An interlaced composting system apparatus

Abstract

The utility model discloses a kind of staggered composting system devices, comprising: main unit, it includes frame and the processing tank of matching installation with frame;The utility model is driven to and fro moving assembly left and right to and fro moving, connecting plate both sides have movable slot, movable block is placed in slot and can slide up and down;Top end is set shape block, its inner cavity both sides are rotatably connected with movable block through pin shaft, shape block top end is fixed in processing tank outer wall bottom middle part, constrained by connecting plate sliding, when connecting plate moves, movable block is slid up and down in movable slot and adaptively moves, shape block rotates around rotating connection point, drive processing tank to and fro rotation, form dynamic staggered mixing mechanism, fertilizer is constantly tumbled, moves in processing tank, raw material distribution is more uniform after fully mixing, the problem that the uneven distribution of matrix caused by direct feeding of existing fermentation equipment is solved, thereby reduce fermentation efficiency and overall production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of composting equipment technology, and in particular to an interleaved composting system device. Background Technology

[0002] Composting technology, as a core means of realizing the resource utilization of organic waste, transforms agricultural straw, livestock and poultry manure, urban sludge and other materials into stable humus through microbial decomposition, and is widely used in agricultural production, soil improvement and environmental governance.

[0003] Currently, most composting systems on the market use an alternating aerobic and anaerobic aeration fermentation mode. In the fertilizer fermentation stage, the existing treatment method is usually to directly put the fertilizer to be fermented into the fermentation equipment. This method results in an extremely uneven distribution of the fermentation substrate in the equipment. The fermentation conditions, such as oxygen, water, and microorganisms, that the fertilizer in different parts comes into contact with vary significantly, which makes it difficult for the fermentation process to be carried out in a comprehensive and sufficient manner, thus reducing fermentation efficiency and overall production efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current staggered composting system, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an interleaved composting system device, which is suitable for solving the problem that the substrate distribution is uneven due to direct feeding of materials in existing fermentation equipment, making it difficult to carry out the fermentation process fully and completely, thereby reducing fermentation efficiency and overall production efficiency.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an interleaved composting system device, comprising:

[0008] The main unit includes a frame and a processing tank that is fitted to the frame;

[0009] The mixing unit includes a connecting plate disposed in the inner cavity of a frame. Movable grooves are provided on both sides of the connecting plate. Movable blocks are vertically slidably connected to the inner cavities of the two sets of movable grooves. A block is provided at the top of the connecting plate, and the inner walls of the block are rotatably connected to one side of the movable block. The top of the block is fixedly connected to the middle of the bottom of the outer wall of the processing tank. A reciprocating moving component is provided at the bottom of the connecting plate to drive the connecting plate to reciprocate left and right in the inner cavity of the frame.

[0010] In a preferred embodiment of the staggered composting system device described in this utility model, the treatment tank includes a sealing cover that is hinged to the outer wall of the treatment tank.

[0011] In a preferred embodiment of the staggered composting system device described in this utility model, the sealing cover includes a groove formed at the top of the sealing cover.

[0012] As a preferred embodiment of the staggered composting system device described in this utility model, the processing tank further includes a discharge port, which is installed on one side of the bottom of the outer wall of the processing tank.

[0013] As a preferred embodiment of the staggered composting system device of this utility model, the reciprocating moving component includes a chute, which is opened at the bottom end of the inner cavity of the frame. The inner cavity of the chute is rotatably connected to a reciprocating lead screw, and a slider is movably connected to the surface of the reciprocating lead screw. The top end of the slider is fixedly connected to the bottom end of the connecting plate.

[0014] As a preferred embodiment of the staggered composting system device described in this utility model, the reciprocating moving component further includes a motor, which is installed on one side of the bottom end of the inner cavity of the frame, and the output end of the motor is fixedly connected to one end of the reciprocating lead screw.

[0015] As a preferred embodiment of the staggered composting system device of this utility model, the surface of the movable block is provided with a wear-resistant coating, and the wear-resistant coating is a ceramic composite material.

[0016] In a preferred embodiment of the staggered composting system device described in this utility model, an adjustable valve is installed at the outlet of the discharge port to control the discharge flow rate.

[0017] The beneficial effects of this utility model are as follows: The reciprocating moving component drives the connecting plate to move back and forth. The connecting plate has movable grooves on both sides, and the movable block can slide up and down in the grooves. A shaped block is set at the top, and its inner cavity is rotatably connected to the movable block on both sides via pins. The top of the shaped block is fixed to the middle of the bottom of the outer wall of the treatment tank and is constrained by the sliding of the connecting plate. When the connecting plate moves, the movable block slides up and down in the movable groove to adapt to the movement. The shaped block rotates around the rotating connection point, driving the treatment tank to rotate back and forth, forming a dynamic interlaced mixing mechanism. The fertilizer continuously rolls and moves in the treatment tank, and after thorough mixing, the raw materials are more evenly distributed. This solves the problem of uneven substrate distribution caused by direct feeding in existing fermentation equipment, which reduces fermentation efficiency and overall production efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of an interleaved composting system device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the hybrid unit structure of an interleaved composting system device proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the connecting plate structure of an interleaved composting system device proposed in this utility model.

[0022] Figure descriptions: 100, Main unit; 101, U-shaped frame; 102, Processing tank; 102a, Sealing cover; 102a-1, Groove; 102b, Discharge port; 200, Mixing unit; 201, Reciprocating moving assembly; 201a, Slide groove; 201b, Reciprocating lead screw; 201c, Slider; 201d, Motor; 202, Connecting plate; 203, Movable groove; 204, Movable block; 205, U-shaped block. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0027] Example 1

[0028] Reference Figures 1-3 The first embodiment of this utility model provides an interleaved composting system device to achieve the effect of uniform fertilizer mixing, including a main unit 100 and a mixing unit 200.

[0029] The main unit 100 includes a U-shaped frame 101 and a processing tank 102 that is matched and installed with the U-shaped frame 101;

[0030] The mixing unit 200 includes a connecting plate 202 disposed in the inner cavity of the U-shaped frame 101. Movable grooves 203 are provided on both sides of the connecting plate 202. Movable blocks 204 are vertically slidably connected to the inner cavities of the two sets of movable grooves 203. A U-shaped block 205 is provided at the top of the connecting plate 202. The inner walls of the U-shaped block 205 are rotatably connected to one side of the movable block 204 respectively. The top of the U-shaped block 205 is fixedly connected to the middle of the bottom end of the outer wall of the processing tank 102. A reciprocating moving component 201 is provided at the bottom of the connecting plate 202 for driving the connecting plate 202 to move back and forth in the inner cavity of the U-shaped frame 101.

[0031] During use, the reciprocating moving component 201 drives the connecting plate 202 to reciprocate in the left and right directions. The connecting plate 202 has movable slots 203 on both sides, and the movable block 204 is placed in the movable slots 203 and can slide up and down within the movable slots 203.

[0032] A U-shaped block 205 is provided at the top of the connecting plate 202. The inner cavity of the U-shaped block 205 is rotatably connected to two sets of movable blocks 204 via pins. When the connecting plate 202 moves left and right, since the top of the U-shaped block 205 is fixedly connected to the bottom middle of the outer wall of the processing tank 102, and the U-shaped block 205 is constrained by the sliding of the connecting plate 202, the movable blocks 204 will slide up and down in the movable groove 203 to adapt to the movement of the connecting plate 202.

[0033] At the same time, the U-shaped block 205 rotates around the point of rotational connection between itself and the movable block 204. This rotation, in turn, drives the processing tank 102 to rotate back and forth, thus forming a dynamic staggered mixing mechanism.

[0034] Under this mechanism, the fertilizer can continuously tumble and move within the treatment tank 102. Through the thorough mixing caused by the reciprocating rotation of the treatment tank 102, the various raw materials in the fertilizer can be more evenly distributed. This solves the problem that direct feeding in existing fermentation equipment leads to uneven substrate distribution, making it difficult for the fermentation process to proceed fully and completely, thereby reducing fermentation efficiency and overall production efficiency.

[0035] Example 2

[0036] Reference Figures 1-2 This is the second embodiment of the present invention. Unlike the previous embodiment, the processing tank 102 includes a sealing cap 102a, which is hinged to the outer wall of the processing tank 102.

[0037] The sealing cap 102a can be opened to pour fertilizer into the treatment tank 102. Then the sealing cap 102a can be closed to effectively prevent odors from spreading outward during fermentation and to prevent external pollutants from entering the treatment tank 102. In this way, the treatment tank 102 can maintain a stable temperature and humidity environment, which helps to ensure the activity of microorganisms and thus optimize fermentation conditions.

[0038] Furthermore, the sealing cap 102a includes a groove 102a-1, which is formed at the top of the sealing cap 102a;

[0039] The groove 102a-1 provides a force application point, simplifies the opening and closing operation of the sealing cover 102a, reduces the intensity of manual operation, and improves the convenience and safety of use.

[0040] Specifically, the processing tank 102 also includes a discharge port 102b, which is installed on the bottom side of the outer wall of the processing tank 102 to facilitate the rapid discharge of fermented materials, avoid residue accumulation, and improve production continuity and equipment utilization.

[0041] Specifically, the reciprocating moving assembly 201 includes a slide 201a, which is opened at the bottom end of the inner cavity of the U-shaped frame 101. A reciprocating lead screw 201b is rotatably connected to the inner cavity of the slide 201a. A slider 201c is movably connected to the surface of the reciprocating lead screw 201b. The top end of the slider 201c is fixedly connected to the bottom end of the connecting plate 202. The reciprocating moving assembly 201 also includes a motor 201d, which is installed on one side of the bottom end of the inner cavity of the U-shaped frame 101. The output end of the motor 201d is fixedly connected to one end of the reciprocating lead screw 201b.

[0042] When motor 201d is turned on, it drives reciprocating screw 201b to rotate. Since slider 201c is movably connected to the surface of reciprocating screw 201b and slider 201c is restricted by slide groove 201a, when reciprocating screw 201b rotates, slider 201c will move linearly along the thread trajectory of reciprocating screw 201b, and thus move left and right inside slide groove 201a. Since slider 201c is connected to connecting plate 202, it can drive connecting plate 202 to move left and right together.

[0043] Specifically, the surface of the movable block 204 is provided with a wear-resistant coating, which is a ceramic composite material. This reduces frictional loss when the movable block 204 slides with the movable groove 203, extends the service life of key components, reduces maintenance frequency and cost, and ensures long-term stable operation of the device.

[0044] Specifically, an adjustable valve is installed at the outlet of discharge port 102b to control the discharge flow rate. By adjusting the discharge flow rate through the valve, the discharge speed requirements of different materials can be adapted to prevent material blockage or splashing, thereby enhancing the flexibility and safety of system operation.

[0045] During use, first open the sealing cover 102a and pour the fertilizer into the treatment tank 102, then close the sealing cover, and then start the motor 201d, which drives the reciprocating screw 201b to rotate, causing the slider 201c to move left and right in the slide groove 201a, thereby causing the connecting plate 202 to move left and right.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An interlaced composting system apparatus, comprising: include: The main unit (100) includes a U-shaped frame (101) and a processing tank (102) that is matched and installed with the U-shaped frame (101). The mixing unit (200) includes a connecting plate (202) disposed in the inner cavity of a U-shaped frame (101). Movable grooves (203) are provided on both sides of the connecting plate (202). Movable blocks (204) are vertically slidably connected to the inner cavities of the two sets of movable grooves (203). A U-shaped block (205) is provided at the top of the connecting plate (202). The inner walls of the U-shaped block (205) are rotatably connected to one side of the movable block (204). The top of the U-shaped block (205) is fixedly connected to the middle of the bottom end of the outer wall of the processing tank (102). A reciprocating moving component (201) is provided at the bottom of the connecting plate (202) for driving the connecting plate (202) to reciprocate left and right in the inner cavity of the U-shaped frame (101).

2. An interlaced composting system apparatus as claimed in claim 1, wherein: The processing tank (102) includes a sealing cap (102a) hinged to the outer wall of the processing tank (102).

3. An interlaced composting system apparatus as claimed in claim 2, wherein: The sealing cap (102a) includes a groove (102a-1) which is formed at the top of the sealing cap (102a).

4. The staggered composting system apparatus of claim 1, wherein: The processing tank (102) also includes a discharge port (102b), which is installed on the bottom side of the outer wall of the processing tank (102).

5. The staggered composting system apparatus of claim 1, wherein: The reciprocating moving assembly (201) includes a slide (201a) which is opened at the bottom end of the inner cavity of the U-shaped frame (101). The inner cavity of the slide (201a) is rotatably connected to a reciprocating lead screw (201b). The surface of the reciprocating lead screw (201b) is movably connected to a slider (201c), and the top end of the slider (201c) is fixedly connected to the bottom end of the connecting plate (202).

6. The staggered composting system apparatus of claim 1, wherein: The reciprocating motion assembly (201) also includes a motor (201d), which is installed on one side of the bottom of the inner cavity of the U-shaped frame (101), and the output end of the motor (201d) is fixedly connected to one end of the reciprocating lead screw (201b).

7. The staggered composting system apparatus of claim 1, wherein: The surface of the movable block (204) is provided with a wear-resistant coating, and the wear-resistant coating is a ceramic composite material.

8. The staggered composting system apparatus of claim 4, wherein: An adjustable valve is installed at the outlet of the discharge port (102b) to control the discharge flow rate.

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