A 360 degree rotating device for a shockwave sootblower

By combining a ratchet seat, ratchet gear, spring plate, connecting rod, guide component, and output component, the problem of the soot blower nozzle not being able to rotate is solved, achieving 360-degree rotation, ensuring maximum utilization of shock wave energy, and obtaining the best soot blowing effect.

CN224593301UActive Publication Date: 2026-08-04NANJING WANHE M&C GAUGE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING WANHE M&C GAUGE CO LTD
Filing Date
2025-07-31
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing sootblower nozzles cannot rotate at an angle with each impact pulse, making it difficult to utilize the shock wave energy to the maximum extent and thus making it difficult to achieve the best sootblowing effect.

Method used

The system employs a combination of ratchet seat, ratchet gear, spring plate, connecting rod, guide component, and output component. The extension and retraction of the output component drives the connecting rod to move linearly, and the connecting rod drives the ratchet seat and ratchet to rotate, achieving a 360-degree rotation of the nozzle and ensuring that the shock wave energy is effectively utilized within the maximum range.

Benefits of technology

It achieves 360-degree rotation of the nozzle, utilizing shock wave energy to the maximum extent to obtain the best soot blowing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soot blower, specifically relates to a kind of application shock wave soot blower 360 degree rotating device, including ratchet seat, ratchet, ratchet wheel, spring piece, connecting rod, guide component and output component, ratchet is arranged in ratchet seat, ratchet wheel is connected with ratchet, spring piece is set on ratchet seat, and is connected with ratchet, connecting rod is connected with ratchet seat, guide component is set on ratchet seat, output component is set on connecting rod, the movement of ratchet is driven by connecting rod and the rebound of ratchet is driven by spring piece, so that ratchet wheel can automatically rotate, finally can realize the 360 degree rotation of spout, to make shock wave energy can be effectively utilized in maximum range, to obtain the best soot blowing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of soot blower technology, and in particular to a 360-degree rotating device for shock wave soot blowers. Background Technology

[0002] Traditional boiler soot blowing devices typically employ mechanical soot blowers, sonic soot blowers, or gas shock wave soot blowers, but traditional soot blowers are energy-intensive and inefficient.

[0003] Existing boiler soot blowing devices utilize air shock wave soot blowers, which mainly consist of a control cabinet, valve group box, nozzles, shock wave generator, compressed air tank, delivery pipeline, and control cables. Employing instantaneous pressure relief technology, they utilize the energy of instantaneously generated supersonic fluid shock waves (shock waves), making them a novel type of soot blower for removing boiler ash. Our product uses a specially structured shock wave generator with each pulse lasting longer than 100 milliseconds and reaching an intensity of up to Mach 5 (shock wave intensity inside the nozzle). Compared to traditional steam soot blowers, gas-fired shock wave soot blowers, and acoustic soot blowers, this product offers advantages such as a larger operating space (capable of 360-degree rotational blowing), better soot blowing effect, lower energy consumption, simpler structure, safety and reliability, convenient maintenance, and flexible control.

[0004] However, the nozzle of the existing sootblower cannot rotate at an angle with each impact pulse, and the nozzle can rotate once in several pulses. As a result, the shock wave energy cannot be utilized to the maximum extent and most effectively, and thus it is difficult to obtain the best sootblowing effect. Utility Model Content

[0005] The purpose of this invention is to provide a 360-degree rotating device for shock wave soot blowers, which aims to solve the problem that the nozzle of existing soot blowers cannot rotate by an angle with each impact pulse, and thus cannot rotate a full circle with several pulses, making it difficult to utilize the shock wave energy to the maximum extent and most effectively, and thus making it difficult to obtain the best soot blowing effect.

[0006] To achieve the above objectives, this utility model provides a 360-degree rotating device for a shockwave soot blower, comprising a ratchet seat, a ratchet, a ratchet gear, a spring plate, a connecting rod, a guide member, and an output member. The ratchet is disposed within the ratchet seat, the ratchet gear is connected to the ratchet and located on one side of the ratchet, the spring plate is disposed on the ratchet seat and connected to the ratchet, and located on the side of the ratchet seat near the ratchet, the connecting rod is connected to the ratchet seat and located on one side of the ratchet seat, the guide member is disposed on the ratchet seat, and the output member is disposed on the connecting rod.

[0007] The guide component includes a guide seat and a guide seat bracket. The guide seat is connected to the ratchet seat and is located on one side of the ratchet seat. The guide seat bracket is connected to the guide seat and is located on one side of the guide seat.

[0008] The output component includes a cylinder and a cylinder bracket. The cylinder is connected to the connecting rod and is located on one side of the connecting rod; the cylinder bracket is connected to the cylinder and is located on one side of the cylinder.

[0009] The output component further includes a cylinder push rod sleeve, which is disposed on the cylinder and located on the side of the cylinder near the connecting rod.

[0010] The ratchet has an inclined surface, which is located on the side of the ratchet closest to the ratchet gear.

[0011] This invention relates to a 360-degree rotating shockwave blower device. The output component's extension and retraction movement drives a connecting rod to move linearly. The connecting rod is connected to a ratchet seat. When the output component pulls the connecting rod, it moves the ratchet seat along with it. The ratchet seat contains ratchet teeth. As the connecting rod moves, the ratchet teeth also move forward, with their exposed tips contacting the ratchet gear and causing it to rotate at a certain angle. When the output component reverses direction, the connecting rod pushes the ratchet seat in the opposite direction. At this time, the ratchet teeth in the ratchet seat retract into the next ratchet gear slot under the action of a spring, preparing for the next rotation. Thus, through the movement of the ratchet teeth driven by the connecting rod and the spring's rebound, the ratchet gear can rotate automatically, ultimately achieving a 360-degree rotation of the nozzle. This allows the shockwave energy to be effectively utilized within the maximum range, resulting in optimal blower performance. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the structure of the 360-degree rotating device of the shock wave soot blower of this utility model.

[0014] Figure 2 This is a schematic diagram of the ratchet structure of this utility model.

[0015] Figure 3 This is a schematic diagram of the connecting rod structure of this utility model.

[0016] In the diagram: 101-Ratchet seat, 102-Ratchet, 103-Ratchet gear, 104-Spring plate, 105-Connecting rod, 106-Guide seat, 107-Guide seat bracket, 108-Cylinder, 109-Cylinder bracket, 110-Cylinder pushrod sleeve, 111-Inclined surface. Detailed Implementation

[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0018] Please see Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the structure of the 360-degree rotating device of the shock wave soot blower of this utility model. Figure 2 This is a schematic diagram of the ratchet structure of this utility model. Figure 3 This is a schematic diagram of the connecting rod structure of this utility model.

[0019] This utility model provides a 360-degree rotating device for a shockwave sootblower, including a ratchet seat 101, a ratchet 102, a ratchet gear 103, a spring plate 104, a connecting rod 105, a guide component, and an output component. The guide component includes a guide seat 106 and a guide seat bracket 107. The output component includes a cylinder 108, a cylinder bracket 109, and a cylinder push rod sleeve 110. The ratchet 102 has an inclined surface 111. This solution solves the problem that existing sootblower nozzles cannot rotate by an angle with each impact pulse, resulting in a complete rotation of the nozzle after several pulses. This makes it difficult to utilize the shockwave energy to the maximum extent and most effectively, thus hindering the achievement of optimal sootblowing results. It is understood that the aforementioned solution can be used in situations requiring automatic nozzle rotation.

[0020] In this embodiment, the ratchet seat 101 is provided with the ratchet 102 inside. When the connecting rod 105 moves, the tip of the ratchet 102 is inserted into the tooth groove and pushes the ratchet gear 103 to rotate at a fixed angle.

[0021] The ratchet 102 is disposed within the ratchet seat 101. The ratchet gear 103 is connected to the ratchet 102 and located on one side of the ratchet 102. The spring plate 104 is disposed on the ratchet seat 101 and connected to the ratchet 102, located on the side of the ratchet seat 101 near the ratchet 102. The connecting rod 105 is connected to the ratchet seat 101 and located on one side of the ratchet seat 101. The guide member is disposed on the ratchet seat 101. The output member is disposed on the connecting rod 105. The ratchet 102 is disposed inside the ratchet seat 101. The ratchet gear 103 is connected to the ratchet 102. The surface of the wheel 103 is distributed with multiple unidirectional helical teeth. The ratchet 103 is externally connected to the soot blower nozzle and can limit and support the rotation of the ratchet 103, allowing the ratchet 102 to engage unidirectionally and rotate. The spring plate 104 is disposed on the ratchet seat 101 and at the bottom of the ratchet 102 slot. The spring plate 104 can push the ratchet 102 back to the next slot, realizing intermittent unidirectional rotation. The connecting rod 105 is disposed on the ratchet seat 101. The linear movement of the connecting rod 105 can drive the movement of the ratchet seat 101. The guide member is disposed on the ratchet seat 101. The guide member can guide the ratchet... The movement of seat 101 provides connection support and directional limitation. The output component is mounted on the connecting rod 105, providing a power source for the linear movement of the connecting rod 105. This allows the connecting rod 105 to move linearly by initiating the extension and retraction of the output component. The connecting rod 105 is connected to the ratchet seat 101. When the connecting rod 105 is pulled by the output component, it moves the ratchet seat 101 along with it. The ratchet seat 101 contains ratchet teeth 102. When the connecting rod 105 moves, the ratchet teeth 102 also move forward, and the exposed tip of the ratchet teeth 102 contacts the ratchet. The gear 103 rotates at a certain angle. When the output component runs in the opposite direction, the connecting rod 105 pushes the ratchet seat 101 to move in the opposite direction. At this time, the ratchet 102 in the ratchet seat 101 will retract into the next slot of the ratchet 103 under the action of the spring plate 104, preparing for the next rotation. Thus, the ratchet 103 can rotate automatically by the movement of the ratchet 102 driven by the connecting rod 105 and the rebound of the ratchet 102 driven by the spring plate 104. This allows the nozzle to rotate 360 ​​degrees, thereby enabling the shock wave energy to be effectively utilized within the maximum range, and thus achieving the best dust blowing effect.

[0022] Secondly, the guide seat 106 is connected to the ratchet seat 101 and is located on one side of the ratchet seat 101; the guide seat bracket 107 is connected to the guide seat 106 and is located on one side of the guide seat 106. The ratchet seat 101 is disposed inside the guide seat 106. The guide seat 106 can connect, support, and directionally limit the movement of the ratchet seat 101, thereby making the movement of the ratchet seat 101 more stable. The guide seat bracket 107 is disposed on the guide seat 106 and can connect and support the guide seat 106.

[0023] Meanwhile, the cylinder 108 is connected to the connecting rod 105 and located on one side of the connecting rod 105; the cylinder bracket 109 is connected to the cylinder 108 and located on one side of the cylinder 108; the cylinder push rod sleeve 110 is disposed on the cylinder 108 and located on the side of the cylinder 108 close to the connecting rod 105. The connecting rod 105 is connected to the output end of the cylinder 108, and the cylinder 108 drives the connecting rod 105 to extend and retract. The cylinder bracket 109 is disposed on the cylinder 108, and the cylinder bracket 109 connects and supports the cylinder 108. The cylinder push rod sleeve 110 is disposed on the cylinder 108, and the cylinder push rod sleeve 110 ensures that the output end of the cylinder 108 is precisely aligned with the linear movement of the connecting rod 105, reducing offset.

[0024] Finally, the inclined surface 111 is located on the side of the ratchet 102 close to the ratchet gear 103. The ratchet 102 has an inclined surface 111. Through the inclined surface 111 of the ratchet 102, the spring plate 104 can push the ratchet 102 back to the next tooth groove during the rebound process, in preparation for the next rotation.

[0025] When using the 360-degree rotating shockwave soot blower device of this embodiment, the connecting rod 105 is moved linearly by activating the telescopic movement of the output component. The connecting rod 105 is connected to the ratchet seat 101. When the connecting rod 105 is pulled by the output component, it will drive the ratchet seat 101 to move together. The ratchet seat 101 is designed with ratchet 102 inside. When the connecting rod 105 moves, the ratchet 102 also moves forward. The exposed tip of the ratchet 102 will contact the ratchet gear 103 and drive it to rotate a certain angle. When the output component reverses... During operation, the connecting rod 105 pushes the ratchet seat 101 to move in the opposite direction. At this time, the ratchet 102 in the ratchet seat 101 will retract into the next slot of the ratchet gear 103 under the action of the spring plate 104, preparing for the next rotation. Thus, the ratchet gear 103 can rotate automatically by the movement of the ratchet 102 driven by the connecting rod 105 and the rebound of the ratchet 102 driven by the spring plate 104, and finally the 360-degree rotation of the nozzle can be achieved, so that the shock wave energy can be effectively utilized within the maximum range, thereby obtaining the best soot blowing effect.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A 360 degree rotational device for a shockwave sootblower, comprising: The device includes a ratchet seat, a ratchet, a ratchet gear, a spring plate, a connecting rod, a guide member, and an output member. The ratchet is disposed within the ratchet seat. The ratchet gear is connected to the ratchet and located on one side of the ratchet. The spring plate is disposed on the ratchet seat and connected to the ratchet, located on the side of the ratchet seat near the ratchet. The connecting rod is connected to the ratchet seat and located on one side of the ratchet seat. The guide member is disposed on the ratchet seat, and the output member is disposed on the connecting rod.

2. The 360-degree rotating shockwave soot blower device as described in claim 1, characterized in that, The guide component includes a guide seat and a guide seat bracket. The guide seat is connected to the ratchet seat and is located on one side of the ratchet seat. The guide seat bracket is connected to the guide seat and is located on one side of the guide seat.

3. The 360-degree rotating shockwave soot blower device as described in claim 1, characterized in that, The output component includes a cylinder and a cylinder bracket. The cylinder is connected to the connecting rod and is located on one side of the connecting rod; the cylinder bracket is connected to the cylinder and is located on one side of the cylinder.

4. The 360-degree rotating shockwave soot blower device as described in claim 3, characterized in that, The output component also includes a cylinder push rod sleeve, which is disposed on the cylinder and located on the side of the cylinder near the connecting rod.

5. The 360-degree rotating shockwave soot blower device as described in claim 1, characterized in that, The ratchet has an inclined surface located on the side of the ratchet closest to the ratchet gear.