A metal chain with special section for removing burrs

Abstract

This utility model relates to the field of deburring devices and discloses a metal chain deburring device with an irregular cross-section. It solves the problem in existing chemical deburring devices where the chain clumps together after being placed inside, preventing sufficient contact between the chain and the chemical liquid, resulting in incomplete deburring. The device includes a reaction cylinder with four support feet fixedly mounted at equal intervals in a ring at the bottom. A discharge valve is fixedly mounted in the middle of the bottom of the reaction cylinder. A top plate is fixedly mounted on the surface of the reaction cylinder via three support rods. An electric push rod is fixedly mounted on the upper part of the top plate. The transmission end of the electric push rod passes downward through the top plate and is fixedly mounted on a mounting base. A servo motor is fixedly mounted at the bottom of the mounting base, and a shaft is fixedly mounted on the output end of the servo motor. This chemical deburring device allows the chain to fully contact the chemical liquid, thus effectively and thoroughly removing burrs, resulting in excellent performance.

Description

Technical Field

[0001] This utility model belongs to the technical field of deburring devices, specifically a deburring device for metal chains with irregular cross-sections. Background Technology

[0002] Chemical deburring devices for irregularly shaped metal chains often utilize electrochemical principles, such as electrolytic deburring equipment. This involves fixing the tool cathode near the burr-covered area of ​​the workpiece, connecting the workpiece to the positive terminal of a DC power supply, and connecting the tool cathode to the negative terminal. Under the action of an electrolyte, the burrs undergo anodic dissolution and are removed. This device is widely used in pneumatic, hydraulic, engineering machinery, fuel injectors and pumps, automotive, and engine industries for deburring pump bodies, valve bodies, connecting rods, plunger needle valve assemblies, and other parts made of different metals. It is particularly suitable for removing burrs from hidden areas such as intersecting holes or complex-shaped parts. It boasts high production efficiency, with deburring time typically ranging from a few seconds to tens of seconds, meeting the demands of high-precision machining. However, when using existing chemical deburring devices, the chain tends to clump together inside the device after the operator puts it in, preventing the chain from fully contacting the chemical liquid phase. This results in incomplete deburring and poor performance. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, this utility model provides a metal chain deburring device with an irregular cross section, which effectively solves the problem that when the operator puts the chain into the device, it will pile up into a clump, which prevents the chain from fully contacting the chemical liquid phase and thus causes the burrs to be not completely removed.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a metal chain deburring device with an irregular cross-section, comprising a reaction cylinder, four support feet fixedly and equidistantly installed at the bottom of the reaction cylinder, a discharge valve fixedly installed at the middle of the bottom of the reaction cylinder, a top plate fixedly installed on the surface of the reaction cylinder by three support rods, an electric push rod fixedly installed on the upper part of the top plate, the transmission end of the electric push rod penetrating downward through the top plate and fixedly installed with a mounting base, a servo motor fixedly installed at the bottom of the mounting base, a shaft fixedly installed at the output end of the servo motor, the bottom end of the shaft extending into the interior of the reaction cylinder and fixedly installed with a support arm, an inclined surface opened on the upper part of the inner wall of the reaction cylinder, four placement slots opened parallel and equidistantly on the upper part of the support arm, and a positioning component for positioning the metal chain provided inside the support arm.

[0005] Preferably, a bushing is rotatably mounted on the upper end of the shaft surface, and two slide rods are symmetrically fixedly mounted on the surface of the bushing, with both slide rods movably inserted into both sides of the top plate.

[0006] Preferably, the positioning component includes two connecting seats, each with a ball bearing rotatably mounted on its opposite side, and a first rectangular rod fixedly mounted on its opposite side. A first connecting plate is fixedly mounted on the opposite end of each of the two first rectangular rods, and a connecting rod is fixedly mounted on the lower part of each of the two first connecting plates. A second connecting plate is fixedly mounted on the opposite end of each of the two connecting rods, and a second rectangular rod is fixedly mounted on the opposite side of each of the two second connecting plates. Insert rods are fixedly mounted on the opposite sides of both the two second connecting plates and the two first connecting plates.

[0007] Preferably, a first pressure plate is fixedly installed at one end of each of the two first rectangular rods, a first spring is sleeved in the middle of each of the two first rectangular rods, a second pressure plate is fixedly installed at the opposite ends of each of the two second rectangular rods, a second spring is sleeved in the middle of each of the two second rectangular rods, and a rectangular sleeve is sleeved at the other end of each of the two first and two second rectangular rods. The tops of the four rectangular sleeves are fixedly connected to the inner top of the support arm, and the two ends of the two first springs are fixedly connected to the rectangular sleeves and the first pressure plate, respectively. The two ends of the two second springs are fixedly connected to the rectangular sleeves and the second pressure plate, respectively.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the operator places the chain links located in the middle of the four irregular cross-section metal chains on the placement slots of the four support arms, so that the two ends of the four irregular cross-section metal chains hang down and extend naturally; then, the electric push rod is activated to drive the mounting base and servo motor to move down. When the servo motor moves down, it drives the support arms into the interior of the reaction cylinder through the shaft, thereby driving the four irregular cross-section metal chains into the chemical solution of the reaction cylinder for reaction. At the same time as the shaft moves down, it also drives the two sliding rods to move down through the bushing, ensuring the stability of the shaft when it moves down. During the downward movement of the support arm, the inclined plane guides and pushes the two connecting seats to move towards each other smoothly through the two ball bearings. When the two connecting seats move towards each other, the two first rectangular rods drive the two first connecting discs to move towards each other. When the two first connecting discs move towards each other, they drive the two second connecting discs to move towards each other through the connecting rods. When the two second connecting discs move towards each other, they drive the two second rectangular rods to move. When the two second rectangular rods and the two first rectangular rods move towards each other, they slide along the inside of the rectangular sleeve and squeeze the first spring and the second spring through the two first pressure plates and the two second pressure plates. This ensures the stability of the movement of the two second rectangular rods and the two first rectangular rods while giving them the ability to elastically reset. When the two first connecting discs and the two second connecting discs move, they drive the insertion rod to insert into the middle of the chain link in the placement slot, thereby quickly positioning the irregular cross-section metal chain. Next, the servo motor is started to drive the shaft to rotate slowly. As the shaft rotates, it rotates along the inside of the bushing, ensuring the stability of the shaft rotation. When the shaft rotates, it drives the four irregularly shaped metal chains to rotate slowly through the support arm, so that the irregularly shaped metal chains react evenly and comprehensively with the chemical solution, thereby effectively removing burrs. This chemical deburring device allows the chains to fully contact the chemical liquid phase during use, thereby completely and effectively removing burrs, resulting in very good performance. Attached Figure Description

[0009] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0010] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the metal chain deburring device with irregular cross-section according to the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the internal structure of the metal chain deburring device with an irregular cross-section according to this utility model. Figure 3 This is a schematic diagram of the structure of the metal chain deburring device with irregular cross-section according to the present invention. Figure 2 ; Figure 4 This is a schematic diagram of the internal structure of the support arm of this utility model; In the diagram: 1. Reaction cylinder; 2. Support foot; 3. Support rod; 4. Top plate; 5. Electric push rod; 6. Mounting base; 7. Servo motor; 8. Shaft; 9. Inclined surface; 10. Support arm; 11. Bushing; 12. Slide rod; 13. Placement groove; 14. Connecting seat; 15. Ball bearing; 16. First pressure plate; 17. First rectangular rod; 18. First spring; 19. First connecting plate; 20. Connecting rod; 21. Second connecting plate; 22. Second rectangular rod; 23. Second pressure plate; 24. Second spring; 25. Rectangular sleeve; 26. Insert rod; 27. Discharge valve. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0012] Depend on Figures 1 to 4The present invention includes a reaction cylinder 1. Four support feet 2 are fixedly installed at equal intervals in a ring at the bottom of the reaction cylinder 1. A discharge valve 27 is fixedly installed at the middle of the bottom of the reaction cylinder 1. A top plate 4 is fixedly installed on the surface of the reaction cylinder 1 by three support rods 3. An electric push rod 5 is fixedly installed on the upper part of the top plate 4. The transmission end of the electric push rod 5 passes downward through the top plate 4 and is fixedly installed on a mounting base 6. A servo motor 7 is fixedly installed at the bottom of the mounting base 6. A shaft 8 is fixedly installed at the output end of the servo motor 7. The bottom end of the shaft 8 extends into the interior of the reaction cylinder 1 and is fixedly installed on a support arm 10. An inclined surface 9 is opened on the upper part of the inner wall of the reaction cylinder 1. Four placement slots 13 are opened parallel and at equal intervals on the upper part of the support arm 10. A positioning component for positioning a metal chain is provided inside the support arm 10.

[0013] In use, the operator places the chain links located in the middle of the four irregularly shaped metal chains on the placement slots 13 of the four support arms 10, so that the two ends of the four irregularly shaped metal chains hang down and extend naturally; then the electric push rod 5 is activated to drive the mounting base 6 and the servo motor 7 to move down. When the servo motor 7 moves down, it drives the support arms 10 into the interior of the reaction cylinder 1 through the shaft 8, thereby driving the four irregularly shaped metal chains into the chemical solution of the reaction cylinder 1 to react; During the downward movement of the support arm 10, the guide and push of the inclined plane 9 will cause the two positioning components to insert into the middle of the chain link located in the placement groove 13, thereby quickly positioning the irregular cross-section metal chain; then the servo motor 7 is started to drive the shaft 8 to rotate slowly. When the shaft 8 rotates, it drives the four irregular cross-section metal chains to rotate slowly through the support arm 10, so that the irregular cross-section metal chains react evenly and comprehensively with the chemical solution, thereby effectively removing burrs; thus, when this chemical deburring device is used, the chain can fully contact the chemical liquid phase, thereby completely and effectively removing burrs, and has a very good performance.

[0014] A bushing 11 is rotatably mounted on the upper end of the surface of the shaft 8. Two slide rods 12 are symmetrically fixedly mounted on the surface of the bushing 11. Both slide rods 12 are movably inserted into both sides of the top plate 4. The positioning assembly includes two connecting seats 14. A ball bearing 15 is rotatably mounted on the side of the two connecting seats 14 that is far apart from each other. A first rectangular rod 17 is fixedly mounted on the side of the two connecting seats 14 that is close to each other. A first connecting plate 19 is fixedly mounted on the end of the two first rectangular rods 17 that is close to each other. A connecting rod 20 is fixedly mounted on the lower part of the two first connecting plates 19. A second connecting plate 21 is fixedly mounted on the end of the two connecting rods 20 that is far away from the first connecting plate 19. A second rectangular rod 22 is fixedly mounted on the side of the two second connecting plates 21 that is far apart from each other. Insert rods 26 are fixedly mounted on the side of the two second connecting plates 21 and the side of the two first connecting plates 19 that is close to each other. As the shaft 8 moves downward, it also drives the two sliding rods 12 to move downward through the bushing 11, ensuring the stability of the shaft 8 when it moves downward; when the shaft 8 rotates, it rotates along the inside of the bushing 11, ensuring the stability of the shaft 8 when it rotates.

[0015] A first pressure plate 16 is fixedly installed at one end of each of the two first rectangular rods 17. A first spring 18 is sleeved in the middle of each of the two first rectangular rods 17. A second pressure plate 23 is fixedly installed at one end of each of the two second rectangular rods 22 that are far apart from each other. A second spring 24 is sleeved in the middle of each of the two second rectangular rods 22. A rectangular sleeve 25 is sleeved at the other end of each of the two first rectangular rods 17 and the two second rectangular rods 22. The tops of the four rectangular sleeves 25 are fixedly connected to the inner top of the support arm 10. The two ends of the two first springs 18 are fixedly connected to the rectangular sleeves 25 and the first pressure plate 16, respectively. The two ends of the two second springs 24 are fixedly connected to the rectangular sleeves 25 and the second pressure plate 23, respectively.

[0016] During the downward movement of the support arm 10, the guide and push of the inclined plane 9 will smoothly drive the two connecting seats 14 to move towards each other through the two ball bearings 15. When the two connecting seats 14 move towards each other, the two first rectangular rods 17 will drive the two first connecting discs 19 to move towards each other. When the two first connecting discs 19 move towards each other, they will drive the two second connecting discs 21 to move towards each other through the connecting rod 20. When the two second connecting discs 21 move towards each other, they will drive the two second rectangular rods 22 to move. When the two second rectangular rods 22 and the two first rectangular rods 17 move towards each other, they will slide along the inside of the rectangular sleeve 25 and squeeze the first spring 18 and the second spring 24 through the two first pressure plates 16 and the two second pressure plates 23. This will ensure the stability of the movement of the two second rectangular rods 22 and the two first rectangular rods 17 while giving them the ability to elastically reset. When the two first connecting discs 19 and the two second connecting discs 21 move, they will drive the insertion rod 26 to be inserted into the middle of the chain link in the placement groove 13, thereby quickly positioning the irregular cross-section metal chain.

Claims

1. A metal chain deburring device with an irregular cross-section, comprising a reaction cylinder (1), characterized in that: The bottom of the reaction cylinder (1) is fixedly equipped with four support feet (2) at equal intervals in a ring. A discharge valve (27) is fixedly installed in the middle of the bottom of the reaction cylinder (1). A top plate (4) is fixedly installed on the surface of the reaction cylinder (1) by three support rods (3). An electric push rod (5) is fixedly installed on the upper part of the top plate (4). The transmission end of the electric push rod (5) passes through the top plate (4) downward and is fixedly installed with a mounting base (6). A servo motor (7) is fixedly installed at the bottom of the mounting base (6). A shaft (8) is fixedly installed at the output end of the servo motor (7). The bottom end of the shaft (8) extends into the interior of the reaction cylinder (1) and is fixedly installed with a support arm (10). An inclined surface (9) is opened on the upper part of the inner wall of the reaction cylinder (1). Four placement slots (13) are opened parallel and at equal intervals on the upper part of the support arm (10). A positioning component for positioning the metal chain is provided inside the support arm (10).

2. The deburring device for an irregularly shaped metal chain according to claim 1, characterized in that: A bushing (11) is rotatably mounted on the upper end of the shaft (8). Two slide rods (12) are symmetrically fixed on the surface of the bushing (11). Both slide rods (12) are movably inserted into both sides of the top plate (4).

3. The deburring device for an irregularly shaped metal chain according to claim 1, characterized in that: The positioning assembly includes two connecting seats (14). A ball bearing (15) is rotatably mounted on the side of the two connecting seats (14) that is far apart from each other. A first rectangular rod (17) is fixedly mounted on the side of the two connecting seats (14) that is close to each other. A first connecting plate (19) is fixedly mounted on the end of the two first rectangular rods (17) that is close to each other. A connecting rod (20) is fixedly mounted on the lower part of the two first connecting plates (19). A second connecting plate (21) is fixedly mounted on the end of the two connecting rods (20) that is far away from the first connecting plate (19). A second rectangular rod (22) is fixedly mounted on the side of the two second connecting plates (21) that is far apart from each other. A plug rod (26) is fixedly mounted on the side of the two second connecting plates (21) and the two first connecting plates (19) that are close to each other.

4. The deburring device for an irregularly shaped metal chain according to claim 3, characterized in that: One end of each of the two first rectangular rods (17) is fixedly mounted with a first pressure plate (16), and the middle of each of the two first rectangular rods (17) is fitted with a first spring (18). The two second rectangular rods (22) are fixedly mounted with a second pressure plate (23) at their ends that are far apart from each other. The middle of each of the two second rectangular rods (22) is fitted with a second spring (24). The other ends of the surfaces of the two first rectangular rods (17) and the two second rectangular rods (22) are fitted with rectangular sleeves (25). The tops of the four rectangular sleeves (25) are fixedly connected to the inner top of the support arm (10). The two ends of the two first springs (18) are fixedly connected to the rectangular sleeves (25) and the first pressure plate (16) respectively. The two ends of the two second springs (24) are fixedly connected to the rectangular sleeves (25) and the second pressure plate (23) respectively.

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