08-04TDG KAIWEI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TDG KAIWEI TECH CO LTD
Filing Date
2025-09-25
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In the existing technology, inductors need to be arranged manually during machining, which results in low efficiency and is time-consuming and labor-intensive.

Method used

An inductor arrangement device was designed, comprising a feeding mechanism, a pushing mechanism, a storage mechanism, and an adjustment mechanism. By using a combination of a servo motor driving a lead screw and a nut, the device achieves automated arrangement of inductors and equidistant setting of storage channels. Magnetic blocks are used to prevent inductors from falling, simplifying the operation process.

Benefits of technology

The system enables automated arrangement of inductors, improving efficiency, reducing manual operation time and labor intensity, and enhancing production efficiency.

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Abstract

This application discloses an inductor arrangement device, belonging to the field of machining equipment. It includes: a feeding mechanism, a pushing mechanism, a storage mechanism, and an adjusting mechanism; the feeding mechanism is used to transport inductors to the pushing mechanism; the pushing mechanism is used to push the inductors into the storage mechanism; the storage mechanism is used to form storage channels for placing the inductors; multiple storage channels are equidistantly arranged on the storage mechanism; the adjusting mechanism is used to push the storage mechanism to move along a length direction perpendicular to the storage channels. The advantages are: the pushing mechanism can push the inductors into the storage channels, and the adjusting mechanism can push the storage mechanism to move, so that after one storage channel is filled, another storage channel aligns with the pushing mechanism, allowing the pushing mechanism to fill the other storage channel, and so on. This arrangement method saves time and effort, and improves efficiency.
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Description

Technical Field

[0001] This application relates to the field of machining equipment, and more specifically, to an inductor arrangement device. Background Technology

[0002] When machining inductors, a large number of inductors need to be organized and grouped before being transported to facilitate the subsequent stacking and transportation of multiple groups of inductors. In the existing technology, workers need to manually arrange the inductors on the storage mechanism to facilitate subsequent stacking and transportation. This manual arrangement method is too time-consuming, labor-intensive, and inefficient. Utility Model Content

[0003] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0004] To address the technical problems mentioned in the background section, some embodiments of this application provide an inductor arrangement device, including: a feeding mechanism, a pushing mechanism, a storage mechanism, and an adjusting mechanism; the feeding mechanism is used to transport inductors to the pushing mechanism; the pushing mechanism is used to push the inductors into the storage mechanism; the storage mechanism is used to form storage channels for placing the inductors; multiple storage channels are equidistantly arranged on the storage mechanism; the adjusting mechanism is used to push the storage mechanism to move along a length direction perpendicular to the storage channels.

[0005] Furthermore, the storage mechanism and the adjustment mechanism are detachably connected.

[0006] Furthermore, the adjustment mechanism is provided with a support carrier; the support carrier is formed with a plurality of positioning grooves; the material storage component is provided with a plurality of positioning pins that match the positioning grooves.

[0007] Furthermore, the storage mechanism is provided with a gripping part for hand gripping.

[0008] Furthermore, the storage channel has an opening at one end near the pushing mechanism; a fixing member is hinged to the lower part of the storage mechanism; the fixing member is used to form an abutment surface; when the storage mechanism is detached from the adjusting mechanism, the fixing member rotates relative to the storage mechanism so that the abutment surface abuts against the opening.

[0009] Furthermore, a first magnetic block is provided on the contact surface; and a second magnetic block with a magnetic property different from that of the first magnetic block is provided at both ends of the opening.

[0010] Furthermore, the adjustment mechanism includes: a servo motor, a lead screw, a nut, a first guide rail, and a second guide rail; the servo motor is connected to the lead screw, and the lead screw and the nut are engaged by threads so that when the lead screw rotates, the nut moves along the axis of the lead screw; the first guide rail and the second guide rail are used to guide the nut, and the top of the nut is fixedly connected to the support carrier.

[0011] The beneficial effects of this application are as follows:

[0012] The pushing mechanism can push the inductor into the storage channel, and the adjusting mechanism can push the storage mechanism to move along the length direction perpendicular to the storage channel, so that after one storage channel is filled, the other storage channel is aligned with the pushing mechanism, and then the pushing mechanism fills the other storage channel. This arrangement method saves time and effort and is conducive to improving efficiency. Attached Figure Description

[0013] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0014] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0015] In the attached diagram:

[0016] Figure 1 This is an overall schematic diagram based on an embodiment of this application;

[0017] Figure 2 This is a schematic diagram of the mechanism as part of an embodiment, mainly showing the structure of the positioning groove on the support carrier;

[0018] Figure 3 This is a schematic diagram of the mechanism as part of the embodiment, mainly showing the structure of the material storage mechanism and the fixing component;

[0019] Figure 4 This is a schematic diagram of a mechanism as part of an embodiment, mainly showing the structure of the positioning pin on the storage mechanism.

[0020] Figure label:

[0021] 1. Feeding mechanism; 2. Pushing mechanism; 3. Storage mechanism; 31. Storage channel; 32. Positioning pin; 33. Grip part; 34. Opening; 4. Adjustment mechanism; 5. Support carrier; 51. Positioning groove; 6. Fixing part; 61. Abutment surface. Detailed Implementation

[0022] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0023] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0024] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0025] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0026] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] Reference Figure 1-4 ,

[0028] An inductor arrangement device includes: a feeding mechanism 1, a pushing mechanism 2, a storage mechanism 3, and an adjusting mechanism 4. The feeding mechanism 1 is a vibratory feeder. The pushing mechanism 2 is an electric push rod or a cylinder, preferably a cylinder in this embodiment. The storage mechanism 3 is a plate structure made of metal, preferably aluminum. The adjusting mechanism 4 includes: a servo motor, a lead screw, a nut, a first guide rail, and a second guide rail. The output end of the servo motor is connected to the lead screw, and the lead screw and nut are engaged by threads. The first and second guide rails guide the nut. When the output end of the servo motor drives the lead screw to rotate, the nut moves along the axis of the lead screw. The feeding mechanism 1 is used to convey inductors to the pushing mechanism 2. The pushing mechanism 2 is used to push the inductors into the storage mechanism 3. The storage mechanism 3 forms a storage channel 31 for placing inductors, and a predetermined number of inductors are placed within the storage channel 31. Multiple storage channels 31 are equidistantly arranged on the storage mechanism 3. The adjusting mechanism 4 is used to push the storage mechanism 3 to move along the length direction perpendicular to the storage channel 31, so that after one storage channel 31 is filled, the other storage channel 31 is aligned with the pushing mechanism 2, and then the pushing mechanism 2 fills the other storage channel 31. This arrangement is time-saving and labor-saving, and at the same time helps to improve efficiency.

[0029] Specifically, the storage mechanism 3 and the adjustment mechanism 4 are detachably connected. The adjustment mechanism 4 has a support carrier 5, which is a plate structure. The lower part of the support carrier 5 is fixedly connected to a nut so that when the output end of the servo motor drives the lead screw to rotate, the nut drives the support carrier 5 to move along the axis of the lead screw. Multiple positioning grooves 51 are formed on the support carrier 5. Multiple positioning pins 32 matching the positioning grooves 51 are provided on the side of the storage component that abuts against the support carrier 5. After the multiple storage channels 31 on the storage mechanism 3 are filled, the filled storage mechanism 3 needs to be replaced. The positioning grooves 51 and positioning pins 32 simplify the replacement process; simply insert the positioning pins 32 on the storage mechanism 3 directly into the positioning grooves 51 formed on the support carrier 5. When the pushing mechanism 2 pushes the inductor towards the storage channel 31, the inductor may cause the storage mechanism 3 to shift on the support carrier 5. The positioning grooves 51 and positioning pins 32 prevent this shift.

[0030] Specifically, the storage mechanism 3 is provided with a gripping part 33 for hand gripping. The gripping part 33 is a through groove formed on the storage mechanism 3. After the storage channel 31 on the storage component is filled with inductors, the storage mechanism 3 needs to be removed from the support carrier 5. At this time, the weight of the storage mechanism 3 makes it inconvenient for workers to pick it up directly. Two sets of gripping parts 33 are provided, respectively located on both sides of the storage channel 31, so that when the storage mechanism 3 is heavy, it can be gripped by at least two workers and picked up.

[0031] Specifically, an opening 34 is formed at one end of the storage channel 31 near the pushing mechanism 2. A fixing member 6 is hinged to the lower part of the storage mechanism 3. The fixing member 6 is a plate structure, preferably made of aluminum. The fixing member 6 forms an abutment surface 61. When the storage mechanism 3 is removed from the adjusting mechanism 4, the fixing member 6 rotates relative to the storage mechanism 3 so that the abutment surface 61 abuts against the opening 34. A first magnetic block is provided on the abutment surface 61. Second magnetic blocks with opposite magnetic properties are provided at both ends of the opening 34. The first and second magnetic blocks are magnets with opposite magnetic properties. When the worker removes the storage mechanism 3 from the support carrier 5, the inductor located in the storage channel 31 may fall along the outlet direction. The fixing member 6 can prevent this from happening. In other embodiments, a flexible rope is connected to the fixing member 6, and a fixing block is connected to one end of the flexible rope away from the fixing member 6. The storage component has a fixing groove that matches the size of the fixing member 6. After the fixing member 6 rotates relative to the storage mechanism 3, the fixing block can be inserted into the fixing groove to prevent the inductor in the storage channel 31 from falling off along the outlet direction.

[0032] In other embodiments, the arrangement device further includes an industrial camera. The industrial camera is used to monitor the number of inductors located in the storage channels 31. When it detects that the number of inductors in one of the storage channels 31 is full, it sends a command to the adjustment mechanism 4, causing the adjustment mechanism 4 to push the storage mechanism 3 along the length direction perpendicular to the storage channel 31, so that the other storage channel 31 is aligned with the pushing mechanism 2, and so on.

[0033] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. An inductor arrangement device, characterized in that, include: Feeding mechanism, pushing mechanism, storage mechanism, and adjusting mechanism; The feeding mechanism is used to deliver the inductor to the pushing mechanism; The pushing mechanism is used to push the inductor into the storage mechanism; The storage mechanism is used to form a storage channel for placing the inductor; multiple storage channels are equidistantly arranged on the storage mechanism. The adjustment mechanism is used to move the storage mechanism along the length direction perpendicular to the storage channel.

2. The inductor arrangement device according to claim 1, characterized in that: The storage mechanism and the adjustment mechanism are detachably connected.

3. The inductor arrangement device according to claim 2, characterized in that: The adjustment mechanism is provided with a support carrier; The supporting carrier has multiple positioning grooves; the storage mechanism is provided with multiple positioning pins that match the positioning grooves.

4. The inductor arrangement device according to claim 3, characterized in that: The storage mechanism is provided with a gripping part for hand gripping.

5. The inductor arrangement device according to claim 4, characterized in that: The storage channel has an opening at one end near the push mechanism; A fixing member is hinged to the lower part of the material storage mechanism; the fixing member is used to form an abutment surface; When the storage mechanism is detached from the adjustment mechanism, the fixing member rotates relative to the storage mechanism so that the contact surface abuts against the opening.

6. The inductor arrangement device according to claim 5, characterized in that: A first magnetic block is provided on the contact surface; The opening is provided with second magnetic blocks at both ends, which have a magnetic properties different from those of the first magnetic block.

7. The inductor arrangement device according to claim 6, characterized in that: The adjustment mechanism includes: a servo motor, a lead screw, a nut, a first guide rail, and a second guide rail; The servo motor is connected to the lead screw, which is threadedly engaged with the nut. When the lead screw rotates, the nut moves along the axis of the lead screw. The first guide rail and the second guide rail are used to guide the nut, and the nut is fixedly connected to the support carrier above.