A network transformer disassembling and transferring mechanism

Abstract

This utility model relates to the field of network transformer manufacturing technology and discloses a transfer mechanism for network transformers after disassembly. A receiving mechanism transmission mechanism is installed on the top of the receiving mechanism fixing seat, a receiving mechanism is installed on the side of the top of the receiving mechanism fixing seat, a receiving sheet metal is installed on the side of the receiving mechanism, a detection photoelectric switch is installed on the side of the receiving belt, a synchronous belt module is installed on the side of the first module mounting plate, a product clamping mechanism is installed on the outer side of the synchronous belt module, a drag chain is installed on the side of the synchronous belt module, and a tray transfer and positioning mechanism is installed on the side of the first module mounting plate. This utility model's technical solution coordinates the actions of the gripper cylinder and the pen-shaped cylinder through eight-position air distribution blocks, combined with the smooth guidance of the linear slide rail and the impact absorption of the hydraulic buffer, achieving precise and stable product clamping, avoiding product drop due to excessively loose clamping or product damage due to excessively tight clamping.

Description

Technical Field

[0001] This utility model applies to the field of network transformer manufacturing technology, and in particular relates to a transfer mechanism for network transformers after disassembly. Background Technology

[0002] Currently, the main function of the transfer mechanism after the network transformers have been disassembled is to remove the disassembled network transformer products from the trays and transfer them accurately and efficiently to the receiving area through a certain conveying and transfer structure, so as to carry out the next production operation.

[0003] However, existing transfer mechanisms, particularly simple semi-automated equipment, lack flexible position adjustment capabilities in their gripping structures. The gripping force is difficult to control precisely, easily leading to situations where the grip is too loose, causing the product to fall off, or too tight, damaging the product. Furthermore, the conveying section lacks effective guiding and limiting structures, making products prone to shifting and stacking during transport, requiring frequent manual adjustments and affecting the continuity of subsequent processes. Therefore, we propose a transfer mechanism for network transformers after disassembly. Utility Model Content

[0004] The main purpose of this utility model is to provide a transfer mechanism for the disassembled network transformer, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A transfer mechanism for disassembled network transformers includes a receiving mechanism fixing seat and a first module mounting plate. The receiving mechanism fixing seat is provided with a receiving transmission mechanism on its top, a receiving mechanism on its top side, and a receiving sheet metal on its side.

[0007] A detection photoelectric switch is provided on the side of the receiving belt, a synchronous belt module is provided on the side of the first module mounting plate, a product clamping mechanism is provided on the outer side of the synchronous belt module, and a drag chain is provided on the side of the synchronous belt module.

[0008] The first module mounting plate is provided with a material tray transfer and positioning mechanism on its side, and the surface of the material tray transfer and positioning mechanism is provided with a full material tray.

[0009] As an optional solution to the technical solution of this application, the product gripping mechanism includes a gripper cylinder and a first cylinder mounting plate. The gripper cylinder is mounted on the surface of the first cylinder mounting plate. A movable connecting plate is provided on the side of the first cylinder mounting plate via a connector. An eight-position air distribution block is provided at the top center of the first cylinder mounting plate. A second module mounting plate is provided on the side of the movable connecting plate. A second cylinder mounting plate is provided on the top of the second module mounting plate. A pen-shaped cylinder is vertically provided on the top of the second cylinder mounting plate. The pen-shaped cylinder is connected to the movable connecting plate via a floating joint. A linear slide rail is provided on the bottom side of the second module mounting plate. Limit blocks are provided at both ends of the bottom of the linear slide rail. Hydraulic buffers are provided on both sides of the movable connecting plate. A drag chain sheet metal is provided on the side of the second cylinder mounting plate.

[0010] As an optional solution to the technical solution of this application, one end of the drag chain is fixed to the outside of the first module mounting plate, and the other end is connected to the side end of the product clamping mechanism, and the drag chain contains the drive cable.

[0011] As an optional solution to the technical solution of this application, the material receiving transmission mechanism includes a material receiving belt and a belt track. A docking cover is provided on the top side of the belt track, and guide bars are provided on both sides of the top of the belt track.

[0012] As an optional solution to the technical solution of this application, a motor mounting plate is fixedly installed on the side of the belt conveyor track, and protective sheet metal is provided at both ends of the side of the motor mounting plate. A speed-regulating motor is installed on the side of the motor mounting plate, and a pulley is provided on the side of the motor mounting plate. Mounting and positioning seats are fixedly installed on both sides of the bottom of the belt conveyor track.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present application discloses a transfer mechanism for network transformers after disassembly. The product gripping mechanism coordinates the actions of the gripper cylinders and pen-shaped cylinders through an eight-position air distribution block. Combined with the smooth guidance of the linear slide rail and the impact absorption of the hydraulic buffer, it achieves precise and stable product gripping, avoiding product drop due to excessively loose gripping or product damage due to excessively tight gripping. The guide strips and docking cover of the receiving conveyor effectively prevent the product from shifting and bumping during the conveying process, ensuring that the product can be transported smoothly and orderly to the receiving point. Compared with the manual or simple mechanical transfer methods in the prior art, it greatly improves the stability and efficiency of transfer and reduces the product damage rate.

[0015] 2. The present application provides a transfer mechanism for disassembled network transformers. The speed-regulating motor of the receiving belt can adjust the conveying speed according to the size and weight of the product, ensuring that products of different specifications can be transported smoothly. The pen-shaped cylinder of the product gripping mechanism can finely adjust the gripping height. Combined with the material tray transfer and positioning mechanism, it can accurately position the material tray and adapt to the gripping needs of material trays and products of different sizes. It does not require frequent replacement of equipment parts, which improves the versatility and application range of the equipment. The structure is flexible and highly adaptable, and can meet the transfer needs of products of different specifications. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of a transfer mechanism for a network transformer after disassembly and processing, according to the present invention.

[0017] Figure 2 This is a top sectional view of the transfer mechanism after disassembly of a network transformer according to this utility model.

[0018] Figure 3 This is a top view cross-sectional structural diagram of a transfer mechanism for a network transformer after disassembly and processing, according to this utility model.

[0019] Reference numerals: 1. Receiving mechanism fixed seat; 2. Receiving conveyor belt; 3. Detection photoelectric switch; 4. Synchronous belt module; 5. Cable chain; 6. First module mounting plate; 7. Product clamping mechanism; 8. Material tray transfer and positioning mechanism; 9. Full material tray; 10. Receiving mechanism; 11. Receiving sheet metal; 12. Gripper cylinder; 13. First cylinder mounting plate; 14. Eight-position air distribution block; 15. Connector; 16. Moving connecting plate; 17. Second cylinder mounting plate; 18. Pen-shaped cylinder; 19. Cable chain sheet metal; 20. Floating joint; 21. Second module mounting plate; 22. Hydraulic buffer; 23. Linear slide rail; 24. Limit block; 25. Docking cover plate; 26. Protective sheet metal; 27. Motor mounting plate; 28. Guide bar; 29. ​​Belt conveyor track; 30. Pulley; 31. Speed ​​regulating motor; 32. Mounting and positioning seat. Detailed Implementation

[0020] like Figure 1-3As shown, this utility model provides a technical solution: a transfer mechanism for disassembled network transformers. The gripping component is a product gripping mechanism 7, mainly composed of a gripper cylinder 12, a cylinder mounting plate 13, an eight-position air distribution block 14, a connector 15, a movable connecting plate 16, a pen-shaped cylinder 18, a cable chain 5 (sheet metal), a floating joint 20, a hydraulic buffer 22, a linear slide rail 23, and a limit block 24. The gripper cylinder 12 is the component that directly contacts and grips the product. It is mounted on the cylinder mounting plate 13 and connected to the movable connecting plate 16 through the cylinder mounting plate 13. The pen-shaped cylinder 18 is connected to the movable connecting plate 16 and is used to fine-tune the vertical position of the gripping mechanism to ensure that the gripper can accurately align with the product in the tray. The eight-position air distribution block 14 is mounted on the connector 15 and is used to coordinate and control the air pressure of the gripper cylinder 12 and the pen-shaped cylinder 18 to ensure the synchronicity and stability of the two cylinders' actions and avoid... To prevent the gripping action from jamming or uneven force due to unstable air pressure, the movable connecting plate 16 cooperates with the linear slide rail 23 through the connector 15. The linear slide rail 23 provides guidance for the horizontal movement of the gripping mechanism, making its movement smoother and reducing the impact of shaking on product gripping. The limit block 24 is installed at both ends of the linear slide rail 23 to limit the movement range of the gripping mechanism and prevent it from falling off the track or colliding with other parts due to excessive movement. The hydraulic buffer 22 is set at the end of the movement path of the movable connecting plate 16. When the gripping mechanism moves to the designated position, the hydraulic buffer 22 can effectively absorb the impact force and avoid mechanical wear or product vibration and falling caused by hard contact. The sheet metal of the drag chain 5 is installed on one side of the movable connecting plate 16. The air pipes and wires connecting each cylinder and air distribution block are run through it. It extends and retracts synchronously with the movement of the gripping mechanism to prevent the pipes from getting tangled, pulled or worn, and to ensure the smooth flow of the circuit and air circuit.

[0021] The transfer assembly includes a synchronous belt module 4, a cable chain 5, and a first module mounting plate 6. The synchronous belt module 4 is fixed to the frame via the first module mounting plate 6, and its output end is connected to the movable connecting plate 16 of the product clamping mechanism 7. This connection plate drives the entire clamping mechanism to reciprocate in the horizontal direction, thereby transferring the product from the tray to the conveyor assembly. One end of the cable chain 5 is fixed to the first module mounting plate 6, and the other end is connected to the clamping mechanism. The cable chain 5 houses the drive cable of the synchronous belt module 4 and extends or retracts as the clamping mechanism moves, protecting the cable from external interference. The first module mounting plate 6 not only fixes the synchronous belt module 4 but also provides an installation reference for the cable chain 5 and other adjacent components, ensuring the structural stability of the entire transfer assembly.

[0022] The conveying assembly is a receiving belt conveyor 2, composed of a docking cover plate 25, protective sheet metal 26, motor mounting plate 27, guide bars 28, belt track 29, pulleys 30, speed-regulating motor 31, and mounting positioning seat 32. The belt track 29 is the main frame of the receiving belt conveyor 2, with pulleys 30 installed at both ends. A conveyor belt is fitted between the pulleys 30 to carry and transport the products. The speed-regulating motor 31 is fixed to one end of the belt track 29 via the motor mounting plate 27. Its output shaft is connected to one of the pulleys 30, providing power for the belt rotation. The output speed can be adjusted by an external control device to change the conveying speed of the belt and adapt to the transfer needs of products of different specifications. The guide bars 28 are installed on both sides of the belt track 29 and extend along the conveying direction for... The product's position on the conveyor belt is restricted to prevent it from falling off the side due to vibration or belt misalignment during transport. The docking cover 25 is located at one end of the conveyor belt track 29 near the clamping mechanism. Its surface is smooth and it is inclined. When the clamping mechanism places the product on the conveyor belt, the docking cover 25 can guide the product to smoothly transition onto the belt, avoiding collisions caused by the product falling directly. The protective sheet metal 26 is installed on the outside of the conveyor belt track 29, surrounding the top and sides of the conveyor belt. It can effectively block external dust and debris from falling into the product or belt gaps, and at the same time prevent operators from accidentally touching moving parts and causing safety accidents. The mounting positioning seat 32 is fixed at the bottom of the conveyor belt track 29 to fix the entire receiving conveyor belt 2 to the frame, ensuring its accurate relative position with the clamping mechanism and transfer components.

[0023] The positioning components include a tray transfer positioning mechanism 8 and a receiving mechanism fixing seat 1. The tray transfer positioning mechanism 8 is located below the initial working position of the clamping mechanism and is used to place the full tray 9 after the tray has been disassembled and to position the full tray 9 to ensure that the position of the product in the tray corresponds precisely to the position of the gripper of the clamping mechanism, so as to facilitate the gripping mechanism to pick up the product. The receiving mechanism fixing seat 1 is installed at the end of the receiving belt 2 away from the clamping mechanism and is used to fix the receiving mechanism 10. The receiving mechanism 10 is used to receive the products conveyed from the belt and realize the centralized storage of the products.

[0024] The detection component is a photoelectric switch 3, which is installed at one end of the receiving conveyor belt 2 near the clamping mechanism and located on the side of the docking cover plate 25. It is used to detect the quantity and position of products on the belt in real time. When too many products are detected on the belt, the photoelectric switch 3 will send a signal to the control system to temporarily stop the feeding action of the clamping mechanism to avoid product stacking. When the product conveying is smooth, feeding will resume to ensure the orderliness of the conveying process.

[0025] During operation, the full material tray 9 is placed on the material tray transfer and positioning mechanism 8 and accurately positioned. The gripper cylinder 12 of the product gripping mechanism 7, coordinated by the eight-position air distribution block 14 and the pen-shaped cylinder 18, adjusts its height precisely to grip the product in the full material tray 9. After gripping, the synchronous belt module 4 is fixed by the module mounting plate 216, which drives the gripping mechanism to move along the linear slide rail 23. The drag chain 5 moves to protect the cable. The limit block 24 and the hydraulic buffer 22 ensure smooth and accurate movement. When the product reaches the receiving belt 2, the gripper releases, and the product is transferred to the belt through the docking cover plate 25. The speed-regulating motor 31 of the receiving belt 2 drives the pulley 30 to rotate. The guide bar 28 prevents the product from deviating, the protective sheet metal 26 provides protection, and the detection photoelectric switch 3 monitors the product conveying status. The product is finally conveyed to the receiving mechanism 10, thus completing the transfer.

Claims

1. A transfer mechanism for network transformers after disassembly, comprising a receiving mechanism fixing seat (1) and a first module mounting plate (6), characterized in that: The top of the receiving mechanism fixed seat (1) is provided with a receiving transmission mechanism, the top side of the receiving mechanism fixed seat (1) is provided with a receiving mechanism (10), and the side of the receiving mechanism (10) is provided with a receiving sheet metal (11). The receiving conveyor belt (2) is provided with a detection photoelectric switch (3) on its side, the first module mounting plate (6) is provided with a synchronous belt module (4) on its side, the synchronous belt module (4) is provided with a product clamping mechanism (7) on its outer side, and the synchronous belt module is provided with a drag chain (5). The first module mounting plate (6) is provided with a material tray transfer and positioning mechanism (8) on its side, and a full material tray (9) is provided on the surface of the material tray transfer and positioning mechanism (8).

2. The transfer mechanism after disassembly of the network transformer according to claim 1, characterized in that: The product gripping mechanism (7) includes a gripper cylinder (12) and a first cylinder mounting plate (13). The gripper cylinder (12) is mounted on the surface of the first cylinder mounting plate (13). A movable connecting plate (16) is provided on the side of the first cylinder mounting plate (13) via a connector (15). An eight-position air distribution block (14) is provided at the top center of the first cylinder mounting plate (13). A second module mounting plate (21) is provided on the side of the movable connecting plate (16). A second cylinder mounting plate is provided on the top of the second module mounting plate (21). Plate (17), the top of the second cylinder mounting plate (17) is vertically provided with a pen-shaped cylinder (18), the pen-shaped cylinder (18) is connected to the movable connecting plate (16) through a floating joint (20), the bottom side of the second module mounting plate (21) is provided with a linear slide rail (23), both ends of the bottom of the linear slide rail (23) are provided with limit blocks (24), both sides of the movable connecting plate (16) are provided with hydraulic buffers (22), and the side of the second cylinder mounting plate (17) is provided with a drag chain sheet metal (19).

3. The transfer mechanism after disassembly of the network transformer according to claim 2, characterized in that: One end of the drag chain (5) is fixed to the outside of the first module mounting plate (6), and the other end is connected to the side end of the product clamping mechanism (7). The drag chain (5) contains the drive cable.

4. The transfer mechanism after disassembly of the network transformer according to claim 1, characterized in that: The material receiving transmission mechanism includes a material receiving belt (2) and a belt track (29). A docking cover plate (25) is provided on the top side of the belt track (29), and guide bars (28) are provided on both sides of the top of the belt track (29).

5. The transfer mechanism after disassembly of the network transformer according to claim 4, characterized in that: A motor mounting plate (27) is fixedly installed on the side of the belt track (29). Protective sheet metal (26) is provided at both ends of the side of the motor mounting plate (278). A speed-regulating motor (31) is installed on the side of the motor mounting plate (27). A pulley (30) is provided on the side of the motor mounting plate (27). Mounting positioning seats (32) are fixedly installed on both sides of the bottom of the belt track (29).

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