Organic fertilizer production turner

Abstract

The utility model discloses an organic fertilizer production turner, including portal frame, arc frame and main cylinder, both ends of main cylinder all are connected with the inner wall of arc frame through the support cylinder, the inside of support cylinder is provided with the reversing motor, and the output of reversing motor extends to the inside of main cylinder and is connected with the lead screw, the even installation of screw rod all has the thread block, and the outside of thread block is evenly provided with the bait block, and the inside of every bait block all is installed with the turner pole through the movable shaft. The utility model discloses the inside setting of main cylinder reversing motor and lead screw mechanism makes the turner pole can be in the rotation of main cylinder and swing left and right. The lead screw reciprocating rotation is driven by the reversing motor, and the thread block rotates on the lead screw, and uses fixed axle as fulcrum, and the turner pole realizes swing left and right. Significantly improve the uniformity and completeness of turning over, effectively avoid the problem of the uneven quality of organic fertilizer caused by the uneven turning of traditional turner.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer production technology, specifically to an organic fertilizer production turning machine. Background Technology

[0002] In the production of organic fertilizer, the compost turner is a crucial piece of equipment, its performance directly affecting the quality and production efficiency of the organic fertilizer. Currently, commonly available compost turners for organic fertilizer production suffer from numerous problems, hindering the development of the organic fertilizer production industry. Firstly, traditional compost turners exhibit poor uniformity in turning. Due to unreasonable design of the turning mechanism, the materials cannot be fully and evenly mixed during the turning process, resulting in uneven fermentation of the organic fertilizer and affecting its quality. For example, some compost turners rely solely on simple stirring blades for turning, which, during rotation, struggle to reach every corner of the material pile, preventing sufficient agitation and leading to uneven organic fertilizer quality. Secondly, compost turners lack adaptability. Different organic fertilizer production processes and material pile heights require different turning depths. However, most existing compost turners have a fixed turning depth, unable to be flexibly adjusted according to actual needs. This results in compost turners either failing to effectively turn the material or over-turning it when faced with material piles of varying heights, leading to resource waste. Utility Model Content

[0003] The purpose of this invention is to provide an organic fertilizer production turning machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an organic fertilizer production turning machine, comprising a gantry frame, an arc frame and a main roller, wherein suspensions are provided on both sides inside the gantry frame, and the main roller is provided between the two suspensions through the arc frame, and crossbeams are provided at both ends of the arc frame, and telescopic rods are installed on the outer sides of the two suspensions, with the output end of the telescopic rods fixedly connected to the crossbeams; Both ends of the main drum are connected to the inner wall of the arc-shaped frame via support cylinders. A transmission wheel is provided on the outer side of one end of the support cylinder, and a servo motor is installed on the top of the arc-shaped frame. A drive wheel is installed on the output end of the servo motor, and a belt connects the drive wheel and the transmission wheel. A forward and reverse motor is provided inside the other end of the support cylinder. The output end of the forward and reverse motor extends into the interior of the main drum and is connected to a lead screw. Threaded blocks are evenly installed on the lead screw, and bait blocks are evenly arranged on the outer side of the threaded blocks. A turning rod is installed on the inner side of each bait block via a movable shaft. The other end of each turning rod extends to the outer side of the support cylinder and is connected to a scraper. Crushing blades are evenly arranged on the outer side of the scraper.

[0005] Preferably, both suspensions are provided with adjustment grooves at their bottom ends for the crossbeam to pass through.

[0006] Preferably, the main roller sidewall is provided with a movable slot for the turning rod to pass through at the position corresponding to the turning rod position. A fixed shaft is provided inside the movable slot, and the turning rod is provided with a movable groove at the position corresponding to the fixed shaft position.

[0007] Preferably, the bottom of both ends of the gantry frame is provided with track wheels, and the top of the gantry frame is also provided with a water tank and a water pump, with the input end of the water pump extending into the interior of the water tank.

[0008] Preferably, the output end of the water pump extends to the bottom of the gantry and is connected to a spring tube, and the output end of the spring tube is fixedly connected to a spray pipe provided at the top of the inside of the arc-shaped frame.

[0009] Preferably, the top of the arc-shaped frame is also provided with an opening for the belt to pass through.

[0010] Preferably, the top of the gantry is also equipped with a controller that can be remotely connected to external devices.

[0011] This utility model relates to an organic fertilizer production turning machine, which has significant advantages and positive effects compared with the prior art, as detailed below: 1. This utility model, by incorporating a reversible motor and a lead screw mechanism inside the main drum, enables the turning rod to swing left and right while the main drum rotates. The reversible motor drives the lead screw to rotate reciprocally, and the threaded block rotates on the lead screw accordingly. Using a fixed shaft as a fulcrum, the turning rod achieves left and right swinging. This design significantly improves the uniformity and thoroughness of turning, effectively avoiding the problem of uneven organic fertilizer quality caused by uneven turning in traditional compost turners.

[0012] 2. The main drum is fixedly connected to the crossbeam via a telescopic rod. An adjustment groove is installed on the outer side of the telescopic rod, allowing for flexible adjustment of the main drum's height. This design not only accommodates material piles of different heights but also allows for adjustment of the turning depth according to turning requirements, improving the equipment's adaptability and operational flexibility.

[0013] 3. The water tank and pump installed at the top of the gantry frame are connected to the spray pipes inside the arc-shaped frame via spring tubes, enabling uniform spraying of the materials. The placement of the spray pipes and the spraying effect have been optimized to ensure even moisture distribution, which is beneficial for the fermentation and decomposition of organic fertilizer. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the main roller of this utility model; Figure 3 This is a side view of the main roller structure of this utility model; Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle; In the diagram: 1. Gantry frame; 2. Track wheel; 3. Telescopic rod; 4. Suspension; 5. Bourdon tube; 6. Arc frame; 7. Spray pipe; 8. Servo motor; 9. Drive wheel; 10. Belt; 11. Transmission wheel; 12. Main drum; 13. Adjustment trough; 14. Crossbeam; 15. Water pump; 16. Water tank; 17. Support cylinder; 18. Forward and reverse motor; 19. Tilting rod; 20. Threaded block; 21. Lead screw; 22. Movable slot; 23. Movable trough; 24. Bait block; 25. Fixed shaft; 26. Scraper; 27. Crushing blade; 28. Movable shaft. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0017] Please see Figure 1-4 An embodiment of this utility model provides an organic fertilizer production turning machine, including a gantry frame 1, an arc frame 6 and a main roller 12. Suspension frames 4 are provided on both sides inside the gantry frame 1. The main roller 12 is provided between the two suspension frames 4 through the arc frame 6. Crossbeams 14 are provided at both ends of the arc frame 6. Telescopic rods 3 are installed on the outer sides of the two suspension frames 4. The output end of the telescopic rod 3 is fixedly connected to the crossbeam 14.

[0018] Both suspensions 4 have adjustment slots 13 at their bottom ends for the crossbeams 14 to pass through.

[0019] The gantry frame 1 is the supporting structure for the entire compost turner, and it is made of high-strength steel to ensure sufficient load-bearing capacity.

[0020] The suspension 4 is installed on both sides inside the gantry 1 and is made of high-strength alloy material, which has good corrosion resistance and load-bearing capacity. The bottom end of the suspension 4 is provided with an adjustment groove 13 for the crossbeam 14 to pass through and be adjusted.

[0021] The arc-shaped frame 6 connects the two suspensions 4, and its arc-shaped design increases the stability of the structure. At both ends of the arc-shaped frame 6 are mounting positions for the crossbeams 14, used to fix the crossbeams 14.

[0022] The main roller 12 is mounted between two suspensions 4 via an arc-shaped frame 6. The surface of the main roller 12 is equipped with turning teeth for turning organic fertilizer. The main roller 12 is made of high-strength wear-resistant material to ensure that it will not deform during long-term use.

[0023] The crossbeam 14 is installed at both ends of the arc frame 6 and is made of high-strength steel. One end of the crossbeam 14 passes through the adjustment groove 13 at the bottom of the suspension 4, and the other end is fixedly connected to the output end of the telescopic rod 3.

[0024] The telescopic rod 3 is installed on the outside of the suspension 4, and its output end is fixedly connected to the crossbeam 14. The telescopic rod 3 can be extended and retracted as needed to adjust the position of the main roller 12 and the tumbling depth.

[0025] The adjustment groove 13 is located at the bottom of the suspension 4 and is used for the passage and adjustment of the crossbeam 14. The design of the adjustment groove 13 allows the crossbeam 14 to move up and down within a certain range, thereby achieving precise adjustment of the position of the main roller 12.

[0026] The bottom of both ends of the gantry frame 1 is equipped with track wheels 2, and the top of the gantry frame 1 is also equipped with a water tank 16 and a water pump 15, with the input end of the water pump 15 extending into the interior of the water tank 16.

[0027] The output end of the water pump 15 extends to the bottom of the gantry frame 1 and is connected to the spring tube 5. The output end of the spring tube 5 is fixedly connected to the spray pipe 7 set at the top of the inside of the arc frame 6.

[0028] The top of the gantry 1 is also equipped with a controller that can be remotely connected to external devices.

[0029] The design of the track wheel 2 allows the gantry frame 1 to move freely on the preset track, enhancing the flexibility and applicability of the gantry frame 1.

[0030] A water tank 16 and a water pump 15 are installed on the top of the gantry frame 1. The output end of the water pump 15 extends to the bottom of the gantry frame 1 through a pipe and is connected to the spring tube 5.

[0031] The spring tube 5 is designed with good flexibility and pressure resistance, enabling it to remain stable under the high-pressure output of the water pump 15. The output end of the spring tube 5 is fixedly connected to the spray pipe 7 located at the top of the inner part of the arc-shaped frame 6. The arc-shaped frame 6 has a semi-circular structure, ensuring its stability and durability during long-term use.

[0032] The spray pipes 7 are evenly arranged along the inner side of the arc frame 6. The spray pipes 7 are equipped with multiple nozzles. The orifice diameter of the nozzles is designed according to actual needs to ensure that water can be sprayed evenly.

[0033] A controller is also installed on the top of the gantry frame 1, which can be remotely connected to external devices via wireless or wired means. The controller has intelligent control functions and can control the start and stop of the water pump 15, the on / off of the spray pipe 7, and the movement of the gantry frame 1 according to preset programs or remote commands.

[0034] Both ends of the main roller 12 are connected to the inner wall of the arc frame 6 through the support cylinder 17. A transmission wheel 11 is provided on the outer side of the support cylinder 17 at one end, and a servo motor 8 is installed on the top of the arc frame 6. A drive wheel 9 is installed at the output end of the servo motor 8. A belt 10 is connected between the drive wheel 9 and the transmission wheel 11. An opening for the belt 10 to pass through is also provided on the top of the arc frame 6.

[0035] Both ends of the main roller 12 are connected to the inner wall of the arc frame 6 via support cylinders 17. The support cylinders 17 are made of high-strength materials and have sufficient rigidity and wear resistance to ensure the tightness and stability of the connection.

[0036] A drive wheel 11 is provided on the outer side of the support cylinder 17 at one end of the main drum 12. The drive wheel 11 is fixed to the outer side of the support cylinder 17 by bearings. The selection of bearings must take into account load-bearing capacity and smooth operation.

[0037] A servo motor 8 is mounted on the top of the arc-shaped frame 6, and a drive wheel 9 is mounted on the output end of the servo motor 8. The servo motor 8 is fixed to the top of the arc-shaped frame 6 by a special bracket. The design of the bracket must ensure the stability of the servo motor 8 and facilitate maintenance.

[0038] The drive wheel 9 is connected to the output end of the servo motor 8 via a coupling.

[0039] The drive wheel 9 and the transmission wheel 11 are connected by a belt 10 to form a belt drive system. The top of the arc frame 6 is provided with an opening for the belt 10 to pass through. The size and position of the opening need to be precisely designed to ensure the smooth operation of the belt 10 and avoid jamming.

[0040] The other end of the support cylinder 17 is equipped with a forward and reverse motor 18. The output end of the forward and reverse motor 18 extends into the main drum 12 and is connected to a lead screw 21. Threaded blocks 20 are evenly installed on the lead screw 21. Bait blocks 24 are evenly arranged on the outer side of the threaded blocks 20. A turning rod 19 is installed on the inner side of each bait block 24 through a movable shaft 28. The other end of each turning rod 19 extends to the outer side of the support cylinder 17 and is connected to a scraper 26. Crushing blades 27 are evenly arranged on the outer side of the scraper 26.

[0041] The main roller 12 has movable slots 22 at the positions corresponding to the flipping rod 19 on its side wall for the flipping rod 19 to pass through. The movable slots 22 have fixed shafts 25 inside, and the flipping rod 19 has movable slots 23 at the positions corresponding to the fixed shafts 25.

[0042] Forward and reverse motor 18: The forward and reverse motor 18 is installed inside the support cylinder 17, and its output end extends into the interior of the main roller 12. The function of the forward and reverse motor 18 is to drive the lead screw 21 to move in both directions.

[0043] Lead screw 21: One end of lead screw 21 is connected to the output end of forward and reverse motor 18, and the other end extends into the interior of main drum 12. Threaded blocks 20 are evenly installed on lead screw 21.

[0044] Threaded block 20: The threaded block 20 is connected to the lead screw 21 by threads and can move along the axial direction of the lead screw 21 under the rotation of the lead screw 21.

[0045] Bait block 24: Bait blocks 24 are evenly distributed on the outer side of each threaded block 20. The function of the bait block 24 is to support the casting rod 19.

[0046] Flipping rod 19: A flipping rod 19 is installed on the inner side of each bait block 24 via a movable shaft 28. One end of the flipping rod 19 is connected to the bait block 24, and the other end extends to the outer side of the support cylinder 17 and is connected to a scraper 26.

[0047] Movable shaft 28: Movable shaft 28 is used to connect bait block 24 and casting rod 19, so that casting rod 19 can move within a certain range.

[0048] Scraper 26: Scraper 26 is installed at the other end of the turning rod 19, and its outer side is evenly provided with crushing blades 27.

[0049] Crushing blade 27: Crushing blade 27 is installed on the outside of scraper 26 and is used to crush materials.

[0050] Main roller 12: A movable slot 22 is provided on the side wall of the main roller 12 at the position corresponding to the tilting rod 19. A fixed shaft 25 is provided inside the movable slot 22.

[0051] Movable slot 22: Movable slot 22 is used for the passage of the flipping rod 19 to ensure that the flipping rod 19 can move inside the main drum 12.

[0052] Fixed shaft 25: The fixed shaft 25 is installed inside the movable slot 22 and is used to fix the throwing rod 19.

[0053] Movable groove 23: A movable groove 23 is provided at the position of the flipping rod 19 corresponding to the fixed shaft 25, so that the flipping rod 19 can move on the fixed shaft 25.

[0054] In this embodiment, the gantry frame 1 is moved to a suitable position above the organic fertilizer pile using the track wheels 2. The position of the main roller 12 is adjusted using the telescopic rod 3 according to the height of the pile. Extending or shortening the telescopic rod 3 causes the crossbeam 14 to move up and down within the adjusting groove 13, thereby changing the height of the main roller 12 and bringing it closer to or deeper into the pile. The servo motor 8 is started, and its output drives the drive wheel 9 to rotate, transmitting power to the transmission wheel 11 via the belt 10, which in turn drives the main roller 12 to rotate. The turning teeth on the surface of the main roller 12 perform initial turning of the organic fertilizer material. The forward and reverse motor 18 is started, and its output drives the lead screw 21 to rotate. When the lead screw 21 rotates, the threaded block 20 moves axially along the lead screw 21. Because the bait block 24 is connected to the threaded block 20, the turning rod 19 is connected to the bait block 24 via the movable shaft 28. The fixed shaft 25 is installed in the movable slot 22. The turning rod 19 has a movable slot 23 at the position corresponding to the fixed shaft 25. The turning rod 19 swings left and right with the fixed shaft 25 as the fulcrum, moving with the threaded block 20. The scraper 26 and crushing blade 27 at the other end of the turning rod 19 further crush and turn the material, improving the uniformity of turning. During the material turning process, the speed and direction of rotation of the forward and reverse motor 18 can be adjusted to optimize the turning effect. When the material moisture is detected to be insufficient or excessive, the start and stop of the water pump 15 and the spraying time can be controlled to adjust the amount of water sprayed.

[0055] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0056] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0057] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0058] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An organic fertilizer production turner comprising a portal frame (1), an arc frame (6) and a main drum (12), characterized in that: The gantry (1) has suspensions (4) on both sides inside. A main roller (12) is provided between the two suspensions (4) through an arc frame (6). A crossbeam (14) is provided at both ends of the arc frame (6). A telescopic rod (3) is installed on the outside of the two suspensions (4). The output end of the telescopic rod (3) is fixedly connected to the crossbeam (14). Both ends of the main roller (12) are connected to the inner wall of the arc frame (6) through a support cylinder (17). A transmission wheel (11) is provided on the outer side of one end of the support cylinder (17), and a servo motor (8) is installed on the top of the arc frame (6). A drive wheel (9) is installed on the output end of the servo motor (8), and a belt (10) is connected between the drive wheel (9) and the transmission wheel (11). A forward and reverse motor (18) is provided inside the other end of the support cylinder (17). The output end of 8) extends into the interior of the main drum (12) and is connected to a lead screw (21). Threaded blocks (20) are evenly installed on the lead screw (21). Bait blocks (24) are evenly arranged on the outer side of the threaded blocks (20). A turning rod (19) is installed on the inner side of each bait block (24) through a movable shaft (28). The other end of each turning rod (19) extends to the outer side of the support cylinder (17) and is connected to a scraper (26). A crushing blade (27) is evenly arranged on the outer side of the scraper (26).

2. The organic fertilizer production turner according to claim 1, characterized in that: Both suspensions (4) have adjustment slots (13) at their bottom ends for the crossbeam (14) to pass through.

3. The composting machine according to claim 1, wherein: The main roller (12) has a movable slot (22) at the position corresponding to the flipping rod (19) on its side wall for the flipping rod (19) to pass through. A fixed shaft (25) is provided inside the movable slot (22), and a movable groove (23) is provided at the position corresponding to the fixed shaft (25) of the flipping rod (19).

4. The composting machine according to claim 1, wherein: The bottom of both ends of the gantry (1) is provided with track wheels (2), and the top of the gantry (1) is also provided with a water tank (16) and a water pump (15), with the input end of the water pump (15) extending into the interior of the water tank (16).

5. The organic fertilizer production turner according to claim 4, characterized in that: The output end of the water pump (15) extends to the bottom of the gantry (1) and is connected to a spring tube (5), and the output end of the spring tube (5) is fixedly connected to the spray pipe (7) provided at the top of the inside of the arc frame (6).

6. The organic fertilizer production turner according to claim 1, characterized in that: The top of the arc frame (6) is also provided with an opening for the belt (10) to pass through.

7. The organic fertilizer production turner according to claim 1, characterized in that: The top of the gantry (1) is also equipped with a controller that can be remotely connected to external equipment.

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