A calcium carbide furnace remote material surface processing robot high temperature protection device

Abstract

The utility model discloses a calcium carbide furnace remote material surface processing robot high temperature protection device, including the protection shell main part, the left and right side inner wall of protection shell main part all is provided with the cooling assembly for cooling, the cooling assembly includes two ventilating fans and cooling box, two the ventilating fan all inlay in the inner top wall of protection shell main part, the cooling box is fixed in the inner bottom wall of protection shell main part, the outer surface of cooling box is equipped with cooling pump, the front and rear side inner wall of protection shell main part all is provided with the emergency cooling assembly for emergency cooling, the emergency cooling assembly includes support frame and motor. The calcium carbide furnace remote material surface processing robot high temperature protection device, through the cooperation between the cooling assembly and the radiating fin that sets up, and cooling pipe can quickly and effectively absorb heat and emit through radiating fin, improve the heat dissipation efficiency, strengthen the heat dissipation performance of protection device, avoid the temperature of protection device interior too high because of heat accumulation.

Description

Technical Field

[0001] This utility model relates to the field of calcium carbide furnace production equipment, specifically a high-temperature protection device for a remote material surface processing robot for calcium carbide furnaces. Background Technology

[0002] In the calcium carbide furnace production process, the material surface treatment is crucial, directly affecting the furnace's production efficiency and product quality. Currently, the use of remote material surface treatment robots is becoming increasingly common. However, the temperature inside a calcium carbide furnace is extremely high, typically reaching 1800℃-2200℃. Ordinary robots operating in such a high-temperature environment are highly susceptible to damage to their internal electronic components and mechanical transmission parts, severely impacting their normal operation and lifespan, and potentially even leading to safety accidents.

[0003] Existing protective measures are ineffective in preventing high temperatures and cannot quickly cool the robot in case of emergencies, which can damage the robot's internal electronic components, affect the robot's lifespan, and make it difficult to meet actual production needs. Therefore, we provide a high-temperature protection device for a remote material surface processing robot for calcium carbide furnaces. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a high-temperature protection device for a remote material surface processing robot for calcium carbide furnaces, which solves the technical problems mentioned in the background.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace, comprising a protective shell body. Cooling components for cooling are provided on the left and right inner walls of the protective shell body. Each cooling component includes two ventilation fans and a cooling box. The two ventilation fans are embedded in the inner top wall of the protective shell body. The cooling box is fixed to the inner bottom wall of the protective shell body. A cooling pump is installed on the outer surface of the cooling box. Emergency cooling components for emergency cooling are provided on the front and rear inner walls of the protective shell body. Each emergency cooling component includes a support frame and a motor. The support frame is fixed to the inner bottom wall of the protective shell body. Four heat insulation cylinders are fixedly connected to the inner wall of the support frame. The motor is installed on the upper surface of the support frame. Heat dissipation fins for cooling are provided on the left and right sides of the protective shell body.

[0008] Preferably, the output end of the cooling pump is fixedly connected to a cooling pipe, and the other end of the cooling pipe is fixedly connected to a discharge pipe. Both the cooling pipe and the discharge pipe are fixed to the inner wall of the protective shell body, and the other end of the discharge pipe is connected to the inner wall of the ventilation fan.

[0009] Preferably, springs are fixedly connected to the inner walls of the four heat insulation cylinders, and baffle plates are fixedly connected to the ends of the four springs away from the inner walls of the heat insulation cylinders, and the outer surfaces of the four baffle plates are slidably connected to the inner walls of the four heat insulation cylinders respectively.

[0010] Preferably, the output end of the motor is fixedly connected to a gear, and the inner wall of the protective shell body is slidably connected to a rack and a movable plate, the rack meshing with the gear, and the top end of the movable plate being fixedly connected to the bottom surface of the rack.

[0011] Preferably, four baffles are fixedly connected to the outer surface of the movable plate, and the outer surfaces of the four baffles are slidably connected to the outer surfaces of the four heat insulation cylinders, and the contact surfaces of the baffles and the heat insulation cylinders are tightly fitted.

[0012] Preferably, the inner wall of the protective shell body is provided with a first heat insulation layer, a second heat insulation layer and a third heat insulation layer, and temperature monitors are installed on the front and rear inner walls of the protective shell body.

[0013] (III) Beneficial Effects

[0014] This utility model provides a high-temperature protection device for a remote material surface processing robot in a calcium carbide furnace. It has the following beneficial effects:

[0015] The high-temperature protection device of this remote material surface processing robot for calcium carbide furnace, through the cooperation between the set cooling components and heat dissipation fins, the cooling pipe can quickly and effectively absorb heat and dissipate it through the heat dissipation fins, thereby improving heat dissipation efficiency, enhancing the heat dissipation performance of the protection device, and preventing the internal temperature of the protection device from becoming too high due to heat accumulation.

[0016] The high-temperature protection device of this remote material handling robot for calcium carbide furnace works in conjunction with an emergency cooling component and a temperature monitor. When the temperature monitor detects high temperatures inside the robot, the emergency cooling component immediately cools the robot, thus achieving the effect of rapidly reducing the temperature in high-temperature environments, ensuring the safety of the robot's electronic system, and extending the robot's service life. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0019] Figure 3 This is a cross-sectional view of the internal structure of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the emergency cooling component of this utility model.

[0021] In the diagram: 1. Protective shell body; 2. Cooling component; 201. Ventilation fan; 202. Cooling box; 203. Cooling pump; 204. Cooling pipe; 205. Drain pipe; 3. Emergency cooling component; 301. Support frame; 302. Heat insulation cylinder; 303. Spring; 304. Baffle plate; 305. Motor; 306. Gear; 307. Rack; 308. Moving plate; 309. Baffle; 4. Heat dissipation fins; 5. First heat insulation layer; 6. Second heat insulation layer; 7. Third heat insulation layer; 8. Temperature monitor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-4 As shown, this utility model provides a technical solution: a high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace, including a protective shell body 1. The inner walls of the left and right sides of the protective shell body 1 are provided with cooling components 2 for cooling. The cooling components 2 include two ventilation fans 201 and a cooling box 202. The two ventilation fans 201 are embedded in the inner top wall of the protective shell body 1. The ventilation fans 201 are made of high-temperature resistant material and are used for forced ventilation, thereby improving heat dissipation efficiency.

[0024] The cooling tank 202 is fixed to the inner bottom wall of the protective shell body 1. A cooling pump 203 is installed on the outer surface of the cooling tank 202. The output end of the cooling pump 203 is fixedly connected to a cooling pipe 204. The other end of the cooling pipe 204 is fixedly connected to a discharge pipe 205. Both the cooling pipe 204 and the discharge pipe 205 are fixed to the inner wall of the protective shell body 1. The other end of the discharge pipe 205 is connected to the inner wall of the ventilation fan 201. The cooling pipe 204 is made of double-layer high-temperature resistant alloy material. The inner layer is used to transport the cooling medium, and the outer layer has good heat insulation performance to prevent the cooling medium from absorbing too much heat during transportation. The cooling pump 203 draws the cooling medium inside the cooling tank 202 into the cooling pipe 204, which can continuously circulate the cooling medium in the cooling pipe 204 and remove the heat absorbed by the main protective shell.

[0025] The front and rear inner walls of the protective shell body 1 are provided with emergency cooling components 3 for emergency cooling. The emergency cooling components 3 include a support frame 301 and a motor 305. The support frame 301 is fixed to the inner bottom wall of the protective shell body 1. Four heat insulation cylinders 302 are fixedly connected to the inner wall of the support frame 301. The heat insulation cylinders 302 are made of metal with good heat insulation performance, and the front part of the interior of the heat insulation cylinders 302 stores dry ice for emergency cooling.

[0026] The motor 305 is mounted on the upper surface of the support frame 301. Springs 303 are fixedly connected to the inner walls of the four heat insulation cylinders 302. A baffle plate 304 is fixedly connected to the end of each of the four springs 303 away from the inner wall of the heat insulation cylinder 302. The outer surfaces of the four baffle plates 304 are slidably connected to the inner walls of the four heat insulation cylinders 302. The baffle plates 304 are made of a material with good cold insulation performance, which can prevent dry ice from damaging the shaping ability of the springs 303.

[0027] The output end of the motor 305 is fixedly connected to a gear 306. A rack 307 and a movable plate 308 are slidably connected to the inner wall of the protective shell body 1. The rack 307 meshes with the gear 306. The top end of the movable plate 308 is fixedly connected to the bottom surface of the rack 307. Four baffles 309 are fixedly connected to the outer surface of the movable plate 308. The outer surfaces of the four baffles 309 are slidably connected to the outer surfaces of the four heat insulation cylinders 302, and the contact surfaces of the baffles 309 and the heat insulation cylinders 302 are tightly fitted. When emergency cooling of the robot is required, the motor 305 is first started to drive the gear 306. The gear 306 rotates, and the meshing between the gear 306 and the rack 307 causes the moving plate 308 to move downwards, causing the baffle 309 to move away from the port of the heat insulation cylinder 302. Since the spring 303 inside the heat insulation cylinder 302 is in a compressed state, it will immediately push the baffle plate 304 to move outwards after the baffle 309 moves away, thereby pushing the dry ice inside the heat insulation cylinder 302 to the outside of the heat insulation cylinder 302. This allows the dry ice to be used to quickly cool the robot, thereby preventing damage to the robot's internal electronic components due to sudden high temperatures and greatly improving the robot's service life.

[0028] The protective shell body 1 has heat dissipation fins 4 on both its left and right sides for cooling. The inner wall of the protective shell body 1 is provided with a first heat insulation layer 5, a second heat insulation layer 6, and a third heat insulation layer 7. Temperature monitors 8 are installed on the front and rear inner walls of the protective shell body 1. The heat dissipation fins 4 are wavy, which increases the heat dissipation area, and their tilt angle design allows for better air convection and faster heat dissipation under the action of airflow in the calcium carbide furnace. The first heat insulation layer 5 is a high-temperature resistant ceramic fiber layer, which can effectively block high-temperature radiation. The second heat insulation layer 6 is a vacuum heat insulation board, which greatly reduces heat conduction by utilizing the vacuum environment. The third heat insulation layer 7 is an aerogel heat insulation felt, which has an extremely low thermal conductivity, further improving the heat insulation effect.

[0029] In use, when emergency cooling of the robot is required, the motor 305 is first started to drive the gear 306 to rotate. Utilizing the meshing between the gear 306 and the rack 307, the rotating gear 306 drives the moving plate 308 to move downwards, causing the baffle 309 to move away from the port of the heat insulation cylinder 302. Since the spring 303 inside the heat insulation cylinder 302 is in a compressed state, it will immediately push the baffle plate 304 to move outwards after the baffle 309 moves away, thereby pushing the dry ice inside the heat insulation cylinder 302 to the outside of the heat insulation cylinder 302. This allows the dry ice to be used to quickly cool the robot, thereby preventing damage to the robot's internal electronic components due to sudden high temperatures and greatly improving the robot's service life.

[0030] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-temperature protection device for a remote material handling robot for a calcium carbide furnace, comprising a protective shell body (1), characterized in that: The inner walls of the left and right sides of the protective shell body (1) are provided with cooling components (2) for cooling. The cooling components (2) include two ventilation fans (201) and a cooling box (202). The two ventilation fans (201) are embedded in the inner top wall of the protective shell body (1). The cooling box (202) is fixed to the inner bottom wall of the protective shell body (1). A cooling pump (203) is installed on the outer surface of the cooling box (202). The inner walls of the front and rear sides of the protective shell body (1) are also provided with cooling components (2). An emergency cooling assembly (3) for emergency cooling is provided. The emergency cooling assembly (3) includes a support frame (301) and a motor (305). The support frame (301) is fixed to the inner bottom wall of the protective shell body (1). Four heat insulation cylinders (302) are fixedly connected to the inner wall of the support frame (301). The motor (305) is installed on the upper surface of the support frame (301). Heat dissipation fins (4) for cooling are provided on both the left and right sides of the protective shell body (1).

2. The high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace according to claim 1, characterized in that: The output end of the cooling pump (203) is fixedly connected to a cooling pipe (204), and the other end of the cooling pipe (204) is fixedly connected to a discharge pipe (205). The cooling pipe (204) and the discharge pipe (205) are both fixed on the inner wall of the protective shell body (1), and the other end of the discharge pipe (205) is connected to the inner wall of the ventilation fan (201).

3. The high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace according to claim 1, characterized in that: Springs (303) are fixedly connected to the inner walls of the four heat insulation cylinders (302). A baffle plate (304) is fixedly connected to one end of each spring (303) away from the inner wall of the heat insulation cylinder (302). The outer surfaces of the four baffle plates (304) are slidably connected to the inner walls of the four heat insulation cylinders (302).

4. The high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace according to claim 1, characterized in that: The output end of the motor (305) is fixedly connected to a gear (306), and the inner wall of the protective shell body (1) is slidably connected to a rack (307) and a moving plate (308). The rack (307) meshes with the gear (306), and the top of the moving plate (308) is fixedly connected to the bottom surface of the rack (307).

5. The high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace according to claim 4, characterized in that: Four baffles (309) are fixedly connected to the outer surface of the movable plate (308). The outer surfaces of the four baffles (309) are slidably connected to the outer surfaces of the four heat insulation cylinders (302), and the contact surfaces of the baffles (309) and the heat insulation cylinders (302) are tightly fitted.

6. The high-temperature protection device for a remote material surface processing robot for a calcium carbide furnace according to claim 1, characterized in that: The inner wall of the protective shell body (1) is provided with a first heat insulation layer (5), a second heat insulation layer (6) and a third heat insulation layer (7), and temperature monitors (8) are installed on the front and rear inner walls of the protective shell body (1).

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