A silica gel electric wire winding tension adjusting device
By designing a synergistic effect between the tensioning mechanism, cleaning components, and winding mechanism, the problem of insufficient tension adjustment during the winding process of wires and cables is solved, achieving stable winding and surface cleaning of wires, thereby improving product quality and service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN SUNTRACK WIRE
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-04
AI Technical Summary
In the current wire and cable manufacturing process, a single winding roller is used for winding. Insufficient tension adjustment leads to loose wires and cables, affecting their appearance and quality, and shortening their service life.
The silicone wire winding device includes a tensioning mechanism, a cleaning component, and a winding mechanism. The tensioning mechanism adjusts the tension, the cleaning component cleans the wire surface, the winding mechanism ensures that the wire is wound evenly, and the wire sheath is protected by a threading ring and a silicone-based lubricating coating.
It effectively solves the problems of loose wires and cables and affects their quality, improves the winding quality and service life, ensures that the wire sheath is not damaged, and meets actual use needs.
Smart Images

Figure CN224590430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire winding technology, specifically a silicone wire winding tension adjustment device. Background Technology
[0002] Wires and cables are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. In a broad sense, wires and cables are also simply referred to as cables. In a narrow sense, cables refer to insulated cables, which can be defined as: an assembly consisting of one or more insulated conductors, and their respective possible coverings, overall protective layers and outer sheaths. Cables may also have additional uninsulated conductors.
[0003] In the current wire and cable manufacturing process, a single winding roller is used for winding, which cannot effectively adjust the tension. This easily leads to loose wires and cables, resulting in an unsightly appearance after production, affecting the quality and service life of the cables, failing to meet current usage requirements, and is not conducive to use. It needs to be improved. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a silicone wire winding tension adjustment device. This technical solution solves the problem mentioned in the background art that in the existing wire and cable processing and production process, the tension cannot be effectively adjusted by using a single winding roller. This easily leads to loose wires and cables, resulting in an unsightly appearance after production, affecting the quality and service life of the cables, failing to meet current usage requirements, and is not conducive to use, thus requiring improvement.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A silicone wire winding tension adjustment device includes a base, and a tensioning mechanism, a cleaning component and a winding mechanism are arranged sequentially from front to back on the top of the base. The tensioning mechanism includes a U-shaped plate fixedly connected to the top of the base. Two vertical plates of the U-shaped plate are rotatably connected to rotating rods on opposite sides via a first rotating shaft. The two rotating rods are symmetrically arranged. A first drive unit connected to the first rotating shaft on the outer side of the right vertical plate of the U-shaped plate is provided. A rectangular frame is fixedly connected to the middle of the opposite sides of the two rotating rods. The rectangular frame is perpendicular to the rotating rods. A reciprocating screw is rotatably connected near the top of the rectangular frame. A first motor is fixedly connected to the outer side of the rectangular frame. The output end of the first motor is fixedly connected to one end of the reciprocating screw. A first guide rod parallel to the reciprocating screw is rotatably connected near the bottom of the rectangular frame. A movable frame is threaded onto the reciprocating screw. The lower end of the movable frame is slidably connected to the first guide rod via a first linear bearing. A threaded ring is rotatably connected to the middle of the movable frame. Tensioning rollers are rotatably connected to both ends of the two rotating rods.
[0006] Preferably, the right vertical plate of the U-shaped plate has an arc-shaped limiting groove coaxial with the first rotating shaft, and the right side of the rotating rod located on the right side is fixedly connected to a limiting rod located in the arc-shaped limiting groove.
[0007] Preferably, the winding mechanism includes a fixed vertical plate fixedly connected to the top of the base near the left edge. A movable groove is vertically formed at the top of the base near the right edge. A threaded rod is rotatably connected between the left and right inner walls of the movable groove. Two second guide rods parallel to the threaded rod are fixedly connected between the left and right inner walls of the movable groove. A second drive unit connected to the right end of the threaded rod is provided on the right side of the base. A movable vertical plate is threadedly connected to the threaded rod. The movable vertical plate is slidably connected to the two second guide rods. A first rectangular connector is rotatably connected to the right side of the fixed vertical plate via a second rotating shaft. A second rectangular connector is rotatably connected to the left side of the movable vertical plate via a third rotating shaft. The first and second rectangular connectors are symmetrically arranged. A second motor is fixedly connected to the right side of the movable vertical plate. The second motor is rotatably connected to the third rotating shaft. A winding drum is provided between the fixed vertical plate and the movable vertical plate. A first rectangular insertion slot adapted to the first rectangular connector is formed at the center of the left side of the winding drum. A second rectangular insertion slot adapted to the second rectangular connector is formed at the center of the right side of the winding drum.
[0008] Preferably, the second drive unit includes a third motor fixedly connected to the right side of the base, the right end of the threaded rod extends to the outside of the base and is fixedly connected to a worm gear, and the output end of the third motor is fixedly connected to a worm gear meshing with the worm gear, the lead angle of the worm gear being 3°-5°.
[0009] Preferably, the cleaning assembly includes two uprights fixedly connected to the top of the base and symmetrically distributed from left to right. Two horizontal bars are fixedly connected between the two uprights and spaced vertically. Sliding sleeves are slidably connected to the two horizontal bars via second linear bearings. Two vertical bars are fixedly connected between the two sliding sleeves and spaced horizontally. A mounting frame is slidably connected to the two vertical bars. The mounting frame is slidably connected to the two vertical bars via a third linear bearing. Two nano-sponges are arranged vertically in the middle of the mounting frame, with their opposite sides adhering to each other.
[0010] Preferably, the first drive unit includes a fourth motor fixedly connected to the right side of the right vertical plate of the U-shaped plate, the right end of the first rotating shaft located on the right side extends to the outside of the right vertical plate of the U-shaped plate and is fixedly connected to a large gear, and the output end of the fourth motor is fixedly connected to a small gear that meshes with the large gear.
[0011] Preferably, both ends of the inner ring of the threading ring are rounded, and the inner ring of the threading ring is uniformly covered with a silicon-based lubricating coating, which covers the entire surface of the inner ring.
[0012] Compared with the prior art, this utility model provides a silicone wire winding tension adjustment device, which has the following beneficial effects: 1. This utility model effectively solves the problems of looseness, unsightly appearance, and quality issues caused by insufficient tension adjustment during the winding of existing wires and cables by setting up a tensioning mechanism, a cleaning component, and a winding mechanism in synergy. The tensioning mechanism can flexibly adjust the winding tension of silicone wires, avoiding damage to the wires due to improper tension, improving winding quality and product lifespan. The cleaning component can also clean the surface of the wires, further ensuring the quality of the product after winding and meeting actual use needs.
[0013] 2. Compared to the existing single winding roller winding method, this device drives the rotating rod and tension roller to rotate through the first drive unit, adjusts the tension, and achieves stable wire guidance with the wire guide driven by the reciprocating screw. The rounded corner treatment and silicone-based lubricating coating of the wire guide reduce wear on the silicone wire sheath. The double-sided plug-in design of the winding mechanism ensures that the winding drum is installed firmly and the winding is smooth. The overall structure improves the stability and reliability of the winding process and solves many drawbacks of traditional winding methods. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the tensioning mechanism in this utility model; Figure 3 This is a schematic diagram of the structure of the first rectangular connector in this utility model; Figure 4 In this utility model Figure 3 A magnified structural diagram at point A; Figure 5 This is a schematic diagram of the structure of the second rectangular connector in this utility model; Figure 6 This is a schematic diagram of the cleaning component in this utility model.
[0015] The diagram is labeled as follows: 1. Base; 2. Winding mechanism; 201. Fixed vertical plate; 202. Movable slot; 203. Threaded rod; 204. Second guide rod; 205. Second drive unit; 2051. Third motor; 2052. Worm gear; 2053. Worm; 206. Movable vertical plate; 207. First rectangular connector; 208. Second rectangular connector; 209. Second motor; 210. Winding drum; 211. First rectangular connector slot; 212. Second rectangular connector slot. 3. Cleaning components; 301. Upright pole; 302. Horizontal bar; 303. Sliding sleeve; 304. Vertical bar; 305. Mounting frame; 306. Nano sponge; 4. U-shaped plate; 5. Rotating rod; 6. First drive unit; 601. Large gear; 602. Fourth motor; 603. Small gear; 7. Rectangular frame; 8. Reciprocating lead screw; 9. First motor; 10. First guide rod; 11. Moving frame; 12. Threading ring; 13. Tensioning roller; 14. Arc-shaped limiting groove; 15. Limiting rod. Detailed Implementation
[0016] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. Example 1
[0017] Please refer to Figures 1 to 6As shown, a silicone wire winding tension adjustment device includes a base (1). From front to back, a tensioning mechanism, a cleaning component (3), and a winding mechanism (2) are arranged sequentially on the top of the base (1). The tensioning mechanism includes a U-shaped plate (4) fixedly connected to the top of the base (1). The two vertical plates of the U-shaped plate (4) are rotatably connected to rotating rods (5) on opposite sides via a first rotating shaft. The two rotating rods (5) are symmetrically arranged. A first driving unit (6) connected to the first rotating shaft on the right vertical plate of the U-shaped plate (4) is arranged on the outside of the right vertical plate. A rectangular frame (7) is fixedly connected to the middle of the opposite sides of the two rotating rods (5). The rectangular frame (7) is perpendicular to the rotating rods (5). A reciprocating screw (8) is rotatably connected to the inside of the rectangular frame (7) near the top. A first electric... The output end of the first motor (9) is fixedly connected to one end of the reciprocating screw (8). The first guide rod (10) parallel to the reciprocating screw (8) is rotatably connected to the bottom of the rectangular frame (7). The reciprocating screw (8) is threadedly connected to a movable frame (11). The lower end of the movable frame (11) is slidably connected to the first guide rod (10) through the first linear bearing. The middle part of the movable frame (11) is rotatably connected to a threading ring (12). The front and rear ends of the two rotating rods (5) are rotatably connected to a tensioning roller (13).
[0018] Those skilled in the art will understand that the silicone wire first passes under the front tension roller (13), then through the threading ring (12) in the middle of the moving frame (11), and finally passes through the top of the rear tension roller (13). The first drive unit (6) drives the first rotating shaft to rotate, causing the two rotating rods (5) to move synchronously: when the first rotating shaft rotates counterclockwise, the front tension roller (13) presses down on the silicone wire, and the rear tension roller (13) lifts up the silicone wire, adjusting the tension by changing the tension arc of the wire; at the same time, the first motor (9) drives the reciprocating screw (8) to rotate, causing the moving frame (11) to move horizontally back and forth along the first guide rod (10), and the threading ring (12) moves synchronously with the moving frame (11), guiding the wire to swing back and forth in the horizontal direction, ensuring that the wire is more evenly distributed when wound on the winding drum (210) of the winding mechanism (2).
[0019] The front and rear tension rollers (13) move in opposite directions through the linkage of the rotating rod (5), and the tension adjustment is precise and controllable. The reciprocating screw (8) and the first guide rod (10) work together to drive the wire threading ring (12) to move horizontally back and forth, which effectively avoids the wire from being wrapped and overlapping or unevenly tightened on the winding drum (210), improves the neatness of winding, and reduces the damage to the wire sheath caused by local accumulation. Example 2
[0020] Furthermore, an arc-shaped limiting groove (14) coaxial with the first rotating shaft is provided on the right vertical plate of the U-shaped plate (4), and a limiting rod (15) located in the arc-shaped limiting groove (14) is fixedly connected to the right side of the rotating rod (5) located on the right side.
[0021] Those skilled in the art will understand that when the first drive unit (6) drives the rotating rod (5) to rotate counterclockwise, the limiting rod (15) on the right rotating rod (5) slides along the arc-shaped limiting groove (14) on the right vertical plate of the U-shaped plate (4). The arc range of the arc-shaped limiting groove (14) limits the maximum rotation angle of the rotating rod (5) to prevent it from rotating too much, causing the front tension roller (13) to press down too much or the rear tension roller (13) to rise too high, thereby avoiding the tension of the wire from exceeding the tolerance range.
[0022] The mechanical limit structure sets a safety threshold for tension adjustment, preventing excessive adjustment from causing the silicone wire to stretch, deform, tear, or break, thus improving the safety and stability of the device operation and ensuring that the physical properties of the wire are not affected. Example 3
[0023] Furthermore, the winding mechanism (2) includes a fixed vertical plate (201) fixedly connected to the top of the base (1) near the left edge. A movable groove (202) is vertically opened at the top of the base (1) near the right edge. A threaded rod (203) is rotatably connected between the left and right inner walls of the movable groove (202). Two second guide rods (204) parallel to the threaded rod (203) are fixedly connected between the left and right inner walls of the movable groove (202). A second drive unit (205) connected to the right end of the threaded rod (203) is provided on the right side of the base (1). A movable vertical plate (206) is threadedly connected to the threaded rod (203). The movable vertical plate (206) is slidably connected to the two second guide rods (204). The right side of the fixed vertical plate (201) is connected to the second guide rod. A first rectangular connector (207) is rotatably connected to the shaft. A second rectangular connector (208) is rotatably connected to the left side of the movable vertical plate (206) via a third rotating shaft. The first rectangular connector (207) and the second rectangular connector (208) are symmetrically arranged. A second motor (209) is fixedly connected to the right side of the movable vertical plate (206). The second motor (209) is rotatably connected to the third rotating shaft. A winding drum (210) is provided between the fixed vertical plate (201) and the movable vertical plate (206). A first rectangular insertion slot (211) that matches the first rectangular connector (207) is opened at the center of the left side of the winding drum (210). A second rectangular insertion slot (212) that matches the second rectangular connector (208) is opened at the center of the right side of the winding drum (210).
[0024] Those skilled in the art will understand that the first rectangular insertion slot (211) on the left side of the spool (210) is connected to the first rectangular insertion connector (207) on the fixed vertical plate (201), and the second rectangular insertion slot (212) on the right side is connected to the second rectangular insertion connector (208) on the movable vertical plate (206); the second motor (209) drives the third rotating shaft to rotate, and drives the spool (210) to rotate through the second rectangular insertion connector (208), so as to wind up the silicone wire that has been adjusted by the tensioning mechanism and guided by the threading ring (12); the second drive unit (205) drives the threaded rod (203) to rotate, so that the movable vertical plate (206) moves horizontally along the two second guide rods (204), so as to realize the loading, unloading and fixing of the spool (210) and ensure that the spool (210) rotates stably during the winding process.
[0025] The double-sided rectangular plug structure ensures a stable connection between the reel (210) and the power source, avoiding fluctuations in wire tension caused by slippage during winding; the adjustable design of the movable vertical plate (206) adapts to reels (210) of different lengths, improving the versatility of the device; the double second guide rods (204) ensure that the movable vertical plate (206) moves smoothly, preventing wire entanglement and deviation caused by tilting of the reel (210). Example 4
[0026] Furthermore, the second drive unit (205) includes a third motor (2051) fixedly connected to the right side of the base (1), the right end of the threaded rod (203) extends to the outside of the base (1) and is fixedly connected to a worm gear (2052), and the output end of the third motor (2051) is fixedly connected to a worm (2053) that meshes with the worm gear (2052), and the lead angle of the worm (2053) is 3°-5°.
[0027] As will be understood by those skilled in the art, the third motor (2051) drives the worm (2053) to rotate, and the worm (2053) meshes with the worm wheel (2052) at the right end of the threaded rod (203), transmitting the rotational motion to the threaded rod (203), causing the movable vertical plate (206) to move along the two second guide rods (204), thereby enabling the installation, fixing, or disassembly and replacement of the winding drum (210); the lead angle of the worm (2053) is 3°-5°, giving it a self-locking function, ensuring that the movable vertical plate (206) is fixed in position during winding, and preventing the winding drum (210) from axially loosening.
[0028] The worm gear (2052) and worm (2053) transmission have the function of speed reduction and torque increase, making the movable vertical plate (206) move smoothly and effortlessly, and making it easy for operators to quickly change the winding drum (210); the self-locking function prevents the winding drum (210) from being displaced due to vibration or external force during winding, ensuring the axial stability of the wire winding and indirectly improving the winding uniformity. Example 5
[0029] Furthermore, the cleaning component (3) includes two uprights (301) fixedly connected to the top of the base (1) and symmetrically distributed from left to right. Two horizontal bars (302) are fixedly connected between the two uprights (301) and spaced vertically. Sliding sleeves (303) are slidably connected to the two horizontal bars (302) through a second linear bearing. Two vertical bars (304) are fixedly connected between the two sliding sleeves (303) and spaced horizontally. A mounting frame (305) is slidably connected to the two vertical bars (304). The mounting frame (305) is slidably connected to the two vertical bars (304) through a third linear bearing. Two nano sponges (306) are arranged vertically in the middle of the mounting frame (305), and the opposite sides of the two nano sponges (306) are attached to each other.
[0030] Those skilled in the art will understand that when the silicone wire, after being adjusted by the tensioning mechanism and guided by the wire guide ring (12), passes through the cleaning assembly (3), it needs to pass between the two nano sponges (306) that are attached vertically inside the mounting frame (305). The nano sponges (306) adhere tightly to the surface of the wire through their own elasticity, removing dust, oil and other impurities attached during the production process. The sliding sleeve (303) slides along the crossbar (302), and the mounting frame (305) slides along the two vertical bars (304) through the third linear bearing, so that the mounting frame (305) can move flexibly with the position of the wire, ensuring that the nano sponges (306) are always attached to the surface of the wire.
[0031] The nano sponge (306) is soft and has strong adsorption, which can effectively clean the surface of the wire without scratching the silicone sheath; the flexible moving structure of the mounting frame (305) adapts to the position changes of the wire, ensuring thorough cleaning and avoiding the squeezing damage to the sheath caused by impurities during the winding process, thus improving product quality. Example 6
[0032] Furthermore, the first drive unit (6) includes a fourth motor (602) fixedly connected to the right side of the vertical plate on the right side of the U-shaped plate (4), the right end of the first rotating shaft on the right side extends to the outside of the vertical plate on the right side of the U-shaped plate (4) and is fixedly connected to a large gear (601), and the output end of the fourth motor (602) is fixedly connected to a small gear (603) that meshes with the large gear (601).
[0033] As can be understood by those skilled in the art, after the fourth motor (602) is started, the output end drives the small gear (603) to rotate. The small gear (603) meshes with the large gear (601) on the first rotating shaft on the right side, and transmits power to the first rotating shaft, driving the rotating rod (5) to rotate counterclockwise, thereby realizing the tension adjustment action of pressing down the front tension roller (13) and lifting up the rear tension roller (13). The rotation angle of the rotating rod (5) is controlled by the precise ratio of the gear transmission.
[0034] The high precision of gear meshing transmission ensures accurate and controllable angle adjustment of the rotating rod (5), achieving fine tension adjustment; the small gear (603) drives the deceleration structure of the large gear (601) to increase the output torque, ensuring that the tension roller (13) can stably overcome the tension of the wire, avoiding adjustment lag or slippage, and ensuring the timeliness and stability of tension adjustment. Example 7
[0035] Furthermore, both ends of the inner ring of the threading ring (12) are rounded, and the inner ring of the threading ring (12) is uniformly covered with a silicon-based lubricating coating, which covers the entire surface of the inner ring.
[0036] Those skilled in the art will understand that when the silicone wire passes through the threading ring (12), the rounded corners at both ends of the inner ring prevent the sharp edges from scratching the wire sheath. The uniformly covered silicone-based lubricating coating on the inner ring reduces the frictional resistance between the wire and the threading ring (12). When the threading ring (12) moves back and forth with the moving frame (11) to guide the wire, it reduces the relative wear between the two. At the same time, the silicone-based coating has good compatibility with silicone material and will not cause chemical reaction leading to sheath aging.
[0037] The rounded corner treatment and the dual protection of the silicon-based lubricating coating minimize the wear rate of the wire sheath during the threading and guiding process, reducing the risk of sheath damage; the lubricating coating has strong stability, and together with the reciprocating movement of the threading ring (12), it ensures that the wire is always gently protected during the uniform winding process, extending the service life of the wire.
[0038] The working principle and usage process of this device are as follows: The silicone wire is passed sequentially through the front tensioning roller (13) at the front end of the two rotating rods (5) in the tensioning mechanism, through the threading ring (12) in the middle of the moving frame (11), and through the top of the rear tensioning roller (13) at the rear end of the two rotating rods (5). Then it is passed through the two nano sponges (306) that are attached to each other in the mounting frame (305) in the cleaning assembly (3), and finally fixed on the winding drum (210). The second drive unit (205) is started, and the third motor (2051) drives the worm gear (2053) to rotate, which drives the worm wheel (2052) to rotate. The threaded rod (203) rotates, causing the movable vertical plate (206) to move along the two second guide rods (204) towards the fixed vertical plate (201) until the first rectangular connector (207) on the fixed vertical plate (201) is inserted into the first rectangular insertion slot (211) on the left side of the winding drum (210), and the second rectangular connector (208) on the movable vertical plate (206) is inserted into the second rectangular insertion slot (212) on the right side of the winding drum (210), thus completing the fixing of the winding drum (210); the second motor (209) is started to drive the winding drum (210) to rotate and begin winding, while the first motor is started. Drive unit (6), fourth motor (602) drives first rotating shaft to rotate counterclockwise through the meshing of small gear (603) and large gear (601), rotating rod (5) rotates synchronously, front tension roller (13) presses down on wire and rear tension roller (13) pushes up on wire to adjust tension, at this time the limiting rod (15) on right rotating rod (5) slides along arc limiting groove (14) of U-shaped plate (4) to limit rotation angle; start first motor (9) to drive reciprocating screw (8) to rotate, so that moving frame (11) moves horizontally back and forth along first guide rod (10), threading ring ( 12) Move synchronously with the moving frame (11) to guide the wire to swing back and forth in the horizontal direction, ensuring that it is evenly wound on the winding drum (210); during the winding process, the sliding sleeve (303) of the cleaning component (3) slides along the crossbar (302), and the mounting frame (305) slides along the two vertical bars (304) through the third linear bearing, so that the mounting frame (305) moves flexibly with the position of the wire, ensuring that the nano sponge (306) always adheres to the surface of the wire for cleaning, and the rounded corner treatment of the threading ring (12) and the silicone-based lubricating coating reduce the wear of the outer skin, and finally complete the high-quality winding of the silicone wire.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A silicon rubber wire winding tension adjusting device comprising a base (1), characterized in that, The base (1) is provided with a tensioning mechanism, a cleaning component (3) and a winding mechanism (2) from front to back on its top. The tensioning mechanism includes a U-shaped plate (4) fixedly connected to the top of the base (1). Two vertical plates of the U-shaped plate (4) are rotatably connected to rotating rods (5) via a first rotating shaft on opposite sides. The two rotating rods (5) are symmetrically arranged. A first driving unit (6) connected to the first rotating shaft on the right vertical plate of the U-shaped plate (4) is provided on the outer side of the right vertical plate. A rectangular frame (7) is fixedly connected to the middle of the opposite sides of the two rotating rods (5). The rectangular frame (7) is perpendicular to the rotating rods (5). A reciprocating screw (8) is rotatably connected near the top of the rectangular frame (7). A first electric motor is fixedly connected to the outer side of the rectangular frame (7). The output end of the first motor (9) is fixedly connected to one end of the reciprocating screw (8). The first guide rod (10) parallel to the reciprocating screw (8) is rotatably connected to the inside of the rectangular frame (7) near the bottom. A movable frame (11) is threaded onto the reciprocating screw (8). The lower end of the movable frame (11) is slidably connected to the first guide rod (10) through the first linear bearing. A threading ring (12) is rotatably connected to the middle of the movable frame (11). Tensioning rollers (13) are rotatably connected to both the front and rear ends of the two rotating rods (5).
2. A tension adjustment device for rolled electrical wire according to claim 1, wherein The right vertical plate of the U-shaped plate (4) is provided with an arc-shaped limiting groove (14) coaxial with the first rotating shaft, and the right side of the rotating rod (5) is fixedly connected to a limiting rod (15) located in the arc-shaped limiting groove (14).
3. A tension control device for winding a wire on a reel according to claim 1, wherein The winding mechanism (2) includes a fixed vertical plate (201) fixedly connected to the top of the base (1) near the left edge. A movable groove (202) is vertically provided at the top of the base (1) near the right edge. A threaded rod (203) is rotatably connected between the left and right inner walls of the movable groove (202). Two second guide rods (204) parallel to the threaded rod (203) are fixedly connected between the left and right inner walls of the movable groove (202). A second drive unit (205) connected to the right end of the threaded rod (203) is provided on the right side of the base (1). A movable vertical plate (206) is threadedly connected to the threaded rod (203). The movable vertical plate (206) is slidably connected to the two second guide rods (204). The right side of the fixed vertical plate (201) is connected to a second rotating shaft. A first rectangular connector (207) is rotatably connected to the movable vertical plate (206). A second rectangular connector (208) is rotatably connected to the left side of the movable vertical plate (206) via a third rotating shaft. The first rectangular connector (207) and the second rectangular connector (208) are symmetrically arranged. A second motor (209) is fixedly connected to the right side of the movable vertical plate (206). The second motor (209) is rotatably connected to the third rotating shaft. A winding drum (210) is provided between the fixed vertical plate (201) and the movable vertical plate (206). A first rectangular insertion slot (211) adapted to the first rectangular connector (207) is opened at the center of the left side of the winding drum (210). A second rectangular insertion slot (212) adapted to the second rectangular connector (208) is opened at the center of the right side of the winding drum (210).
4. A tension adjustment device for a wire reeling according to claim 3, wherein The second drive unit (205) includes a third motor (2051) fixedly connected to the right side of the base (1). The right end of the threaded rod (203) extends to the outside of the base (1) and is fixedly connected to a worm gear (2052). The output end of the third motor (2051) is fixedly connected to a worm (2053) that meshes with the worm gear (2052). The lead angle of the worm (2053) is 3°-5°.
5. The tension adjustment device of claim 1, wherein the tension adjustment device is a silicone wire wrap tension adjustment device. The cleaning component (3) includes two uprights (301) fixedly connected to the top of the base (1) and symmetrically distributed from left to right. Two horizontal bars (302) are fixedly connected between the two uprights (301) and spaced vertically. Sliding sleeves (303) are slidably connected to the two horizontal bars (302) through a second linear bearing. Two vertical bars (304) are fixedly connected between the two sliding sleeves (303) and spaced horizontally. A mounting frame (305) is slidably connected to the two vertical bars (304). The mounting frame (305) is slidably connected to the two vertical bars (304) through a third linear bearing. Two nano sponges (306) are arranged vertically in the middle of the mounting frame (305) and their opposite sides are attached to each other.
6. A tension control device for winding a wire on a reel according to claim 1, wherein The first drive unit (6) includes a fourth motor (602) fixedly connected to the right side of the vertical plate on the right side of the U-shaped plate (4). The right end of the first rotating shaft on the right side extends to the outside of the vertical plate on the right side of the U-shaped plate (4) and is fixedly connected to a large gear (601). The output end of the fourth motor (602) is fixedly connected to a small gear (603) that meshes with the large gear (601).
7. A tension control device for winding a wire on a reel according to claim 1, wherein Both ends of the inner ring of the threading ring (12) are rounded, and the inner ring of the threading ring (12) is uniformly covered with a silicon-based lubricating coating, which covers the entire surface of the inner ring.