Towing rope maintenance all-in-one machine

Abstract

The utility model discloses a traction rope maintenance integrated machine, including work table, along the direction of conveyance, work table mesa is arranged in proper order around the strength release mechanism, cleaning mechanism, break detection mechanism, tension detection mechanism, oil immersion mechanism, oil filter mechanism and blanking mechanism along the outer edge, wherein, the strength release mechanism, cleaning mechanism, break detection mechanism are placed to one side of work table mesa, and oil immersion mechanism, oil filter mechanism and blanking mechanism are placed to the other side of work table mesa, and set tension detection mechanism between break detection mechanism and oil immersion mechanism, and tension detection mechanism is in proper order along the length direction of work table and is arranged. The utility model has the advantages of: through the integrated setting of strength release mechanism, cleaning mechanism, break detection mechanism, tension detection mechanism, oil immersion mechanism, oil filter mechanism and blanking mechanism, the reasonable layout on work table, not only compact overall structure, and solve the problem of low traction rope maintenance efficiency, realize efficient, one-stop traction rope maintenance.

Description

Technical Field

[0001] This utility model relates to the field of traction rope maintenance technology, and in particular to an integrated traction rope maintenance machine. Background Technology

[0002] Traction ropes are core tools in engineering fields such as power construction, bridge construction, and hoisting, mainly used for conductor deployment and equipment traction. Taking the power industry as an example, traction ropes play a crucial role in traction of conductors during overhead transmission line construction, and their performance directly affects construction efficiency and safety. However, traction ropes, such as synthetic fiber ropes, can experience wear, breakage, and grease loss due to friction, corrosion, and fatigue during long-term use. If not maintained promptly, these issues can lead to breakage risks, safety accidents, or project delays.

[0003] Traditional traction rope maintenance relies on manual operation, which has drawbacks such as low efficiency and unstable maintenance quality, and does not meet the requirements for high efficiency and standardization of traction rope maintenance as power engineering becomes more large-scale and intelligent.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The technical problem to be solved by this utility model is to solve the problem of low maintenance efficiency of traction ropes.

[0006] This utility model solves the above-mentioned technical problems through the following technical means:

[0007] This utility model claims a traction rope maintenance integrated machine, including a workbench. Along the conveying direction, a tension release mechanism, a cleaning mechanism, a fracture detection mechanism, a tensile testing mechanism, an oil immersion mechanism, an oil filtration mechanism, and a feeding mechanism are arranged sequentially around the outer edge of the workbench surface. Among them, the tension release mechanism, the cleaning mechanism, and the fracture detection mechanism are located on one side of the workbench surface, and the oil immersion mechanism, the oil filtration mechanism, and the feeding mechanism are located on the other side of the workbench surface. A tensile testing mechanism is set between the fracture detection mechanism and the oil immersion mechanism, and the tensile testing mechanism is arranged along the length of the workbench.

[0008] This utility model integrates a tension release mechanism, a cleaning mechanism, a fracture detection mechanism, a tensile testing mechanism, an oil immersion mechanism, an oil filtration mechanism, and a material feeding mechanism, all rationally arranged on a workbench. This not only results in a compact overall structure but also solves the problem of low maintenance efficiency for traction ropes, achieving efficient, one-stop traction rope maintenance.

[0009] Preferably, the cleaning mechanism includes a cleaning chamber, a brushing assembly, and a rinsing assembly. The cleaning chamber is arranged along the length of the workbench; the brushing assembly and the rinsing assembly are arranged sequentially inside the cleaning chamber along the conveying direction.

[0010] The brushing and rinsing components are used together and arranged in the order of cleaning to remove impurities, moisture, and grease from the traction rope, thereby improving cleaning efficiency and quality.

[0011] Preferably, the scrubbing assembly includes at least one set of longitudinal wire brushes, at least one set of transverse wire brushes, and a scrubbing motor, which are staggered along the length of the cleaning chamber. The at least one set of transverse wire brushes includes at least two first wire brush bodies, which are symmetrically arranged along the width of the cleaning chamber. The at least one set of longitudinal wire brushes includes at least two second wire brush bodies, which are symmetrically arranged along the width of the cleaning chamber. The second wire brush bodies, the first wire brush bodies, and the scrubbing motor are arranged in a one-to-one correspondence. The scrubbing motor drives the corresponding second wire brush bodies and the first wire brush bodies to rotate. The brush heads of the second wire brush bodies and the first wire brush bodies are located on the conveying path.

[0012] The cleaning unit cleans the traction rope to remove impurities such as oil, mud, and rust from the surface and internal crevices of the traction rope.

[0013] Preferably, the rinsing assembly includes a support, a nozzle, and an air source. The support is installed inside the cleaning chamber. The support has an inverted U-shaped structure with openings on both sides, and the openings face the conveying direction. At least one nozzle is installed on the inner wall of the support. The air outlet of the nozzle is located on the conveying path, and the nozzle is connected to the air source.

[0014] The rinsing unit performs a secondary cleaning and drying of the traction rope, providing a clean foundation for subsequent inspection and maintenance.

[0015] Preferably, the oil immersion mechanism includes an oil immersion tank, a filter tank, at least two layers of filter screens, and a power pump. The workbench is equipped with an oil immersion tank. The bottom of the oil immersion tank slopes downward along one side, and the bottom end is connected to the inlet of the power pump. The outlet of the power pump is connected to the filter tank. At least two layers of filter screens are provided in the filter tank, with the filter holes decreasing in size from top to bottom. The inlet of the power pump is located above the filter screens, and the filter screens are located above the oil outlet of the filter tank. The oil outlet of the filter tank is connected to the oil immersion tank.

[0016] The filter pores gradually decrease in size from top to bottom, achieving step-by-step filtration.

[0017] Preferably, the tensile testing mechanism includes a slide rail, a wire clamp, a base, a tensile sensor, and a second drive assembly. The worktable is provided with a slide rail, which extends along the length of the worktable. The wire clamp is provided on the side of the slide rail away from the tension release mechanism. The slide rail and the base form a slide rail guide fit. The base is provided with a tensile sensor. The second drive assembly is configured to drive the base to move linearly along the slide rail.

[0018] Tensile testing equipment is used to verify the mechanical properties of traction ropes, check whether they meet the rated tensile requirements, and investigate strength reduction problems caused by internal damage.

[0019] Preferably, the fracture detection mechanism includes a detection frame and a camera. The detection frame is set on the workbench, with openings on both sides facing the conveying direction. The camera is set on the detection frame and is positioned directly opposite the conveying path.

[0020] The fracture detection mechanism is used to detect defects such as broken wires, wear, and corrosion on the surface of traction ropes.

[0021] Preferably, the feeding mechanism includes a third drive assembly, a rotary disk, a fourth drive assembly, a feeding frame, and a feeding wheel. The worktable is connected to the rotary disk, the axis of the rotary disk is vertical, the third drive assembly is configured to drive the rotary disk to rotate, the feeding frame is provided on the top surface of the rotary disk, the feeding frame is connected to the feeding wheel, the axis of the feeding wheel is parallel to the wide side of the worktable, and the fourth drive assembly drives the feeding wheel to rotate.

[0022] The tension release mechanism is used to release the twist of the traction rope, eliminate the internal stress generated by long-term use or winding, and avoid process errors or equipment damage caused by rope twisting during subsequent cleaning and testing.

[0023] Preferably, the oil filtration mechanism includes an oil filtration tank and at least two rows of oil filtration rollers. The oil filtration tank is provided on the workbench, and at least two rows of oil filtration rollers are arranged along the length direction inside the oil filtration tank. The roller shafts of the oil filtration rollers are connected to the oil filtration tank.

[0024] The oil filtration system is used to remove excess oil.

[0025] Preferably, the present invention also includes a reversing mechanism, wherein several reversing mechanisms are provided at the conveying path. Attached Figure Description

[0026] Figure 1 This is a top view of the integrated traction rope maintenance machine of this utility model;

[0027] Figure 2 This is a perspective view of the integrated traction rope maintenance machine of this utility model;

[0028] Figure 3 This is a perspective view of the cleaning mechanism of this utility model;

[0029] Figure 4 This is a top view of the three-dimensional model of this utility model;

[0030] Figure 5 This is a perspective view of the oil filtration mechanism of this utility model.

[0031] 1. Workbench;

[0032] 2. Unwinding mechanism; 20. Rotary disc; 21. Wire feeding frame; 22. Wire feeding reel;

[0033] 3. Cleaning mechanism; 30. Cleaning chamber; 3101. Second wire brush body; 3102. Second fixing plate; 3110. First wire brush body; 3111. First fixing plate; 320. Support frame;

[0034] 4. Fracture surface inspection mechanism; 40. Inspection frame;

[0035] 5. Tensile testing mechanism; 50. Slide rail; 51. Wire clamp; 52. Base; 53. Tensile sensor;

[0036] 6. Oil immersion mechanism; 60. Oil immersion tank; 61. Filtration tank; 62. Filter screen;

[0037] 7. Oil filtration mechanism; 70. Oil filter tank; 71. Oil filter rollers;

[0038] 8. Feeding mechanism;

[0039] 90. First reversing mechanism; 901. First reversing frame; 902. First reversing wheel;

[0040] 91. Second reversing mechanism; 92. Third reversing mechanism; 94. Fourth reversing mechanism; 95. Fifth reversing mechanism; 96. Sixth reversing mechanism; 97. Seventh reversing mechanism. Detailed Implementation

[0041] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0042] This utility model claims a traction rope maintenance integrated machine, including a workbench 1, a tension release mechanism 2, a cleaning mechanism 3, a break detection mechanism 4, a tensile testing mechanism 5, an oil immersion mechanism 6, an oil filtering mechanism 7, a feeding mechanism 8, and a reversing mechanism, for conveying traction ropes, and for performing integrated cleaning, testing, oil immersion, and feeding of the traction ropes during conveying.

[0043] Along the conveying direction, the following components are arranged sequentially around the outer edge of the workbench 1: a tension release mechanism 2, a cleaning mechanism 3, a fracture detection mechanism 4, a tensile testing mechanism 5, an oil immersion mechanism 6, an oil filtration mechanism 7, and a feeding mechanism 8. Preferably, the tension release mechanism 2, the cleaning mechanism 3, and the fracture detection mechanism 4 are located on one side of the workbench 1. The oil immersion mechanism 6, the oil filtration mechanism 7, and the feeding mechanism 8 are located on the other side of the workbench 1. The tensile testing mechanism 5 is arranged between the fracture detection mechanism 4 and the oil immersion mechanism 6, and extends along the length of the workbench 1.

[0044] It is worth noting that there are several reversing mechanisms, distributed at various positions along the traction rope conveying path where reversal is required. The reversing mechanism above the release mechanism 2 is defined as the first reversing mechanism 90, and the following will be deduced in turn according to the conveying direction, which will not be elaborated further.

[0045] The tension release mechanism 2 is used to release the twist of the traction rope, eliminate the internal stress generated by long-term use or winding of the traction rope, and avoid process errors or equipment damage caused by rope twisting during subsequent cleaning and inspection. Specifically, the tension release mechanism 2 includes a third drive component, a rotary disk 20, a fourth drive component, a wire feeding frame 21, and a wire feeding wheel 22. The worktable 1 is connected to the rotary disk 20, and the axis of the rotary disk 20 is vertical. The third drive component is configured to drive the rotary disk 20 to generate a rotational motion. The wire feeding frame 21 is set on the top surface of the rotary disk 20, and the wire feeding frame 21 is connected to the wire feeding wheel 22. The axis of the wire feeding wheel 22 is parallel to the wide side of the worktable 1. The fourth drive component drives the wire feeding wheel 22 to generate a rotational motion.

[0046] The third and fourth drive components are preferably motors. In practical applications, the pay-off reel 22 winds up the traction rope. As the four drive components drive the pay-off reel 22 to rotate, the traction rope is unwound. This is a common technique for winding and unwinding the traction rope, and will not be described in detail here.

[0047] Along the conveying direction, a first reversing mechanism 90 is arranged behind the unwinding mechanism 2. The first reversing mechanism 90 includes a first reversing frame 901 and a first reversing wheel 902. The first reversing frame 901 is set on the workbench 1 located behind the wire feeding frame 21. The first reversing frame 901 has an inverted L-shaped frame structure. The first reversing wheel 902 is connected to the bottom of the crossbeam of the first reversing frame 901. The first reversing wheel 902 is located above the wire feeding wheel 22. The traction rope passes through the first reversing wheel 902 after being unwound by the wire feeding wheel 22.

[0048] The operation of the tension release mechanism 2 consists of two steps:

[0049] Step 1: The fourth drive component drives the unwinding wheel 22 to rotate counterclockwise, causing the traction rope to unwind.

[0050] Step two: The third drive component drives the rotating disk 20 to rotate, and the direction of rotation is opposite to the twisting direction of the traction rope. These two steps work together to achieve synchronous release of tension in the traction rope during unwinding. This is a common technique for traction rope winding and unwinding, and will not be elaborated further.

[0051] The cleaning mechanism 3 cleans and dries the released traction rope to remove oil, mud, rust, and other impurities from the surface and internal crevices of the rope, providing a clean foundation for subsequent inspection and maintenance. The cleaning mechanism 3 includes a cleaning chamber 30, a brushing assembly, and a rinsing assembly. The cleaning chamber 30 is arranged along the length of the workbench 1.

[0052] Along the conveying direction, a second reversing mechanism 91 is provided above the front side of the cleaning chamber 30. The second reversing mechanism 91 is preferably a cable guide, used to guide the released traction rope. The cable guide includes a cable guide frame, a cable guide motor, a lead screw, and a cable guide roller. The cable guide frame is connected to the lead screw, one end of which is driven to rotate by the cable guide motor. The lead screw engages with the cable guide roller, allowing the traction rope to pass through it. This achieves both reversal, pulling the traction rope into the cleaning chamber 30, and also allows the cable guide roller to move axially along the lead screw, thus avoiding concentrated distribution of the traction rope. This is existing technology and will not be described further.

[0053] Along the conveying direction, a brushing assembly is arranged at the front of the cleaning chamber 30. Specifically, the brushing assembly includes three sets of longitudinal wire brushes, three sets of transverse wire brushes, and a brushing motor, which are staggered along the length of the cleaning chamber 30. Each set of transverse wire brushes includes two first wire brush bodies 3110, which are symmetrically arranged along the width of the cleaning chamber 30. Each set of longitudinal wire brushes includes two second wire brush bodies 3101, which are symmetrically arranged along the width of the cleaning chamber 30. The second wire brush bodies 3101 and the first wire brush bodies 3110 are arranged in a one-to-one correspondence with the brushing motor. The brushing motor drives the corresponding second wire brush bodies 3101 and first wire brush bodies 3110 to rotate. The brush heads of the second wire brush bodies 3101 and the first wire brush bodies 3110 are located on the conveying path.

[0054] It is worth mentioning that the second wire brush body 3101 and the first wire brush body 3110 are respectively installed on the upper and lower sides and the left and right sides of the inner wall of the cleaning chamber 30. Alternatively, depending on the actual situation, a set of parallel fixing plates can be installed on the inner wall of the cleaning chamber 30. For example, a set of first fixing plates 3111 can be symmetrically installed along the width direction at the bottom of the inner wall of the cleaning chamber 30. The first fixing plates 3111 are connected to the first wire brush body 3110 through the brushing motor. When fixing the second wire brush body 3101, a set of second fixing plates 3102 can be symmetrically arranged along the height direction of the cleaning chamber 30. The second fixing plates 3102 are connected to the second wire brush body 3101 through the brushing motor.

[0055] In fact, the number of longitudinal and transverse wire brushes is not limited to three sets. In actual use, the number can be determined based on the arrangement and the required level of cleanliness. Similarly, the number of second wire brush bodies 3101 in each set of longitudinal wire brushes is not limited to two; it can also be four, arranged in two columns, with two second wire brush bodies 3101 in each column. Likewise, the number of first wire brush bodies 3110 in each set of transverse wire brushes is not limited to two and can be determined based on the specific circumstances.

[0056] The second wire brush body 3101 brush head and the first wire brush body 3110 brush head being located on the conveying path means that the second wire brush body 3101 brush head and the first wire brush body 3110 brush head are opposite each other and the brush heads are in contact with the surface of the traction rope.

[0057] A rinsing assembly is installed at the rear of the cleaning chamber 30. Specifically, the rinsing assembly includes a support 320, a nozzle, and an air source. The support 320 is installed inside the cleaning chamber 30. The support 320 has an inverted U-shaped structure with openings on both sides, and the openings face the conveying direction. At least one nozzle is installed on the inner wall of the support 320. The air outlet of the nozzle is located on the conveying path, and the nozzle is connected to the air source.

[0058] The preferred air source is compressed air, with an air pressure of 5 to 10 bar. The nozzle is preferably connected to the air source via an air pipe. In actual use, it is preferable to install a valve on the air pipe to open and close the air source.

[0059] The nozzle outlet being located on the conveying path means that the nozzle outlet is aligned with the traction rope. The cleaning mechanism 3 is used to clean the traction rope as follows:

[0060] Start the brushing motor to drive the first wire brush body 3110 and the second wire brush body 3101 to rotate and brush the surface of the traction rope.

[0061] Turn on the air source, and the gas will be sprayed out of the nozzle. The airflow impact force will clean the gaps that the second and first wire brushes cannot reach, such as the gaps between the strands of the traction rope, and at the same time dry the residual moisture or solvent on the surface.

[0062] It is worth mentioning that a first cavity is preferably provided on one side of the bottom of the cleaning chamber 30. A first square groove is opened on the inner wall of the first cavity to connect to the cleaning chamber 30. A first drawer is provided in the first cavity. A cleaning filter is provided in the first drawer. The oil, water and impurities generated during cleaning enter the first drawer through the first square groove. The oil, water and impurities are removed by pulling out the first drawer.

[0063] After cleaning, the traction rope enters the fracture detection mechanism 4. The fracture detection mechanism 4 is used to detect defects such as broken wires, wear, and corrosion on the surface of the traction rope. The fracture detection mechanism 4 includes a detection frame 40 and a camera. The detection frame 40 is set on the workbench 1. The detection frame 40 has openings on both sides, and the openings face the conveying direction. The camera is set on the detection frame 40 and is directly facing the conveying path.

[0064] The camera is preferably a high-definition industrial camera. The camera being positioned directly opposite the conveyor path means that it surrounds the rope at fixed intervals, capturing 360° dynamic images of the moving traction rope. The camera frame rate is matched to the traction rope's travel speed, such as 10 frames per second, to ensure no blind spots.

[0065] Along the conveying direction, three third reversing mechanisms 92 are set between the fracture detection mechanism 4 and the tensile testing mechanism 5, so that the traction rope after testing is led out from the fracture detection mechanism 4 and reversed through multiple third reversing mechanisms 92, so that the traction rope enters the tensile testing mechanism 5.

[0066] The tensile testing mechanism 5 is used to verify the mechanical properties of the traction rope, check whether it meets the rated tensile force requirements, and investigate strength reduction problems caused by internal damage. Specifically, the tensile testing mechanism 5 includes a slide rail 50, a cable clamp 51, a base 52, a tensile sensor 53, and a second drive assembly. The workbench 1 is equipped with the slide rail 50, which extends along the length of the workbench 1. The cable clamp 51 is located on the side of the slide rail 50 away from the tension release mechanism 2. The slide rail 50 and the base 52 form a guide fit. The tensile sensor 53 is located on the base 52. The second drive assembly is configured to drive the base 52 to produce a linear movement along the slide rail 50. The second drive assembly is preferably a cylinder or a servo motor. The servo motor drives the tensile sensor 53 to apply an axial load, with the load range covering 0 to 1.2 times the rated tensile force. For example, if the designed tensile force is 50kN, the upper limit of the test is 60kN. When the tensile sensor provides real-time feedback on the load and displacement curve, if the traction rope shows abnormal elongation or a sudden drop in load during the test, it is judged as unqualified.

[0067] The tensile testing mechanism 5 is used to test the mechanical properties of the traction rope. The process is as follows: Along the conveying direction, the traction rope is led out by the third reversing mechanism 92, passes through the wire clamp 51, hooks with the tensile sensor 53, and then exits from the wire clamp 51. At this time, the second drive assembly is activated, causing the base 52 to slide on the slide rail 50. Due to the fixing effect of one end of the wire clamp 51, the tensile sensor 53 pulls the traction rope, thereby testing the mechanical properties of the traction rope. This ensures that the mechanical properties of the traction rope meet the standards after maintenance, avoiding construction safety accidents caused by hidden damage.

[0068] Along the conveying direction, three fourth reversing mechanisms 94 are set between the tensile testing mechanism 5 and the oil immersion mechanism 6 to lead the tested traction rope out from the wire clamp 51 and into the oil immersion mechanism 6.

[0069] The oil immersion mechanism 6 is used to immerse the traction rope in oil, lubricate and maintain the traction rope after cleaning and inspection, restore its anti-rust and anti-friction properties, and realize the recycling of maintenance grease. Specifically, the oil immersion mechanism 6 includes an oil immersion tank 60, a filter tank 61, three layers of filter screens 62, and a power pump. The oil immersion tank 60 is set on the workbench 1. Along the conveying direction, the bottom of the oil immersion tank 60 is inclined downward on one side, and the bottom is connected to the inlet of the power pump. The outlet of the power pump is connected to the filter tank 61. Three layers of filter screens 62 are set in the filter tank 61. The filter screens 62 have progressively smaller filter holes from top to bottom. The inlet of the power pump is located above the filter screens 62. The filter screens 62 are located above the oil outlet of the filter tank 61. The oil outlet of the filter tank 61 is connected to the oil immersion tank 60.

[0070] The bottommost point connected to the power pump inlet means that the bottom of the oil immersion tank 60 is inclined downward toward the release mechanism 2. At this time, the power pump is connected at the lowest point of the bottom of the oil immersion tank 60.

[0071] In practical use, the filter screen 62 is not limited to three layers. It can be determined by comprehensively considering the amount of impurities to be filtered and the depth of the oil immersion tank 60. However, it is necessary to ensure that the filter holes of the filter screen 62 gradually decrease from top to bottom to achieve step-by-step filtration. In order to ensure the quality of oil immersion, several fifth reversing mechanisms 95 are set in the oil immersion tank 60. The fifth reversing mechanisms 95 are arranged along the length of the oil immersion tank 60.

[0072] It is worth noting that the third reversing mechanism 92, the fourth reversing mechanism 94, and the fifth reversing mechanism 95 are all reversing wheels.

[0073] The oil immersion mechanism 6 performs the oil immersion process as follows:

[0074] The traction rope passes sequentially through the fifth reversing mechanism 95, allowing the oil to fully immerse the traction rope. Preferably, the traction rope passes through the immersion tank 60 at a constant speed, such as 0.5 m / min. The immersion tank 60 is filled with a special lubricating grease, such as wire rope oil. The grease temperature is maintained at 40-60℃ by a temperature control system, thereby reducing viscosity and improving permeability. The immersion time can be controlled by adjusting the traction rope's travel speed to ensure the grease fully penetrates the rope core. Compared to traditional manual oiling, this immersion process can increase the grease penetration depth by 2-3 times, reduce the amount used by 30%, and significantly improve uniformity.

[0075] Impurities in the traction rope sink with the oil and are drawn into the filter tank 61 by a power pump after passing through the bottom of the oil immersion tank 60. The impurities are filtered through the filter screen 62 in stages, and the filtered oil flows back to the oil immersion tank 60. The oil recovery rate can reach more than 90%, which reduces the cost of consumables and reduces environmental pollution.

[0076] A sixth reversing mechanism 96 is also provided between the oil immersion mechanism 6 and the oil filtration mechanism 7. The traction rope after oil immersion is introduced into the oil filtration mechanism 7 through the sixth reversing mechanism 96. The oil filtration mechanism 7 is used to remove excess oil. Specifically, the oil filtration mechanism 7 includes an oil filter tank 70 and eight rows of oil filter rollers 71. The workbench 1 is provided with an oil filter tank 70. Eight rows of oil filter rollers 71 are arranged along the length direction in the oil filter tank 70. The rollers of the oil filter rollers 71 are rotatably connected to the oil filter tank 70.

[0077] It is worth mentioning that a second cavity is preferably provided on one side of the bottom of the oil filter tank 70. A second square groove is opened on the inner wall of the second cavity to connect to the oil filter tank 70. A second drawer is provided in the second cavity. An oil filter screen is provided in the second drawer. The oil, water and impurities formed during cleaning enter the second drawer through the second square groove. The oil, water and impurities are removed by pulling out the second drawer.

[0078] The sixth reversing mechanism 96 is preferably a reversing wheel. The number of oil filter rollers 71 is not limited to eight rows, but is determined comprehensively based on the length of the oil filter tank 70 and the amount of oil to be removed. In actual use, the traction rope passes through the oil filter rollers 71 in an S-shape, and the oil is removed by friction with the oil filter rollers 71 through the traction rope.

[0079] A seventh reversing mechanism 97 is also provided between the oil immersion mechanism 6 and the unloading mechanism 8. The first reversing mechanism 90 is preferably a wire guide, which will not be described in detail. The unloading mechanism 8 is preferably a winding machine. The traction rope after oil filtration is led out by the seventh reversing mechanism 97 and the wire guide evenly arranges the traction rope into a regular coil shape to avoid stacking chaos or local compression deformation. Finally, it is wound up by the unloading mechanism 8. The unloading mechanism 8 is preferably a winding drum driven by a variable frequency motor. The drum speed is synchronized with the traction rope travel speed to ensure constant winding tension. For example, the tension is set to 500~1000N, which is the existing technology and will not be described in detail.

[0080] After winding is completed, a label is affixed to the outside of the winding drum shaft, indicating the maintenance date, test results, and next maintenance cycle, which facilitates warehouse management and traceability.

[0081] It is worth noting that the reversing mechanism includes, but is not limited to, the positions mentioned above. The corresponding reversing mechanism can be added at the corresponding positions according to the actual direction of the traction rope to enable the traction rope to move along the path without obstacles.

[0082] The integrated maintenance machine for traction ropes achieves the following integrated maintenance process:

[0083] S1. The traction rope is released and fed through the release mechanism 2;

[0084] S2. The released traction rope enters the cleaning mechanism 3 and passes through the brushing component for brushing and the rinsing component for rinsing in sequence.

[0085] S3. The cleaned traction rope enters the breakage detection mechanism 4, and the surface broken wires and wear problems are detected by the camera.

[0086] S4. After the breakage test, the traction rope enters the tensile testing mechanism 5, and the two ends are fixed by the wire clamp 51. The tensile sensor 53 pulls the traction rope to perform a tensile testing test.

[0087] S4. After the tensile test, the traction rope is immersed in the oil immersion mechanism 6 for immersion in oil, then filtered by the oil filtration mechanism 7, and finally wound up by the unloading mechanism 8, realizing integrated maintenance of the traction rope. The overall structure is compact and the layout is reasonable, realizing efficient and one-stop traction rope maintenance.

[0088] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A traction rope maintenance all-in-one machine, characterized in that, The workbench (1) includes a tension release mechanism (2), a cleaning mechanism (3), a fracture detection mechanism (4), a tensile testing mechanism (5), an oil immersion mechanism (6), an oil filtration mechanism (7), and a feeding mechanism (8) arranged sequentially around the outer edge of the workbench (1) along the conveying direction. Among them, the tension release mechanism (2), the cleaning mechanism (3), and the fracture detection mechanism (4) are placed on one side of the workbench (1), and the oil immersion mechanism (6), the oil filtration mechanism (7), and the feeding mechanism (8) are placed on the other side of the workbench (1). The tensile testing mechanism (5) is set between the fracture detection mechanism (4) and the oil immersion mechanism (6), and the tensile testing mechanism (5) is arranged along the length of the workbench (1).

2. The integrated machine for maintaining a traction rope according to claim 1, characterized in that, The cleaning mechanism (3) includes a cleaning chamber (30), a brushing component and a rinsing component. The cleaning chamber (30) is arranged along the length of the workbench (1). Along the conveying direction, the brushing component and the rinsing component are arranged in sequence inside the cleaning chamber (30).

3. The integrated machine for maintaining a traction rope according to claim 2, characterized in that, The brushing assembly includes at least one set of longitudinal wire brushes, at least one set of transverse wire brushes, and a brushing motor, which are staggered along the length of the cleaning chamber (30). The at least one set of transverse wire brushes includes at least two first wire brush bodies (3110), which are symmetrically arranged along the width of the cleaning chamber (30). The at least one set of longitudinal wire brushes includes at least two second wire brush bodies (3101), which are symmetrically arranged along the width of the cleaning chamber (30). The second wire brush bodies (3101), the first wire brush bodies (3110), and the brushing motor are arranged in a one-to-one correspondence. The brushing motor drives the corresponding second wire brush bodies (3101) and first wire brush bodies (3110) to rotate. The brush heads of the second wire brush bodies (3101) and the first wire brush bodies (3110) are located on the conveying path.

4. The rope maintenance all-in-one machine according to claim 2, characterized in that, The rinsing assembly includes a bracket (320), a nozzle, and an air source. The bracket (320) is installed inside the cleaning chamber (30). The bracket (320) has an inverted U-shaped structure with openings on both sides, and the openings face the conveying direction. At least one nozzle is installed on the inner wall of the bracket (320). The air outlet of the nozzle is located on the conveying path, and the nozzle is connected to the air source.

5. The integrated rope maintenance machine of claim 1, wherein, The oil immersion mechanism (6) includes an oil immersion tank (60), a filter tank (61), at least two layers of filter screens (62) and a power pump. The workbench (1) is equipped with an oil immersion tank (60). The bottom of the oil immersion tank (60) is inclined downward along one side, and the bottom is connected to the inlet of the power pump. The outlet of the power pump is connected to the filter tank (61). At least two layers of filter screens (62) are provided in the filter tank (61) with the filter holes decreasing in size from top to bottom. The inlet of the power pump is located above the filter screens (62). The filter screens (62) are located above the oil outlet of the filter tank (61). The oil outlet of the filter tank (61) is connected to the oil immersion tank (60).

6. The rope maintenance all-in-one machine according to claim 1, characterized in that, The tensile testing mechanism (5) includes a slide rail (50), a wire clamp (51), a base (52), a tensile sensor (53), and a second drive assembly. The worktable (1) is provided with a slide rail (50), which is arranged along the length of the worktable (1). The wire clamp (51) is provided on the side of the slide rail (50) away from the tension release mechanism (2). The slide rail (50) and the base (52) form a guide fit for the slide rail (50). The base (52) is provided with a tensile sensor (53). The second drive assembly is configured to drive the base (52) to move linearly along the slide rail (50).

7. The rope maintenance all-in-one machine according to claim 1, characterized in that, The fracture detection mechanism (4) includes a detection frame (40) and a camera. The detection frame (40) is set on the workbench (1). The detection frame (40) has open sides and faces the conveying direction. The camera is set on the detection frame (40) and is directly facing the conveying path.

8. The integrated rope maintenance machine of claim 1, wherein, The feeding mechanism (2) includes a third drive assembly, a rotary disk (20), a fourth drive assembly, a feeding frame (21), and a feeding wheel (22). The worktable (1) is connected to the rotary disk (20), and the axis of the rotary disk (20) is vertical. The third drive assembly is configured to drive the rotary disk (20) to generate a rotational action. The feeding frame (21) is provided on the top surface of the rotary disk (20). The feeding frame (21) is connected to the feeding wheel (22), and the axis of the feeding wheel (22) is parallel to the wide side of the worktable (1). The fourth drive assembly drives the feeding wheel (22) to generate a rotational action.

9. The rope maintenance all-in-one machine according to claim 1, characterized in that, The oil filtration mechanism (7) includes an oil filtration tank (70) and at least two rows of oil filtration rollers (71). The workbench (1) is equipped with an oil filtration tank (70). At least two rows of oil filtration rollers (71) are arranged along the length direction inside the oil filtration tank (70). The rollers of the oil filtration rollers (71) are connected to the oil filtration tank (70).

10. The rope maintenance all-in-one machine according to claim 1, characterized in that, It also includes a reversing mechanism, with several reversing mechanisms installed along the conveying path.

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