A skeleton loading device

Abstract

The utility model relates to material feeding technology field discloses a framework feeding device. In the framework feeding device, transmission mechanism is transversely arranged, clamping assembly is arranged in transmission mechanism, clamping assembly is used for grabbing framework, transmission mechanism is used for driving clamping assembly to transport framework to preset position, and CCD module is used for identifying framework through image. Wherein, the CCD module includes the first CCD module that transversely arranged, and the first CCD module is used for identifying the thickness of framework, detecting and judging whether there is framework in the preset position. In the technical scheme of the utility model, the framework feeding device is integrated with transmission mechanism, clamping assembly and CCD module, realizes the automatic feeding, transportation, identification and positioning of framework, greatly improves production efficiency, reduces production cost, improves product quality and competitiveness. Through image recognition technology, the CCD module can accurately identify the thickness, appearance and mistake-proof column of framework and other information, and ensure that the quality of framework meets the production requirements.

Description

Technical Field

[0001] This utility model relates to the field of material feeding technology, specifically to a skeleton feeding device. Background Technology

[0002] The frame is a crucial component in a level sensor, serving to support and secure other sensor parts. Its structural design allows for stable support of key components such as the resistive element, slider, and lever support, maintaining their relative positions. In level sensors, the rocker arm is a key component for mechanical level detection, typically used in float-type level sensors or mechanically linked level switches. Its core function is to transmit level change signals through mechanical movement, enabling level measurement and signal conversion, thereby achieving level detection or control functions. Similarly, the rocker arm needs to be mounted on the frame.

[0003] In existing technologies, the skeleton is often loaded manually, which is labor-intensive and has low production efficiency. At the same time, it is necessary to detect specific information on the skeleton, such as version, model, thickness, anti-misalignment column, and positioning information. Manual loading is prone to errors and cannot accurately position the skeleton to the fixture during loading. Utility Model Content

[0004] This utility model provides a skeleton feeding device to solve the above-mentioned technical problems of low efficiency and poor effect of manual feeding in the prior art.

[0005] According to a first aspect of the present invention, one embodiment provides a skeleton feeding device, comprising:

[0006] The transmission mechanism is arranged horizontally.

[0007] A clamping assembly, disposed on the transmission mechanism, is used to grasp the skeleton; the transmission mechanism is used to drive the clamping assembly to transfer the skeleton to a preset position; and

[0008] A CCD module is used to identify the skeleton through an image.

[0009] Preferably, the transmission mechanism is configured as a linear module, the linear module comprising:

[0010] Linear guide rail;

[0011] The slider is slidably disposed on the linear guide rail; and

[0012] A linear drive mechanism is used to drive the slider to move along a linear guide rail.

[0013] Preferably, the linear drive mechanism is a ball screw, a synchronous belt drive mechanism, or a linear motor.

[0014] Preferably, the clamping assembly includes:

[0015] A telescopic cylinder is connected to the slider; the telescopic cylinder is used to drive the clamping assembly to extend and retract.

[0016] A rotary cylinder is connected to the telescopic end of the telescopic cylinder; the rotary cylinder is used to drive the clamping assembly to rotate; and

[0017] A finger cylinder is connected to the actuator of the rotary cylinder; the finger cylinder is used to drive the finger clamp to open and close.

[0018] Preferably, the CCD module includes:

[0019] The first CCD module is horizontally positioned; the first CCD module is used to identify the thickness of the skeleton, detect and determine whether there is a skeleton at a preset position; and / or

[0020] The second CCD module is set vertically; the second CCD module is used to identify the appearance of the skeleton and the anti-misalignment column.

[0021] Preferably, the skeleton feeding device includes:

[0022] A vibratory feeder is used to feed the skeleton into a feeding fixture by vibration.

[0023] Preferably, the skeleton feeding device includes:

[0024] A frame for fixing the transmission mechanism.

[0025] Preferably, the frame is configured as a support column; the transmission mechanism is fixed to the support column by a clamp.

[0026] Preferably, an inclined feeding plate is fixedly connected to the support column, and a material box is provided on the side of the support column, the material box being located below the lower end of the feeding plate.

[0027] Preferably, the skeleton feeding device includes:

[0028] A first fixture, designated as an inspection fixture, is used to inspect the skeleton; and / or

[0029] The second fixture is fixed to the frame by a clamp; the second fixture is used to hold the skeleton and operate the skeleton.

[0030] In this invention, the skeleton feeding device integrates a transmission mechanism, clamping components, and a CCD module to achieve automatic feeding, transfer, identification, and positioning of the skeleton, greatly improving production efficiency, reducing production costs, and enhancing product quality and competitiveness. The CCD module, through image recognition technology, can accurately identify information such as the skeleton's thickness, appearance, and anti-misalignment columns, ensuring that the skeleton's quality meets production requirements. Attached Figure Description

[0031] Figure 1-3 This is a schematic diagram of the skeleton feeding device from different perspectives in one embodiment (some parts are not shown);

[0032] Figure label:

[0033] 11-Transfer mechanism; 12-Clamping assembly; 13-Frame; 14-Chassis; 15-First lighting fixture; 16-Second lighting fixture; 17-Jig; 18-Clamp; 19-Unloading plate;

[0034] 111-Linear drive mechanism; 112-Slider; 113-Linear guide rail; 121-Telescopic cylinder; 122-Rotary cylinder; 123-Finger cylinder; 124-Finger clamp. Detailed Implementation

[0035] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0036] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort should fall within the scope of protection of the present invention.

[0037] It should be noted that the terms "first," "second," etc., used in this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of the utility model described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0038] It should be understood that when an element (such as a layer, film, region, or substrate) is described as being "on" another element, the element may be directly on the other element, or there may be an intermediate element present. Moreover, in this invention, when an element is described as being "connected" to another element, the element may be "directly connected" to the other element, or "connected" to the other element via a third element.

[0039] Example

[0040] Please refer to Figure 1-3 This embodiment provides a skeleton feeding device, including: a transmission mechanism 11, a clamping component 12, and a CCD module; wherein, the clamping component 12 is disposed on the transmission mechanism 11, and the clamping component 12 is used to grip the skeleton 13; the transmission mechanism 11 is arranged horizontally, and the clamping component 12 is driven by the transmission mechanism 11 to transfer the skeleton 13 to a preset position, which can transfer the skeleton 13 from a first position to a second position to realize material feeding. This skeleton feeding device is also equipped with a CCD module (not shown in the figure because the installation and setting of the CCD module is more flexible), the CCD module uses image recognition technology to identify the skeleton 13 and read the information on the skeleton 13; for example, identifying and reading the version, model, thickness, anti-misalignment column, and positioning information of the skeleton 13.

[0041] The skeleton feeding device works by conveying the skeleton 13 to a preset position through the transmission mechanism 11. The horizontally set CCD module identifies the thickness of the skeleton 13 and detects whether there is a skeleton 13 at the preset position. The skeleton 13 is then transported by the transmission mechanism 11. During this process, the vertically set CCD module identifies the appearance, version, and angle of the anti-misalignment column set on the skeleton 13, and then places it on the fixture 17.

[0042] Specifically...

[0043] The vibratory feeder of the skeleton feeding device feeds the skeleton 13 to the feeding fixture 17 via vibration. The clamping component 12 grasps the skeleton 13, and then the transmission mechanism 11 transfers the clamping component 12 and the skeleton 13 thereon to a preset position. If the transmission mechanism 11 transfers the skeleton 13 to the first recognition area, the first CCD module recognizes the thickness of the skeleton 13 and detects whether the skeleton 13 is present at the preset position. If the transmission mechanism 11 transfers the skeleton 13 to the second recognition area, the second CCD module recognizes the appearance of the skeleton 13 and the anti-misalignment posts (including the angle of the anti-misalignment posts) in the second recognition area. In the above image recognition technical solution, the first CCD module and the second CCD module are CCD modules. The first CCD module is usually horizontally positioned and performs recognition operations in the horizontal direction. In this case, a first lighting fixture 15 can be set in the first recognition area to provide illumination for the first CCD module. The second CCD module is usually vertically positioned and performs recognition operations in the vertical direction. In this case, a second lighting fixture 16 can be set in the second recognition area to provide illumination for the second CCD module. If the transfer mechanism 11 transfers the skeleton 13 to the first fixture for inspection, the first fixture is set as the inspection fixture 17. If the transfer mechanism 11 transfers the skeleton 13 to the second fixture, the second fixture clamps the skeleton 13 and operates the skeleton 13 to perform operations on the skeleton 13.

[0044] like Figure 1-3 In one embodiment shown, the transmission mechanism 11 is a linear module, which includes a linear guide rail 113 and a slider 112 that can slide along the linear guide rail 113. The linear drive mechanism 111 is responsible for driving the slider 112 to move smoothly on the linear guide rail 113. The specific form of the linear drive mechanism 111 can be flexibly selected, such as a ball screw, a synchronous belt drive mechanism, or a linear motor, to adapt to different application scenarios. The linear module achieves linear movement, satisfying the basic requirement of the transmission mechanism 11 to transfer the frame 13 from a first position to a second position for material loading.

[0045] like Figure 1 , 2 In one embodiment shown, a composite structure of telescopic and rotational mechanisms is employed. This design allows the clamping assembly 12 to flexibly adapt to the gripping requirements of the skeleton 13 under various complex working conditions. Specifically, the clamping assembly 12 includes a telescopic cylinder 121 connected to a slider 112, which drives the telescopic movement of the clamping assembly 12. The linear module can drive the slider 112 to move the telescopic cylinder 121 along the linear guide rail 113. A rotary cylinder 122 is connected to the telescopic end of the telescopic cylinder 121 to realize the rotation function of the clamping assembly 12. This allows for changing the angle when gripping the skeleton 13, or adjusting the angle of the skeleton 13 after gripping it to cooperate with the CCD module for image recognition. A finger cylinder 123 is connected to the actuating end of the rotary cylinder 122, which drives the opening and closing action of the finger clamp 124 to achieve a stable gripping of the skeleton 13. The finger clamp 124 is provided with a relief groove, which cooperates with the structure of the skeleton 13 so that when the finger clamp 124 grabs the skeleton 13, the gripping part of the finger clamp 124 is engaged in the skeleton 13 to ensure that there is enough contact area, so as to prevent the skeleton 13 from falling off during transportation. In addition, the relief groove can also prevent pressure damage to other parts of the skeleton 13.

[0046] like Figure 1 , 2 In one embodiment shown, the skeleton feeding device is equipped with a first CCD module and a second CCD module. The first CCD module is horizontally positioned and is mainly used to identify the thickness of the skeleton 13 and detect the presence of the skeleton 13 at a preset position to ensure feeding accuracy. The second CCD module is vertically positioned and focuses on identifying the appearance features of the skeleton 13 and anti-misalignment columns, further improving the identification accuracy of the skeleton 13.

[0047] like Figure 1-3In one embodiment shown, the skeleton feeding device includes: a frame 14; the frame 14 is used to fix the transmission mechanism 11, ensuring the stability of the entire skeleton feeding device. Preferably, the frame 14 is a support column; the transmission mechanism 11 is fixed to the support column by a clamp 18. The clamp 18 is a detachable structure, which allows for quick adjustment of the installation position, installation height, and transmission direction of the transmission mechanism 11, such as... Figure 3 As shown. The frame 14 is designed as a support structure, which facilitates the fixing of the transmission mechanism 11 and other components (such as the fixture 17, CCD module, etc.) by the clamp 18, while providing sufficient space for expansion and upgrades.

[0048] like Figure 2 , 3 In one embodiment shown, an inclined feed plate 19 is fixedly connected to the support column to facilitate the smooth sliding of the frame 13 after operation. A material box can be installed on the side of the support column, corresponding to the lower end of the feed plate 19. The material box is used to collect the falling frame 13, ensuring a clean and orderly production site. The material boxes are categorized: the first box is used to collect OK products, and the second box is used to collect NG products.

[0049] To further improve the practicality of the skeleton feeding device, such as Figure 1-3 The skeleton loading device is also equipped with a fixture 17, which includes a first fixture and a second fixture. The first fixture serves as an inspection fixture 17, used to perform quality inspection on the skeleton 13 to ensure that the quality of the skeleton 13 meets the requirements. The second fixture is fixed to the frame 14 by a clamp 18, used to hold the skeleton 13 and perform subsequent operations, such as assembly and debugging. The fixture 17 can be configured to cooperate with the first CCD module and the second CCD module to facilitate image recognition of the skeleton 13 on the fixture 17 by the first CCD module and the second CCD module.

[0050] This utility model's skeleton feeding device, by integrating a transmission mechanism 11, a clamping component 12, and a CCD module, achieves automatic feeding, transfer, identification, and positioning of the skeleton 13, greatly improving production efficiency. The linear module design enables the transmission mechanism 11 to move the clamping component 12 stably and quickly, ensuring the skeleton 13 is accurately and promptly transferred to the preset position. The CCD module, through image recognition technology, can accurately identify information such as the thickness, appearance, and anti-misalignment columns of the skeleton 13, ensuring the quality of the skeleton 13 meets production requirements. The combined use of the first and second CCD modules enables multi-dimensional detection of the skeleton 13, improving the accuracy and reliability of identification.

[0051] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A skeleton loading device, characterized by, include: The transmission mechanism is arranged horizontally. A clamping component is provided on the transmission mechanism. The clamping component is used to grasp the skeleton, and the transmission mechanism is used to drive the clamping component to transfer the skeleton to a preset position. and A CCD module is used to identify the skeleton through an image.

2. The skeleton feeding device according to claim 1, characterized in that, The transmission mechanism is configured as a linear module, and the linear module includes: Linear guide rail; The slider is slidably disposed on the linear guide rail; and A linear drive mechanism is used to drive the slider to move along a linear guide rail.

3. The skeleton feeding device according to claim 2, characterized in that, The linear drive mechanism is configured as a ball screw, a synchronous belt drive mechanism, or a linear motor.

4. The skeleton feeding device according to claim 2, characterized in that, The clamping assembly includes: A telescopic cylinder is connected to the slider; the telescopic cylinder is used to drive the clamping assembly to extend and retract. A rotary cylinder is connected to the telescopic end of the telescopic cylinder; the rotary cylinder is used to drive the clamping assembly to rotate; and A finger cylinder is connected to the actuator of the rotary cylinder; the finger cylinder is used to drive the finger clamp to open and close.

5. The skeleton feeding device according to claim 1, characterized in that, The CCD module includes: The first CCD module is horizontally positioned; the first CCD module is used to identify the thickness of the skeleton, detect and determine whether there is a skeleton at a preset position; and / or The second CCD module is set vertically; the second CCD module is used to identify the appearance of the skeleton and the anti-misalignment column.

6. The skeleton feeding device according to claim 1, characterized in that, The skeleton feeding device includes: A vibratory feeder is used to feed the skeleton into a feeding fixture by vibration.

7. The skeleton feeding device according to any one of claims 1-6, characterized in that, The skeleton feeding device includes: A frame for fixing the transmission mechanism.

8. The skeleton feeding device according to claim 7, characterized in that, The frame is configured as a support column; the transmission mechanism is fixed to the support column by a clamp.

9. The skeleton feeding device according to claim 8, characterized in that, An inclined feeding plate is fixedly connected to the support column, and a material box is provided on the side of the support column, which is located below the lower end of the feeding plate.

10. The skeleton feeding device according to claim 7, characterized in that, The skeleton feeding device includes: A first fixture, designated as an inspection fixture, is used to inspect the skeleton; and / or The second fixture is fixed to the frame by a clamp; the second fixture is used to hold the skeleton and operate the skeleton.

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