A palette jacquard fabric with high-saturation colours

By using a single-warp, double-weft weaving technique and interweaving with mulberry silk and honeycomb negative ion modified yarns, the problem of low color saturation in traditional brocade fabrics has been solved, achieving efficient production and negative ion health care functions in brocade fabrics.

CN224591128UActive Publication Date: 2026-08-04NANJING YUNJIN RES INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING YUNJIN RES INST CO LTD
Filing Date
2025-09-11
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Traditional brocade fabrics have low color saturation, high production costs, complex and inefficient operations, making it difficult to achieve high-efficiency production.

Method used

The fabric employs a single-warp, double-weft weaving process, using mulberry silk and honeycomb negative ion modified yarn to create highly saturated patterns. The combination of mulberry silk and honeycomb negative ion modified yarn enhances the fabric's skin-friendliness and negative ion health benefits.

Benefits of technology

It improves the saturation of fabric colors, reduces production costs, simplifies the operation process, improves weaving efficiency, and endows fabrics with negative ion health benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a brocade fabric with high-saturation colors, which is a single-warp, double-weft fabric formed by one set of warp yarns and three sets of weft yarns. The three sets of weft yarns include weft A, weft B, and weft C. The fabric includes a ground structure and a pattern structure. Weft A is interwoven with the warp yarns to form the ground surface layer, which is a five-end warp-faced satin; weft B is interwoven with the warp yarns to form the ground middle layer, which is a ten-end warp-faced satin; and weft C is interwoven with the warp yarns to form the ground inner layer, which is a ten-end warp-faced satin. When weft A is interwoven with the warp yarns to form the pattern surface layer, weft B is interwoven with the warp yarns to form the pattern middle layer, and weft C is interwoven with the warp yarns to form the pattern inner layer. When weft B is interwoven with the warp yarns to form the pattern surface layer, weft A is interwoven with the warp yarns to form the pattern middle layer, and weft C is interwoven with the warp yarns to form the pattern inner layer. When weft C is interwoven with the warp yarns to form the pattern surface layer, weft A is interwoven with the warp yarns to form the pattern middle layer, and weft B is interwoven with the warp yarns to form the pattern inner layer. The pattern surface layer of the pattern structure is a ten-end weft-faced satin.
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Description

Technical Field

[0001] This utility model relates to a brocade fabric with highly saturated colors. Background Technology

[0002] Caikujin is a traditional variety of Yunjin brocade. Traditional Caikujin is a double-warp, triple-weft fabric, with a warp ratio of 4:1. Warp A interweaves with weft A to form the ground weave, while warp B interweaves with wefts A, B, and C in a plain weave to display the pattern. Because traditional Caikujin uses a plain weave to display the pattern, the fabric's color saturation is low, affecting the overall appearance. Furthermore, the use of a double-warp beam loom increases production costs due to the additional warp beams, feeding devices, tension detection, and adjustment mechanisms. Operation and maintenance are also more complex, including preparation, start-up, and subsequent maintenance. Ensuring consistent and stable tension between the two warp sets during weaving is also challenging. Finally, the complex threading and adjustment process increases downtime, leading to low loom efficiency. Utility Model Content

[0003] Purpose of the utility model: The purpose of this utility model is to provide a brocade fabric with highly saturated colors, which also has negative ion health care function.

[0004] Technical Solution: The high-saturation patterned brocade fabric of this utility model is a single-warp, multi-weft fabric formed by one set of warp yarns and three sets of weft yarns. The three sets of weft yarns include weft A, weft B, and weft C. The fabric includes a ground structure and a pattern structure. The ground structure includes a ground surface layer, a ground middle layer, and a ground lining layer. The pattern structure includes a pattern surface layer, a pattern middle layer, and a pattern lining layer. Weft A is interwoven with the warp yarns to form the ground surface layer, which is a five-end warp-faced satin. Weft B is interwoven with the warp yarns to form the ground middle layer, which is a ten-end warp-faced satin. The weft yarn (C) interweaves with the warp yarn to form the ground layer, which is a ten-end warp satin. When the weft yarn (A) interweaves with the warp yarn to form the patterned outer layer, the weft yarn (B) interweaves with the warp yarn to form the patterned middle layer, and the weft yarn (C) interweaves with the warp yarn to form the patterned inner layer. When the weft yarn (B) interweaves with the warp yarn to form the patterned outer layer, the weft yarn (A) interweaves with the warp yarn to form the patterned middle layer, and the weft yarn (C) interweaves with the warp yarn to form the patterned inner layer. When the weft yarn (C) interweaves with the warp yarn to form the patterned outer layer, the weft yarn (A) interweaves with the warp yarn to form the patterned middle layer, and the weft yarn (B) interweaves with the warp yarn to form the patterned inner layer, the patterned outer layer of the patterned structure is a ten-end weft satin.

[0005] The total warp density of the fabric is 122.8 threads / cm, and the total weft density is 78 threads / cm. The weft ratio of weft yarns A, B, and C is 1:1:1. Weft yarn C includes yarns of different colors at the same shuttle position, namely weft yarn C1, weft yarn C2, weft yarn C3, weft yarn C4, etc. When forming pattern structure III, which requires different colored weft yarns, the corresponding colored weft yarns are taken out for weaving.

[0006] The warp yarn is made of mulberry silk with a yarn specification of (1 / 22.2 / 24.4 dtex 8T / S×2)6T / Z. Among the three weft yarns (A, B, and C), at least one weft yarn is made of 100% honeycomb negative ion modified yarn with a yarn specification of 1 / 184.53 dtex, while the rest are made of mulberry silk with a yarn specification of (1 / 22.2 / 24.4 dtex 8T / S×2)6T / Z. The fabric surface roughness is increased after interweaving mulberry silk with honeycomb negative ion modified yarn with different linear densities, which increases the friction between the upper and lower friction discs, increases the amount of negative oxygen ions generated, and makes the fabric more skin-friendly.

[0007] Beneficial effects: Compared with the prior art, the present invention has the following advantages: The present invention changes the original warp-to-warp ratio of 4:1, and solves the problem of low color saturation in existing double-warp woven brocade fabrics. The pattern of the present invention's brocade fabric is a ten-end satin weave, and the satin weave has high color saturation. Finally, the present invention uses mulberry silk as warp yarn, honeycomb negative ion modified yarn and mulberry silk as weft yarn, which can produce a brocade fabric with high skin-friendliness and negative ion health care function. Attached Figure Description

[0008] Figure 1 To create a cross-sectional diagram of the terrestrial tissue;

[0009] Figure 2 A cross-sectional view to form the floral structure I;

[0010] Figure 3 A cross-sectional view to form the floral structure II;

[0011] Figure 4 A cross-sectional view to form the floral structure III;

[0012] Figure 5 This is a cross-sectional view of the floral structure IV when different colored weft yarns are used after the track change;

[0013] Figure 6 This is a cross-sectional view of the floral structure V formed when different colored weft yarns are used after a track change.

[0014] Figure 7 A cross-sectional view of the floral structure VI when different colored weft yarns are used after a track change;

[0015] Figure 8 Photo of traditional double-warp brocade fabric;

[0016] Figure 9 The image shows a photo of the brocade fabric from Example 1. Detailed Implementation

[0017] like Figures 1-4As shown, this utility model relates to a highly saturated patterned brocade fabric, which is a single-warp, multi-weft fabric formed by one set of warp yarns and three sets of weft yarns. The three sets of weft yarns include weft A, weft B, and weft C. The fabric includes a ground structure and a pattern structure. The ground structure includes a ground surface layer, a ground middle layer, and a ground lining layer. The pattern structure includes a pattern surface layer, a pattern middle layer, and a pattern lining layer. Weft A is interwoven with the warp yarns to form the ground surface layer, which is a five-end warp-faced satin. Weft B is interwoven with the warp yarns to form the ground middle layer, which is a ten-end warp-faced satin. Weft C... The weft and warp yarns interweave to form the ground layer, which is a ten-end warp satin. When weft A interweaves with the warp yarns to form the patterned outer layer, weft B interweaves with the warp yarns to form the patterned middle layer, and weft C interweaves with the warp yarns to form the patterned inner layer. When weft B interweaves with the warp yarns to form the patterned outer layer, weft A interweaves with the warp yarns to form the patterned middle layer, and weft C interweaves with the warp yarns to form the patterned inner layer. When weft C interweaves with the warp yarns to form the patterned outer layer, weft A interweaves with the warp yarns to form the patterned middle layer, and weft B interweaves with the warp yarns to form the patterned inner layer. The patterned outer layer of the patterned structure is a ten-end weft satin.

[0018] The specific weaving process of each smallest repeating unit in the above-mentioned brocade fabric (each smallest repeating unit in the fabric runs from left to right, starting from the first warp yarn and counting to the tenth warp yarn, and then repeating in a cycle) is as follows:

[0019] (1) Weaving the ground structure:

[0020] (1.1) Along the direction from left to right, the first weft yarn interweaves with the second warp yarn starting from the starting point, and then starting from the first interweaving point, interweaves every five yarns to form the ground surface layer, which is a five-end warp satin;

[0021] (1.2) Along the left-to-right direction, the second warp yarn interweaves with the second warp yarn starting from the starting point, and then starting from the first interweaving point, interweaves every ten yarns to form the middle layer of the ground, which is a ten-warp satin.

[0022] (1.3) Along the left-to-right direction, the weft yarn interweaves with the second warp yarn counting from the starting point, and then, starting from the first interweaving point, interweaves every ten yarns to form the ground layer, which is a ten-end warp satin; as... Figure 1 As shown;

[0023] (2) Fabric pattern structure:

[0024] (2.1) Along the direction from left to right, the first weft yarn interweaves with the third warp yarn starting from the starting point, and then starting from the first interweaving point, interweaves once every ten yarns to form the patterned surface layer, which is a ten-weft satin.

[0025] (2.2) Along the left-to-right direction, the second warp yarn interweaves with the second warp yarn counting from the starting point, and then, starting from the first interweaving point, interweaves every ten yarns to form the middle layer of the pattern, which is a ten-warp satin.

[0026] (2.3) Along the left-to-right direction, the weft yarn interweaves with the second warp yarn counting from the starting point, and then, starting from the first interweaving point, interweaves every ten yarns to form the inner layer of the patterned section, which is a ten-end warp satin; forming patterned structure I, as shown... Figure 2 As shown;

[0027] Alternatively, (2.1) along the left-to-right direction, the second weft yarn interweaves with the third warp yarn counting from the starting point, and then, starting from the first interweaving point, interweaves every ten yarns to form the patterned surface layer, which is a ten-weft satin.

[0028] (2.2) Along the left-to-right direction, the first weft yarn interweaves with the second warp yarn starting from the starting point, and then starting from the first interweaving point, interweaves every ten yarns to form the middle layer of the pattern, which is a ten-end warp satin;

[0029] (2.3) Along the left-to-right direction, the weft yarn interweaves with the second warp yarn counting from the starting point, and then, starting from the first interweaving point, interweaves every ten yarns to form the inner layer of the patterned section, which is a ten-end warp satin; forming patterned structure II, as shown... Figure 3 As shown;

[0030] Alternatively, (2.1) along the left-to-right direction, the weft yarn interweaves with the third warp yarn counting from the starting point, and then counting from the first interweaving point, interweaves once every ten yarns to form the patterned surface layer, which is a ten-weft satin.

[0031] (2.2) Along the left-to-right direction, the first weft yarn interweaves with the second warp yarn starting from the starting point, and then starting from the first interweaving point, interweaves every ten yarns to form the middle layer of the pattern, which is a ten-end warp satin;

[0032] (2.3) Along the left-to-right direction, the second warp yarn interweaves with the second warp yarn counting from the starting point. Then, starting from the first interweaving point, interweaves every ten warp yarns to form the inner layer of the patterned section, which is a ten-warp satin, forming patterned structure III, as shown. Figure 4 As shown.

[0033] Example 1

[0034] The Caikujin fabric is a single-warp, double-weft weave. The ground layer is woven with a double-weft structure. The outer layer is woven with warp yarns and 5-end warp-faced satin (weft type 1), the middle layer with warp yarns and 10-end warp-faced satin (weft type 2), and the inner layer with warp yarns and 10-end warp-faced satin (weft type 3). The floral pattern is also woven with a double-weft structure, and based on color requirements, it forms Pattern Structure I, Pattern Structure II, Pattern Structure III, Pattern Structure IV, Pattern Structure V, and Pattern Structure VI. Pattern Structure I (Gold): The outer layer is woven with warp yarns and 10-end warp-faced satin (weft type 1), the middle layer with warp yarns and 10-end warp-faced satin (weft type 2), and the inner layer with warp yarns and 10-end warp-faced satin (weft type 3). Pattern Structure II (Blue): The outer layer is woven with warp yarns and 10-end warp-faced satin (weft type 2), the middle layer with warp yarns and 10-end warp-faced satin (weft type 1), and the inner layer with warp yarns and 10-end warp-faced satin (weft type 3). The floral structure III (pink) consists of an outer layer woven from warp yarns and 10-end weft satin (C1), a middle layer woven from warp yarns and 10-end weft satin (A), and an inner layer woven from warp yarns and 10-end weft satin (B). The floral structure IV (red) consists of an outer layer woven from warp yarns and 10-end weft satin (C2), a middle layer woven from warp yarns and 10-end weft satin (A), and an inner layer woven from warp yarns and 10-end weft satin (B). The floral structure V (orange) consists of an outer layer woven from warp yarns and 10-end weft satin (3 warp yarns per layer), a middle layer woven from warp yarns and 10-end weft satin (10 warp yarns per layer), and an inner layer woven from warp yarns and 10-end weft satin (10 warp yarns per layer). The floral structure VI (rose red) consists of an outer layer woven from warp yarns and 10-end weft satin (4 warp yarns per layer), a middle layer woven from warp yarns and 10-end weft satin (10 warp yarns per layer), and an inner layer woven from warp yarns and 10-end weft satin (10 warp yarns per layer). (The text repeats itself here.) Figures 4-7 Among the three weft yarn groups A, B, and C, one group of weft yarns uses honeycomb negative ion modified yarn, while the other two groups of weft yarns use mulberry silk.

[0035] contrast Figures 8-9 It is known that the floral pattern of traditional double-warp brocade fabric is a plain weave, while the floral pattern of the brocade fabric in Example 1 is a ten-end satin weave. The use of satin weave in the brocade fabric woven in Example 1 significantly improves the color saturation compared to the plain weave. The brocade fabric woven in Example 1 underwent negative ion function testing. When the ratio of the honeycomb negative ion modified yarn weft to mulberry silk was 1:2, the negative ion generation was 1178. Referring to GB / T 30128—2013 "Detection and Evaluation of Negative Ion Generation in Textiles", when the negative oxygen ion generation is >1000 ions / cm³, the negative ion generation is considered acceptable. -3 At this time, the amount of negative oxygen ions generated is relatively high. Therefore, the negative ion generation of the colored brocade fabric of this invention reaches a high level, and it has excellent negative ion health care function.

Claims

1. A palette jacquard fabric having high-saturation colours, characterised in that: A single-warp, multi-weft fabric is formed by one set of warp yarns and three sets of weft yarns. The three sets of weft yarns include weft A, weft B, and weft C. The fabric includes a ground structure and a pattern structure. The ground structure includes a ground surface layer, a ground middle layer, and a ground lining layer. The pattern structure includes a pattern surface layer, a pattern middle layer, and a pattern lining layer. Weft A interweaves with the warp yarns to form the ground surface layer, which is a five-end warp-faced satin. Weft B interweaves with the warp yarns to form the ground middle layer, which is a ten-end warp-faced satin. Weft C interweaves with the warp yarns to form the ground lining layer. It is a ten-end warp satin; when weft A interweaves with the warp yarn to form the outer layer of the floral pattern, weft B interweaves with the warp yarn to form the middle layer of the floral pattern, and weft C interweaves with the warp yarn to form the inner layer of the floral pattern; when weft B interweaves with the warp yarn to form the outer layer of the floral pattern, weft A interweaves with the warp yarn to form the middle layer of the floral pattern, and weft C interweaves with the warp yarn to form the inner layer of the floral pattern; when weft C interweaves with the warp yarn to form the outer layer of the floral pattern, weft A interweaves with the warp yarn to form the middle layer of the floral pattern, and weft B interweaves with the warp yarn to form the inner layer of the floral pattern, the floral outer layer of the floral pattern structure is a ten-end weft satin.

2. The palette jacquard fabric having high saturation color according to claim 1, characterized in that: The total warp density of the fabric is 122.8 threads / cm, and the total weft density is 78 threads / cm.

3. The palette jacquard fabric having high saturation color according to claim 1, characterized in that: The latitude ratio of the three latitudes is 1:1:

1.

4. The palette jacquard fabric having high saturation color according to claim 1, characterized in that: The warp yarn is made of mulberry silk, and the yarn specification is (1 / 22.2 / 24.4dtex 8T / S×2)6T / Z.

5. The palette jacquard fabric having high saturation color according to claim 1, characterized in that: Among the three weft yarns (A, B, and C), at least one weft yarn is made of honeycomb negative ion modified yarn with a yarn specification of 1 / 184.53dtex, while the rest are made of mulberry silk with a yarn specification of (1 / 22.2 / 24.4dtex 8T / S×2)6T / Z.