Electrochemical industrial water treatment descaling device

Abstract

The utility model provides a kind of electrochemical industry water treatment descaling equipment, it is related to electrochemical water treatment technical field, including processing box, the outer wall of processing box is equipped with scraping component, the scraping component includes support frame, the outer wall of support frame is fixedly installed with motor, the output of motor is fixedly installed with first gear, the side fixedly installed with rotating shaft of first gear away from motor, the side fixedly installed with second gear of rotating shaft.The utility model, by setting scraping component, the automation cleaning of scale is realized, scraping plate along processing box inner wall smooth sliding.Scraping plate uses fluorine rubber material of electrolytic corrosion resistance, cooperate serrated outer wall design, both can efficiently remove adhered scale, and can resist the corrosion of electrochemical environment, prolong the service life of itself.Guarantee the cleanliness of processing box inner wall and processing plate, maintain the stable effect of electrochemical treatment, reduce the equipment energy consumption increase and failure risk caused by scale accumulation.

Description

Technical Field

[0001] This utility model relates to the field of electrochemical water treatment technology, and in particular to an electrochemical industrial water treatment descaling device. Background Technology

[0002] In industrial production, the discharge and treatment of large quantities of industrial wastewater is a crucial step. Electrochemical water treatment technology is widely used due to its high efficiency and environmental friendliness. However, during long-term operation, calcium and magnesium ions in the water can easily form scale on the inner walls of the treatment chamber and the surface of the treatment plates. This scale accumulation can seriously affect the normal operation of the equipment.

[0003] Traditional descaling methods mostly rely on manual cleaning, which not only requires machine shutdown and interrupts the production process, affecting processing efficiency, but also involves high labor intensity and inconsistent cleaning results, making it difficult to completely remove stubborn scale. While some methods use chemical descaling agents, which can remove scale to a certain extent, these chemicals may corrode equipment and generate secondary pollution, failing to meet environmental protection requirements. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems mentioned in the background art.

[0005] The present invention adopts the following technical solution: an electrochemical industrial water treatment descaling device, comprising a treatment box, a scraping component provided on the outer wall of the treatment box, the scraping component comprising a support frame, a motor fixedly mounted on the outer wall of the support frame, a first gear fixedly mounted on the output end of the motor, a rotating shaft fixedly mounted on the side of the first gear away from the motor, a second gear fixedly mounted on one side of the rotating shaft, a toothed belt meshing on the outer wall of the first gear, a toothed plate meshing on the outer wall of the second gear, a connecting plate fixedly mounted on the bottom of the toothed plate, and a scraping plate fixedly mounted on one side of the connecting plate.

[0006] Preferably, a support column is fixedly installed at the bottom of the treatment box, a collection box is fixedly installed at the bottom of the support column, a controller is fixedly installed on the outer wall of the treatment box, a disassembly assembly is provided on the inner wall of the treatment box, a sliding plate is provided at the bottom of the disassembly assembly, a treatment plate is provided on the inner wall of the scraping plate, and a support plate is fixedly installed at the bottom of the treatment plate. Here, the support column provides stable support for the treatment box, the collection box can collect the scraped scale in a centralized manner for convenient subsequent unified treatment, and the controller can achieve precise control of the equipment operation, improving the ease of operation.

[0007] Preferably, the outer wall of the support frame is fixedly installed with the outer wall of the processing box, the outer wall of the toothed belt is rotatably connected with the outer wall of the processing box, and the outer wall of the toothed plate is slidably connected with the inner wall of the processing box. This further defines the connection relationship between the support frame, toothed belt, toothed plate, and processing box. The fixed installation of the support frame with the processing box ensures the stability of the scraping assembly during operation, while the rotatable connection between the toothed belt and the outer wall of the processing box, and the slidable connection between the toothed plate and the inner wall of the processing box, ensure the smoothness of the transmission process.

[0008] Preferably, the scraper is made of fluororubber resistant to electrolytic corrosion, and the outer wall of the scraper near the support column is serrated. Here, the material and structure of the scraper are specified; using fluororubber resistant to electrolytic corrosion effectively resists corrosion during electrochemical water treatment, extending the service life of the scraper.

[0009] Preferably, the disassembly assembly includes a filter plate, a handle fixedly mounted on the outer wall of the filter plate, steel balls on the inner wall of the filter plate, an elastic element fixedly mounted on the outer wall of the steel balls, and a rectangular plate fixedly mounted on the side of the elastic element away from the steel balls. Here, impurities in the water are filtered by the filter plate, and the handle facilitates the operator to remove the filter plate for cleaning or replacement; the cooperation of the steel balls and the elastic element enables an elastic connection between the filter plate and the rectangular plate.

[0010] Preferably, the filter plate is made of carbon steel, and the outer wall of the handle is covered with rubber. Here, the filter plate is made of carbon steel, which has high strength and wear resistance, and can withstand the pressure and impact during water treatment, thus extending the service life of the filter plate; the rubber-covered outer wall of the handle increases the friction when gripping, making it easier for the operator to apply force, while the rubber material has a certain degree of elasticity, improving the comfort of operation.

[0011] Preferably, the rectangular plate is fixedly installed on the top of the collection box, and the elastic element is made of alloy steel. Here, the fixed installation of the rectangular plate on the top of the collection box further enhances the connection stability between the disassembly assembly and the collection box, making the filter plate more stable during operation; the elastic element, made of alloy steel, possesses high elasticity and strength, and can maintain its elastic performance for a long time, ensuring a reliable fit between the steel balls and the rectangular plate.

[0012] Preferably, the controller is electrically connected to the motor, the top of the slide plate is slidably connected to the bottom of the filter plate, the outer wall of the slide plate is adapted to the inner wall of the treatment box, and the outer wall of the support plate is fixedly installed to the inner wall of the treatment box. Here, the electrical connection between the controller and the motor enables automated control of the motor's operation, facilitating adjustment of the motor's speed and running time according to actual descaling needs, thus improving the intelligence of the equipment operation; the sliding connection between the slide plate and the filter plate, as well as the adaptability of the slide plate to the inner wall of the treatment box, allows the slide plate to slide smoothly.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, an automated scale removal system is achieved by incorporating a scraping component. The scraping plate slides smoothly along the inner wall of the treatment box. The scraping plate is made of fluororubber material resistant to electrolytic corrosion, and its serrated outer wall design effectively removes attached scale while resisting corrosion from the electrochemical environment, extending its service life. This ensures the cleanliness of the inner wall of the treatment box and the scraping plate, maintains the stable effect of electrochemical treatment, and reduces increased energy consumption and malfunction risks caused by scale accumulation.

[0014] 2. In this utility model, by setting up a disassembly component, the operator can easily disassemble and install the filter plate by holding the rubber-coated handle and utilizing the cooperation of the steel ball and the elastic element. The carbon steel filter plate can effectively filter impurities in the water, preventing impurities from adhering and affecting equipment operation. The impurities can be pushed to the collection box for centralized treatment via the sliding plate. This design not only reduces the labor intensity of equipment maintenance and facilitates timely cleaning of filtered impurities and scraping of scale, but also avoids the secondary pollution problems caused by chemical descaling, meeting environmental protection requirements. At the same time, the elastic element is made of alloy steel, and the stable connection between the rectangular plate and the treatment box and collection box ensures the long-term stable operation of the filter assembly, reduces maintenance frequency and cost, and improves the overall practicality of the equipment. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of an electrochemical industrial water treatment descaling device; Figure 2 This utility model provides a schematic diagram of the other side of an electrochemical industrial water treatment descaling device; Figure 3 This utility model provides a cross-sectional structural schematic diagram of an electrochemical industrial water treatment descaling device; Figure 4 This utility model provides a schematic diagram of the disassembly component structure of an electrochemical industrial water treatment descaling device; Figure 5 This utility model provides a schematic diagram of a scraping component for an electrochemical industrial water treatment descaling device; Figure 6 This utility model proposes an electrochemical industrial water treatment descaling device. Figure 2 Enlarged view of point A in the middle.

[0016] Legend: 1. Processing box; 2. Scraping assembly; 3. Support column; 4. Collection box; 5. Controller; 6. Disassembly assembly; 7. Slide plate; 8. Processing plate; 9. Support plate; 201. Support frame; 202. Motor; 203. First gear; 204. Rotating shaft; 205. Second gear; 206. Toothed belt; 207. Toothed plate; 208. Connecting plate; 209. Scraper plate; 601. Filter plate; 602. Handle; 603. Rectangular plate; 604. Elastic element; 605. Steel ball. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1, please refer to Figures 1-6 This utility model provides a technical solution: an electrochemical industrial water treatment descaling device, including a treatment box 1, a scraping component 2 on the outer wall of the treatment box 1, the scraping component 2 including a support frame 201, a motor 202 fixedly installed on the outer wall of the support frame 201, a first gear 203 fixedly installed at the output end of the motor 202, a rotating shaft 204 fixedly installed on the side of the first gear 203 away from the motor 202, a second gear 205 fixedly installed on one side of the rotating shaft 204, a toothed belt 206 meshing on the outer wall of the first gear 203, a toothed plate 207 meshing on the outer wall of the second gear 205, a connecting plate 208 fixedly installed at the bottom of the toothed plate 207, and a scraping plate 209 fixedly installed on one side of the connecting plate 208.

[0020] A support column 3 is fixedly installed at the bottom of the treatment box 1, and a collection box 4 is fixedly installed at the bottom of the support column 3. A controller 5 is fixedly installed on the outer wall of the treatment box 1, and a disassembly component 6 is provided on the inner wall of the treatment box 1. A sliding plate 7 is provided at the bottom of the disassembly component 6. A treatment plate 8 is provided on the inner wall of the scraping plate 209, and a support plate 9 is fixedly installed at the bottom of the treatment plate 8. Here, the support column 3 provides stable support for the treatment box 1, the collection box 4 can collect the scraped scale in a centralized manner for subsequent unified treatment, the controller 5 can achieve precise control of the equipment operation, and improve the ease of operation, the disassembly component 6 and the sliding plate 7 facilitate the maintenance and cleaning of the internal components of the equipment, and the support plate 9 provides stable support for the treatment plate 8, ensuring that the treatment plate 8 remains stable during the water treatment process and improving the overall reliability of the equipment operation.

[0021] The outer wall of the support frame 201 is fixedly installed to the outer wall of the treatment box 1, the outer wall of the toothed belt 206 is rotatably connected to the outer wall of the treatment box 1, and the outer wall of the toothed plate 207 is slidably connected to the inner wall of the treatment box 1. This further defines the connection relationship between the support frame 201, the toothed belt 206, and the toothed plate 207 and the treatment box 1. The fixed installation of the support frame 201 to the treatment box 1 ensures the stability of the scraping assembly 2 during operation. The rotatable connection of the toothed belt 206 to the outer wall of the treatment box 1 and the slidable connection of the toothed plate 207 to the inner wall of the treatment box 1 ensure smooth transmission, reduce frictional loss between components, improve the operating efficiency and service life of the scraping assembly 2, and make the descaling process more stable and reliable.

[0022] The scraper 209 is made of electrolytically corrosion-resistant fluororubber, and the outer wall of the scraper 209 near the support column 3 is serrated. Here, the material and structure of the scraper 209 are limited; the use of electrolytically corrosion-resistant fluororubber effectively resists corrosion during electrochemical water treatment, extending the service life of the scraper 209. The serrated outer wall design on one side of the scraper 209 increases the contact area with scale, improving scraping force and descaling effect, ensuring that scale is thoroughly removed and maintaining the cleanliness of the inner wall of the treatment box 1.

[0023] The disassembly assembly 6 includes a filter plate 601. A handle 602 is fixedly installed on the outer wall of the filter plate 601. Steel balls 605 are provided on the inner wall of the filter plate 601. An elastic element 604 is fixedly installed on the outer wall of the steel balls 605. A rectangular plate 603 is fixedly installed on the side of the elastic element 604 away from the steel balls 605. Here, impurities in the water are filtered by the filter plate 601. The handle 602 facilitates the operator to remove the filter plate 601 for cleaning or replacement. The cooperation between the steel balls 605 and the elastic element 604 enables an elastic connection between the filter plate 601 and the rectangular plate 603, facilitating the quick installation and disassembly of the filter plate 601 and improving the convenience of equipment maintenance. At the same time, the elastic connection also reduces the impact of vibration during equipment operation on the filter plate 601, ensuring the stability of the filtration effect.

[0024] The filter plate 601 is made of carbon steel, and the handle 602 has a rubber outer wall. The carbon steel material of the filter plate 601 provides high strength and wear resistance, enabling it to withstand the pressure and impact during water treatment and extending its service life. The rubber outer wall of the handle 602 increases friction during gripping, making it easier for operators to apply force. The rubber material also provides some elasticity, enhancing operational comfort.

[0025] The rectangular plate 603 is fixedly installed on the top of the collection box 4, and the elastic element 604 is made of alloy steel. This fixed installation of the rectangular plate 603 to the top of the collection box 4 further enhances the connection stability between the disassembly assembly 6 and the collection box 4, making the filter plate 601 more stable during operation. The elastic element 604, made of alloy steel, possesses high elasticity and strength, maintaining its elastic performance over a long period. This ensures a reliable fit between the steel ball 605 and the rectangular plate 603, guaranteeing the convenience and stability of installing and disassembling the filter plate 601, reducing the frequency of replacement of the elastic element 604, and lowering the equipment maintenance costs.

[0026] The controller 5 is electrically connected to the motor 202. The top of the slide plate 7 is slidably connected to the bottom of the filter plate 601. The outer wall of the slide plate 7 is adapted to the inner wall of the treatment box 1. The outer wall of the support plate 9 is fixedly installed to the inner wall of the treatment box 1. Here, the electrical connection between the controller 5 and the motor 202 realizes the automated control of the operation of the motor 202, which makes it easy to adjust the speed and running time of the motor 202 according to the actual descaling needs, thus improving the intelligence of the equipment operation. The sliding connection between the slide plate 7 and the filter plate 601 and the adaptability between the slide plate 7 and the inner wall of the treatment box 1 allow the slide plate 7 to slide smoothly, which facilitates pushing the impurities on the filter plate 601 into the collection box 4. At the same time, the slide plate 7 also provides a certain degree of support for the filter plate 601, ensuring the stable operation of the filter plate 601.

[0027] Working principle: Industrial wastewater is introduced into treatment box 1. Treatment plate 8 (a conductive metal plate; after being connected to an external power source, treatment plate 8 forms an electrolytic system with the wastewater in treatment box 1. Treatment plate 8 can act as an anode or cathode, triggering a series of electrochemical reactions in the wastewater: when acting as an anode, oxidation occurs on the surface of treatment plate 8, releasing substances with strong oxidizing properties (such as hydroxyl radicals, hypochlorous acid, etc.). These substances can decompose organic pollutants in the wastewater, destroy their molecular structure, and achieve the degradation of organic matter; when acting as a cathode, metal ions in the wastewater (such as calcium ions, magnesium ions, etc.) undergo reduction reactions on its surface, precipitating out in the form of precipitates, reducing the concentration of ions that easily form scale in the water, and reducing the risk of scale adhesion from the source) treat the wastewater under electrochemical action. During the process, scale in the water gradually adheres to the inner wall of treatment box 1 and the surface of treatment plate 8. Meanwhile, the slide plate 7 prevents water from entering the inner wall of the collection box 4. After the sewage treatment is completed, the slide plate 7 is manually pulled out from the bottom of the filter plate 601, allowing water to flow through the filter plate 601 into the inner wall of the collection box 4. When a certain amount of scale accumulates on the inner wall of the treatment box 1, the motor 202 starts working, and its output end drives the first gear 203 to rotate. The first gear 203 drives the remaining two sets of scraping components 2 to move through the toothed belt 206. At the same time, the rotating shaft 204 on one side of the first gear 203 drives the second gear 205 to rotate. The second gear 205 meshes with the toothed plate 207. Under the rotation of the second gear 205, the toothed plate 207 slides along the inner wall of the treatment box 1. The connecting plate 208 at the bottom of the toothed plate 207 moves accordingly, thereby driving the scraping plate 209 to move synchronously. The scraper plate 209, made of electrolytically corrosion-resistant fluororubber, has a serrated outer wall near the support column 3 that contacts the inner wall of the treatment box 1 and the surface of the treatment plate 8, scraping away the attached scale during movement. The serrated design increases the contact area with the scale, enhancing the scraping force and ensuring thorough removal. The fluororubber material effectively resists electrochemical corrosion, extending the service life of the scraper plate 209. The scraped scale falls under gravity, accumulating on the top of the filter plate 601. When a large amount of impurities accumulate on the filter plate 601, the operator grasps the rubber-coated handle 602 and pulls the filter plate 601 outward. At this time, the steel balls 605 on the inner wall of the filter plate 601 compress the elastic element 604, separating the filter plate 601 from the rectangular plate 603, achieving quick disassembly of the filter plate 601. After cleaning the filter plate 601, it is then installed back in its original position using the cooperation of the steel ball 605 and the elastic element 604. The elastic element 604 is made of alloy steel, which can maintain its elasticity for a long time and ensure stable installation.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An electrochemical industrial water treatment descaling device comprising a treatment cartridge (1), characterized in that: The outer wall of the processing box (1) is provided with a scraping assembly (2). The scraping assembly (2) includes a support frame (201). A motor (202) is fixedly installed on the outer wall of the support frame (201). A first gear (203) is fixedly installed at the output end of the motor (202). A rotating shaft (204) is fixedly installed on the side of the first gear (203) away from the motor (202). A second gear (205) is fixedly installed on the side of the rotating shaft (204). A toothed belt (206) meshes with the outer wall of the first gear (203). A toothed plate (207) meshes with the outer wall of the second gear (205). A connecting plate (208) is fixedly installed at the bottom of the toothed plate (207). A scraping plate (209) is fixedly installed on one side of the connecting plate (208).

2. The electrochemical industrial water treatment descaling device according to claim 1, characterized in that: A support column (3) is fixedly installed at the bottom of the processing box (1), a collection box (4) is fixedly installed at the bottom of the support column (3), a controller (5) is fixedly installed on the outer wall of the processing box (1), a disassembly assembly (6) is provided on the inner wall of the processing box (1), a sliding plate (7) is provided at the bottom of the disassembly assembly (6), a processing plate (8) is provided on the inner wall of the scraping plate (209), and a support plate (9) is fixedly installed at the bottom of the processing plate (8).

3. The electrochemical industrial water treatment descaling device according to claim 1, characterized in that: The outer wall of the support frame (201) is fixedly installed with the outer wall of the processing box (1), the outer wall of the toothed belt (206) is rotatably connected with the outer wall of the processing box (1), and the outer wall of the toothed plate (207) is slidably connected with the inner wall of the processing box (1).

4. The electrochemical industrial water treatment descaling apparatus of claim 3, wherein: The scraper (209) is made of fluororubber resistant to electrolytic corrosion, and the outer wall of the scraper (209) near the support column (3) is serrated.

5. The electrochemical industrial water treatment scale removal device of claim 2, wherein: The disassembly assembly (6) includes a filter plate (601), a handle (602) is fixedly installed on the outer wall of the filter plate (601), a steel ball (605) is provided on the inner wall of the filter plate (601), an elastic element (604) is fixedly installed on the outer wall of the steel ball (605), and a rectangular plate (603) is fixedly installed on the side of the elastic element (604) away from the steel ball (605).

6. The electrochemical industrial water treatment scale removal device of claim 5, wherein: The filter plate (601) is made of carbon steel, and the outer wall of the handle (602) is wrapped with rubber.

7. The electrochemical industrial water treatment scale removal device of claim 6, wherein: The rectangular plate (603) is fixedly installed on the top of the collection box (4), and the elastic element (604) is made of alloy steel.

8. The electrochemical industrial water treatment scale removal device of claim 2, wherein: The controller (5) is electrically connected to the motor (202), the top of the slide plate (7) is slidably connected to the bottom of the filter plate (601), the outer wall of the slide plate (7) is adapted to the inner wall of the treatment box (1), and the outer wall of the support plate (9) is fixedly installed to the inner wall of the treatment box (1).

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