A press-in connection and a connection structure

By designing press-fit connectors, the structural strength and reliability issues in the welding scheme of new energy vehicle battery modules are solved, achieving rapid assembly and disassembly and stable connection. This design is suitable for the installation and disassembly of battery modules in new energy vehicle battery packs.

CN224592497UActive Publication Date: 2026-08-04PEM CHINA
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PEM CHINA
Filing Date
2025-07-14
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing welding solutions for battery modules have structural strength and reliability issues in new energy vehicles, and the welding process is cumbersome and difficult to accurately position.

Method used

It adopts a press-fit connector, including a main body, a riveting part and a connecting part. The riveting enables quick assembly and disassembly. The knurled tooth structure forms a torque-resistant structure. The main body is a solid or hollow structure to reduce weight.

Benefits of technology

It enables rapid installation and disassembly, and has stable resistance to thrust and torsion, making it suitable for the installation and disassembly of battery modules in new energy vehicle battery packs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224592497U_ABST
    Figure CN224592497U_ABST
Patent Text Reader

Abstract

The application provides a press riveting connector and a connecting structure. The main body part has a first end and a second end along the axial direction. The first end is provided with a mounting part. The upper surface of the mounting part is provided with a mounting surface. The bottom of the second end is provided with a step surface. The riveting part is arranged below the step surface. The riveting part comprises a material discharging part, a material containing part and a guide part arranged in sequence along the axial direction. The diameter of the material discharging part is smaller than the diameter of the main body part. The material discharging part and the step surface form a material discharging step. The outer diameter of the guide part is smaller than the outer diameter of the material discharging part. The diameter of the material containing part gradually increases from the material discharging part to the guide part. The material containing part and the material discharging part form a material containing groove for containing the material flowing on the plate due to deformation. The first connecting part is formed by the guide part, a first shaft part and a first head part arranged in sequence below the guide part. The guide part, the first shaft part and the first head part form an I-shaped structure. The connecting structure has stable anti-push and anti-torsion capabilities and can realize the quick assembly and disassembly function.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application belongs to the technical field of connectors, and particularly relates to a press-fit connector and connection structure. Background Technology

[0002] The description in this section provides only background information related to the disclosure of this utility model and does not constitute prior art.

[0003] In the current technology, for the rapidly developing new energy vehicles, the quick installation and removal of battery packs is very important. Existing battery modules use welding methods for installation, but the high temperature and heat of the welding method will damage the original structural performance, thereby affecting the strength and reliability of the overall structure. In addition, the welding process is relatively complicated, and it is also difficult to accurately position the welding symmetrically.

[0004] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content

[0005] The purpose of this application is to provide a press-fit connector and connection structure to solve the above problems.

[0006] This application provides a press-fit connector, comprising:

[0007] The main body has a first end and a second end along its axial direction. The first end is provided with a mounting part, the upper surface of which is provided with a mounting surface, and the bottom of the second end is provided with a stepped surface.

[0008] The riveting part is disposed below the stepped surface. The riveting part includes a discharge part, a receiving part, and a guide part arranged sequentially along the axial direction. The diameter of the discharge part is smaller than the diameter of the main body part, and the discharge part forms a discharge step with the stepped surface. The outer diameter of the guide part is smaller than the outer diameter of the discharge part. The diameter of the receiving part gradually increases from the discharge part to the guide part. A receiving groove for accommodating material flowing on the plate due to deformation is formed between the receiving part and the discharge part.

[0009] The first connecting part is formed by the guide part, the first shaft part and the first head part arranged sequentially below the guide part, and the guide part, the first shaft part and the first head part form an I-shaped structure.

[0010] Furthermore, in the aforementioned press-fit connector, a second connecting portion is provided above the mounting portion. The second connecting portion includes a second head, a second shaft portion, and a base portion arranged sequentially along the axial direction. The base portion is disposed on the mounting surface. The outer diameter of the base portion is smaller than the outer diameter of the mounting portion. The outer diameter of the second shaft portion is smaller than the outer diameters of the second head portion and the base portion. The second head portion, the second shaft portion, and the base portion form an I-shaped structure.

[0011] Furthermore, in the aforementioned press-fit connector, the mounting portion has a knurled tooth, polygonal, or oblique conical structure.

[0012] Furthermore, in the aforementioned press-fit connector, the outer wall of the discharge section is provided with knurled teeth.

[0013] Furthermore, in the aforementioned press-fit connector, the main body is a solid or hollow structure.

[0014] This application also provides a connection structure, including:

[0015] The plate has a first plate surface and a second plate surface that are parallel to each other. The first plate surface has a first through hole that is connected to the mounting part, and the second plate surface has a second through hole that is connected to the riveting part. The diameter of the first through hole is larger than the diameter of the second through hole.

[0016] As described above, before the press-fit connector is connected to the plate, the second end of the main body passes through the first through hole and is placed inside the plate, and the stepped surface has a gap with the second plate surface. The guide part is placed inside the second through hole, the discharge part is placed above the second plate surface and has a gap with the second plate surface, the outer diameter of the discharge part is larger than the diameter of the second through hole, and the mounting part is placed on the upper surface of the first plate surface.

[0017] Furthermore, the aforementioned connection structure includes:

[0018] The plate has a first plate surface and a second plate surface that are parallel to each other. The first plate surface has a first through hole that is connected to the mounting part, and the second plate surface has a second through hole that is connected to the riveting part. The diameter of the first through hole is larger than the diameter of the second through hole.

[0019] As described above, in the press-fit connector, the second end of the main body passes through the first through hole and is placed inside the plate, and the stepped surface abuts against the second plate surface. Under the pressure of the stepped surface, part of the material in the plate inside the second through hole deforms and flows into the material receiving groove.

[0020] Furthermore, in the above-described connection structure, the height of the guide portion along the axial direction is greater than or equal to the thickness of the second plate surface.

[0021] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0022] The press-fit connector and connection structure of this utility model have I-shaped positioning for both the first and second connecting parts, enabling quick assembly and disassembly. After the press-fit connector is connected to the plate, the riveting part and the material in the second through hole are interlocked. Under the pressure of the stepped surface, part of the material in the plate in the second through hole deforms and flows into the material receiving groove. At the same time, the discharge part of the knurled tooth structure can be squeezed into the material of the plate during the connection process. The knurled tooth structure has gaps that can form an anti-torque structure, and the material of the plate can be squeezed into the gaps, thereby giving the connection structure stable anti-push and anti-torque capabilities, and enabling quick positioning, installation and disassembly. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of the press-fit connector provided in the embodiments of this application. Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the structure of the press-fit connector provided in the embodiments of this application. Figure 2 ;

[0026] Figure 3 yes Figure 2 A half-section diagram;

[0027] Figures 4 to 7 This is a schematic diagram of a press-fit connector in other embodiments of this application;

[0028] Figure 8 This is a cross-sectional view of the installation process of the connection structure provided in the embodiment of this application;

[0029] Figure 9 This is a front view of the connection structure provided in the embodiments of this application;

[0030] Figure 10 This is a schematic diagram of the connection structure provided in the embodiments of this application.

[0031] In the figure: 1. Main body; 2. Mounting part; 3. Mounting surface; 4. Stepped surface; 5. Riveting part; 51. Discharge part; 52. Material receiving part; 53. Guide part; 6. First shaft part; 7. First head; 8. Second head; 9. Second shaft part; 10. Base part; 11. First plate surface; 12. Second plate surface; 13. First through hole; 14. Second through hole. Detailed Implementation

[0032] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0033] In the description of this utility model, it should be noted that the terms "upper," "middle," "lower," "inner," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The implementation methods of this utility model will now be described based on its overall structure.

[0034] Example 1

[0035] Reference Figures 1 to 7 This application provides a press-fit connector, comprising:

[0036] The main body 1 has a first end and a second end along its axial direction. The first end is provided with a mounting part 2, the upper surface of which is provided with a mounting surface 3, and the bottom of the second end is provided with a stepped surface 4.

[0037] The riveting part 5 is disposed below the stepped surface 4. The riveting part 5 includes a discharge part 51, a receiving part 52 and a guide part 53 arranged sequentially along the axial direction. The diameter of the discharge part 51 is smaller than the diameter of the main body part 1, and the discharge part 51 and the stepped surface 4 form a discharge step. The outer diameter of the guide part 53 is smaller than the outer diameter of the discharge part 51. The diameter of the receiving part 52 gradually increases from the discharge part 51 to the guide part 53. A receiving groove for accommodating the material flowing on the plate due to deformation is formed between the receiving part 52 and the discharge part 51.

[0038] The first connecting part is formed by the guide part 53 and the first shaft part 6 and the first head part 7 arranged sequentially below the guide part 53, and the guide part 53, the first shaft part 6 and the first head part 7 form an I-shaped structure.

[0039] The diameter of the material-containing section 52 gradually increases from the discharge section 51 to the guide section 53. A material-containing groove is formed between the material-containing section 52 and the discharge section 51 to accommodate the material flowing on the sheet due to deformation. The material-containing groove accommodates the material flowing in the sheet during extrusion deformation. The anti-pull-out force structure formed by the material-containing section 52 allows the connected sheet to form a blocking structure with the material-containing section 52, thereby giving the connected sheet the ability to prevent it from coming off.

[0040] Specifically, further, based on the above embodiment, a second connecting part is provided above the mounting part 2. The second connecting part includes a second head 8, a second shaft 9, and a base 10 arranged sequentially along the axial direction. The base 10 is disposed on the mounting surface 3. The outer diameter of the base 10 is smaller than the outer diameter of the mounting part 2. The outer diameter of the second shaft 9 is smaller than the outer diameters of the second head 8 and the base 10. The second head 8, the second shaft 9, and the base 10 form an I-shaped structure. Both the first connecting part and the second connecting part are I-shaped structures, forming a double-press riveted I-shaped nail structure, which enables rapid installation and rapid disassembly, and can be used for installation and disassembly in new energy battery pack battery modules.

[0041] With the above structure, both the first connecting part and the second connecting part are I-shaped positioning, which can realize the function of quick assembly and disassembly, and can restrict the external mounting parts from moving up and down along the axis. The first shaft part 6 and the second shaft part 9 can be quickly installed, positioned and disassembled with the corresponding holes. The corresponding holes can be keyholes, V-holes or U-holes or other structures.

[0042] Specifically, in this embodiment, the mounting part 2 is a knurled, polygonal, or oblique conical structure. The mounting part 2 facilitates guided installation, eliminates radial clearance, and provides additional thrust and torque resistance; in other embodiments, the mounting part 2 may also be configured as a cylindrical structure.

[0043] Specifically, in this embodiment, the outer wall of the discharge section 51 is provided with knurled teeth. The knurled tooth structure of the discharge section 51 allows it to be pressed into the material of the sheet metal during the connection process. The knurled tooth structure has intermittent gaps, forming an anti-torque structure, allowing the material of the sheet metal to be pressed into these gaps, thus enabling the connected sheet metal to resist rotation.

[0044] Specifically, in this embodiment, the main body 1 is a solid or hollow structure. (Refer to...) Figure 4 and Figure 5 The upper part of the main body 1 can be a hollow structure, as shown in the reference. Figure 6 and Figure 7 The main body 1 can be divided into upper and lower parts, both of which are hollow structures. The hollow structure assembly can achieve the effect of reducing the weight of the overall press-fit connection, making the application of press-fit connections more flexible and making the installation of batteries in new energy vehicles more convenient.

[0045] Example 2

[0046] Reference Figures 1 to 10 This embodiment also provides a connection structure using the press-fit connectors described above, including:

[0047] The plate has a first plate surface 11 and a second plate surface 12 that are parallel to each other. The first plate surface 11 has a first through hole 13 that is connected to the mounting part 2. The second plate surface 12 has a second through hole 14 that is connected to the pressing part. The diameter of the first through hole 13 is larger than the diameter of the second through hole 14. As described in Embodiment 1, before the pressing part is connected to the plate, the second end of the main body 1 passes through the first through hole 13 and is placed inside the plate. The stepped surface 4 has a gap with the second plate surface 12. The guide part 53 is placed inside the second through hole 14. The discharge part 51 is placed above the second plate surface 12 and has a gap with the second plate surface 12. The outer diameter of the discharge part 51 is larger than the diameter of the second through hole 14. The mounting part 2 is placed on the upper surface of the first plate surface 11.

[0048] Specifically, in this embodiment, the connection structure includes: a plate having a first plate surface 11 and a second plate surface 12 parallel to each other; the first plate surface 11 having a first through hole 13 connected to the mounting part 2; the second plate surface 12 having a second through hole 14 connected to the pressing part; and the diameter of the first through hole 13 being larger than the diameter of the second through hole 14; as in the pressing connector of Embodiment 1, the second end of the main body 1 passes through the first through hole 13 and is placed inside the plate, and the stepped surface 4 abuts against the second plate surface 12; under the pressing action of the stepped surface 4, part of the material in the plate inside the second through hole 14 deforms and flows into the material receiving groove.

[0049] Using the above structure, refer to Figure 8 First, the guide part 53 is positioned inside the second through hole 14. Then, using the upper and lower parallel molds, riveting pressure is applied to the mounting surface 3, and the main body 1 applies the riveting pressure to the riveting part 5 until the stepped surface 4 is in contact with the second plate surface 12. The material in the riveting part 5 and the second through hole 14 are interlocked and connected. Under the pressure of the stepped surface 4, part of the material in the plate inside the second through hole 14 deforms and flows into the material receiving groove. At the same time, the outer wall of the discharge part 51 is provided with knurled teeth. The knurled tooth structure of the discharge part 51 can be squeezed into the material of the plate during the connection process. There are gaps in the knurled tooth structure, which can form an anti-torque structure. The material of the plate can be squeezed into the gaps, so that the plate has anti-rotation ability after connection. After the press-fit connector is connected to the plate, the connection structure can achieve stable anti-push and anti-torque capabilities. The connection structure in this embodiment can be a single-sided I-beam structure or a double-sided I-beam structure, see reference. Figure 9 When the press-fit connector is a single-sided I-shaped nail, it forms a single-sided I-shaped structure after being connected to the sheet metal; refer to Figure 10 When the press-fit connector is a double-sided I-shaped nail, it forms a double-sided I-shaped structure after being connected to the plate. The I-shaped structure can achieve quick assembly and disassembly with external parts, and can achieve bidirectional positioning installation and disassembly in one step.

[0050] Specifically, in this embodiment, the height of the guide portion 53 along the axial direction is greater than or equal to the thickness of the second plate surface 12, which can realize the connection of the press-fit connector to the second plate surface 12 in the plate.

[0051] Although different specific embodiments are mentioned in this application, this application is not limited to the situations described in industry standards or embodiments. Slightly modified implementations based on certain industry standards or custom methods or embodiments can also achieve the same, equivalent, or similar, or predictable, implementation effects as the above embodiments. Embodiments applying these modified or modified data acquisition, processing, output, and judgment methods still fall within the scope of optional implementations of this application.

[0052] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.

Claims

1. A clinch connection, characterized in that include: The main body has a first end and a second end along its axial direction. The first end is provided with a mounting part, the upper surface of which is provided with a mounting surface, and the bottom of the second end is provided with a stepped surface. The riveting part is disposed below the stepped surface. The riveting part includes a discharge part, a receiving part, and a guide part arranged sequentially along the axial direction. The diameter of the discharge part is smaller than the diameter of the main body part, and the discharge part forms a discharge step with the stepped surface. The outer diameter of the guide part is smaller than the outer diameter of the discharge part. The diameter of the receiving part gradually increases from the discharge part to the guide part. A receiving groove for accommodating material flowing on the plate due to deformation is formed between the receiving part and the discharge part. The first connecting part is formed by the guide part, the first shaft part and the first head part arranged sequentially below the guide part, and the guide part, the first shaft part and the first head part form an I-shaped structure.

2. A clinch connection according to claim 1, characterised in that A second connecting part is provided above the mounting part. The second connecting part includes a second head, a second shaft and a base arranged sequentially along the axial direction. The base is disposed on the mounting surface. The outer diameter of the base is smaller than the outer diameter of the mounting part. The outer diameter of the second shaft is smaller than the outer diameters of the second head and the base. The second head, the second shaft and the base form an I-shaped structure.

3. A clinch connection according to claim 1, characterised in that The mounting part has a knurled tooth, polygonal or oblique conical structure.

4. A clinch fitting according to claim 1, wherein, The outer wall of the discharge section is provided with knurled teeth.

5. A clinch fitting according to claim 1, wherein, The main body is a solid or hollow structure.

6. A connection structure employing the press-riveted connection member according to any one of claims 1 to 5, characterized by include: The plate has a first plate surface and a second plate surface that are parallel to each other. The first plate surface has a first through hole that is connected to the mounting part, and the second plate surface has a second through hole that is connected to the riveting part. The diameter of the first through hole is larger than the diameter of the second through hole. According to any one of claims 1 to 5, before the press-fit connector is connected to the plate, the second end of the main body passes through the first through hole and is placed inside the plate, and the stepped surface has a gap with the second plate surface, the guide part is placed inside the second through hole, the discharge part is placed above the second plate surface and has a gap with the second plate surface, the outer diameter of the discharge part is larger than the diameter of the second through hole, and the mounting part is placed on the upper surface of the first plate surface.

7. A connection structure employing the press-in connection member according to any one of claims 1 to 5, characterized by include: The plate has a first plate surface and a second plate surface that are parallel to each other. The first plate surface has a first through hole that is connected to the mounting part, and the second plate surface has a second through hole that is connected to the riveting part. The diameter of the first through hole is larger than the diameter of the second through hole. According to any one of claims 1 to 5, the second end of the main body passes through the first through hole and is placed inside the plate, and the stepped surface abuts against the second plate surface. Under the pressure of the stepped surface, part of the material in the plate inside the second through hole deforms and flows into the material receiving groove.

8. The connection structure according to claim 7, characterized by The height of the guide portion along the axial direction is greater than or equal to the thickness of the second plate.