A pretreatment type smelting device for preparing high-strength high-conductivity copper alloy strip
By using a pre-treatment melting device with rotary screen and shredder roller crushing steps, the problem of uneven raw material distribution in copper alloy melting was solved, thus improving the uniformity and efficiency of copper alloy melting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGYUAN CHUJIANG HIGH PRECISION COPPER STRIP CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-04
AI Technical Summary
In the existing copper alloy smelting process, uneven melting is caused by the uneven size of raw material particles, which affects processing efficiency and alloy ratio, and also consumes time.
The pre-treatment smelting device, including a filler treatment component and a sorting and transfer component, ensures the uniformity of raw materials and improves smelting efficiency through steps such as rotary screen, crushing roller crushing, and collection bucket screening.
This improved the uniformity and efficiency of the copper alloy smelting process, ensured stable alloy proportions, reduced smelting time, and increased processing efficiency.
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Figure CN224593688U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper alloy processing technology, specifically a pretreatment melting device for preparing high-strength, high-conductivity copper alloy strip. Background Technology
[0002] High-strength and high-conductivity copper alloys have strong toughness. Copper alloys are often used to manufacture valves, water pipes, air conditioner indoor and outdoor unit connecting pipes and radiators. Copper alloy strips have a large market demand and wide range of applications due to their good mechanical properties. In the processing and production of copper alloy strips, a smelting device is required to smelt the raw materials.
[0003] In existing copper alloy smelting processes, the raw materials are directly guided through a feeding device. However, the particle size of the raw materials is not uniform, and the melting rate of these different-sized particles varies during the smelting process. This results in the presence of solid metal within the molten metal, altering the alloy composition and affecting the quality of the final alloy. Waiting for complete melting takes considerable time, reducing the processing efficiency of copper alloy strips. Therefore, optimization and improvement are necessary in the application of this technology. Utility Model Content
[0004] The purpose of this invention is to provide a pretreatment melting device for preparing high-strength and high-conductivity copper alloy strip, so as to solve the problem mentioned in the background art that it is difficult to perform homogenization pretreatment on copper alloys before melting, resulting in uneven melting process and affecting processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pretreatment melting device for preparing high-strength, high-conductivity copper alloy strip, comprising: a protective base plate, a support frame fixedly installed on one side of the top of the protective base plate, and a melting furnace fixedly installed at one end of the top of the protective base plate; further comprising a filler treatment component and a sorting and transfer component: the filler treatment component includes a feed box, the feed box is fixedly connected to the top of the support frame, a discharge frame is fixedly installed on one side of the feed box, and a turntable is connected to the bottom of the discharge frame; a shredding roller is connected to the inner side of the feed box; the filler treatment component is used for pretreatment before preparing steel alloy strip; the sorting and transfer component includes a folding cover plate and a collecting hopper, the folding cover plate is hinged to the top of the feed box, a feed baffle is connected to the inner side of the folding cover plate, and the collecting hopper is connected to one end of the inside of the feed box; the sorting and transfer component is used for sorting and transferring raw materials.
[0006] Preferably, a filling port is fixedly installed at the top of the smelting furnace, and a discharge pipe is fixedly installed at one end of the outer side of the smelting furnace.
[0007] Preferably, one end of the feed box is fixedly connected to a discharge square tube, and the size of the discharge square tube is adapted to the size of the filling port.
[0008] Preferably, a screening screen is fixedly connected to one end of the feeding frame, and a motor is fixedly installed at the bottom end of the feeding frame.
[0009] Preferably, the turntable is connected to one output end of the motor, and an elastic telescopic block is slidably connected to the inner side of the turntable.
[0010] Preferably, the inner side of the feed box is rotatably connected to a shredding roller, and two shredding rollers are provided.
[0011] Preferably, the top of the folding cover is fixedly connected to a slide rail, and a slider is slidably connected to the outer side of the slide rail. An elastic connecting rod is slidably connected to the inner side of the slider, and the feed baffle is fixedly connected to the bottom end of the elastic connecting rod.
[0012] Preferably, a snap-fit plate is fixedly connected to the top of the collecting hopper, and a handle is fixedly connected to the top of the snap-fit plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model places the raw material for copper strip smelting in a feeding frame, and then transfers it by being struck by a turntable. The larger particles of the raw material are screened out and fed into the inner side of the shredding roller for crushing. Then, the raw material is dispersed into the smelting furnace through the discharge square tube for smelting, ensuring smelting uniformity and improving processing efficiency. When conveying the raw material for steel strip smelting, a reciprocating adjustable feed baffle is set to intermittently stop the material, making the crushing of the material more uniform. After two screenings, the incompletely crushed raw material is removed through the collection hopper and poured back into the feeding frame for secondary crushing, further improving the uniformity of the raw material and increasing smelting efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the partially separated three-dimensional structure of this utility model; Figure 3 This is a schematic diagram of the partial separation three-dimensional structure of the filler treatment component of this utility model; Figure 4 This is a partial three-dimensional structural diagram of the sorting and transfer component of this utility model.
[0015] In the diagram: 1. Protective base plate; 2. Support frame; 3. Smelting furnace; 4. Filling port; 5. Discharge pipe; 6. Feed box; 7. Discharge square tube; 8. Discharge frame; 9. Screening mesh; 10. Motor; 11. Turntable; 12. Elastic telescopic block; 13. Shredder roller; 14. Folding cover plate; 15. Slide rail; 16. Slider; 17. Elastic connecting rod; 18. Feed baffle; 19. Clip plate; 20. Collection hopper; 21. Handle. Detailed Implementation
[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0018] like Figure 1 - Figure 4 As shown, this application provides a pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip, comprising: a protective base plate 1, a support frame 2 fixedly installed on one side of the top of the protective base plate 1, and a melting furnace 3 fixedly installed at one end of the top of the protective base plate 1; specifically, as shown... Figure 2 As shown, a packing port 4 is fixedly installed at the top of the smelting furnace 3. The smelting furnace 3 is used to smelt and process copper alloy smelting raw materials. A discharge pipe 5 is fixedly installed at one end of the outer side of the smelting furnace 3. The discharge pipe 5 is used to discharge the smelted raw materials.
[0019] The filler treatment assembly includes a feed box 6, which is fixedly connected to the top of the support frame 2. A discharge frame 8 is fixedly installed on one side of the feed box 6, and a turntable 11 is connected to the bottom of the discharge frame 8. A shredding roller 13 is connected to the inner side of the feed box 6. The filler treatment assembly is used for pretreatment before the preparation of steel alloy strip; specifically, such as... Figure 2 As shown, a discharge square tube 7 is fixedly connected to one end of the feed box 6. The size of the discharge square tube 7 is adapted to the size of the filling port 4. The discharge square tube 7 is square, which facilitates the dispersion and filling of the smelting raw materials and improves the smelting effect.
[0020] Specifically, such as Figure 3 As shown, a screen 9 is fixedly connected to one end of the feeding frame 8. The feeding frame 8 is inclined so that the raw material can slide downward under the action of gravity. A motor 10 is fixedly installed at the bottom of the feeding frame 8.
[0021] Specifically, such as Figure 3 As shown, the turntable 11 is connected to one output end of the motor 10, and an elastic telescopic block 12 is slidably connected to the inner side of the turntable 11. The motor 10 drives the turntable 11 to rotate. Four elastic telescopic blocks 12 are provided and are evenly distributed on the inner side of the turntable 11. The elastic telescopic blocks 12 are guided and elastically connected by guide rods, so that when the turntable 11 rotates, the elastic telescopic blocks 12 are thrown out to hit the bottom of the feeding frame 8.
[0022] Specifically, such as Figure 2 As shown, a shredding roller 13 is rotatably connected to the inner side of the feed box 6, and there are two shredding rollers 13. The screening screen 9 guides the larger particles after screening the raw material to the middle of the two shredding rollers 13 for shredding.
[0023] The sorting and transfer assembly includes a folding cover plate 14 and a collection hopper 20. The folding cover plate 14 is hinged to the top of the feed box 6, and a feed baffle 18 is connected to the inner side of the folding cover plate 14. The collection hopper 20 is connected to one end of the inside of the feed box 6. The sorting and transfer assembly is used for sorting and transferring raw materials.
[0024] Specifically, such as Figure 2 As shown, a slide rail 15 is fixedly connected to the top of the folding cover plate 14, and a slider 16 is slidably connected to the outside of the slide rail 15. The slider 16 reciprocates and adjusts within the slide rail 15. An elastic connecting rod 17 is slidably connected to the inside of the slider 16, and a spring is connected to the outside of the elastic connecting rod 17. The top of the spring is fixedly connected to the bottom of the slider 16, and the bottom of the spring is fixedly connected to the top of the feed baffle 18. The feed baffle 18 is fixedly connected to the bottom of the elastic connecting rod 17. When the feed baffle 18 slides, it facilitates the dispersion of materials and improves the crushing efficiency.
[0025] Specifically, such as Figure 4 As shown, a snap-fit plate 19 is fixedly connected to the top of the collecting hopper 20, and a handle 21 is fixedly connected to the top of the snap-fit plate 19. The collecting hopper 20 is attached to the front end of the discharge square tube 7. The outer side of the collecting hopper 20 is inclined and attached to the inner wall of the feed box 6. The inner wall of the collecting hopper 20 is provided with multiple holes to facilitate screening of the crushed material.
[0026] In this embodiment: the raw material for copper strip smelting is placed in the feeding frame 8, and then transferred by the impact of the turntable 11. The larger particles of the raw material are screened and fed into the inner side of the shredding roller 13 for crushing. After being screened again, the material is dispersed into the smelting furnace 3 through the discharge square tube 7 for smelting. When the raw material for steel strip smelting is being transported, a reciprocating adjustable feed baffle 18 is set to intermittently stop the material, so that the crushing of the material is more uniform. After two screenings, the incompletely crushed raw material is removed through the collection hopper 20 and poured back into the feeding frame 8 for secondary crushing, which helps to improve the stability of subsequent smelting.
[0027] Specifically, the solution is as follows: When smelting and processing high-strength, high-conductivity copper alloy strip, the raw material for copper strip smelting is first placed in the feeding frame 8. Then, the turntable 11 is rotated by the motor 10. The four elastic telescopic blocks 12 on the inner side of the turntable 11 will collide with the bottom of the feeding frame 8 under the action of centrifugal force. The raw material is transferred to the screening screen 9 by the impact of the turntable 11. The raw material with larger particles is screened out and fed into the inner side of the shredding roller 13 for crushing. Before the raw material enters the inner side of the shredding roller 13 for crushing, the feed baffle 18 is moved back and forth by the slider 16 to facilitate the crushing of the material. Dispersion adjustment is performed to avoid insufficient crushing of raw materials due to accumulation. Small particles are then screened through the screen 9 and fall to the bottom of the feed box 6. The bottom of the feed box 6 is also inclined to facilitate material transfer. The crushed material is then screened through the collection hopper 20 and then dispersed into the melting furnace 3 through the discharge square pipe 7 for melting. Finally, the incompletely crushed raw materials can be removed through the collection hopper 20 by hand handle 21 and poured back into the discharge frame 8 for secondary crushing to improve the stability of subsequent melting. The molten raw materials can be discharged through the discharge pipe 5.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip, comprising: A protective base plate (1) is provided, with a support frame (2) fixedly installed on one side of the top of the protective base plate (1) and a smelting furnace (3) fixedly installed at one end of the top of the protective base plate (1). The protective base plate (1) is characterized by further comprising: a filler processing assembly, the filler processing assembly including a feed box (6), the feed box (6) being fixedly connected to the top of the support frame (2), a discharge frame (8) being fixedly installed on one side of the feed box (6), and a turntable (11) connected to the bottom end of the discharge frame (8). (6) is connected to the inner side of a shredding roller (13), and the filler treatment assembly is used for pretreatment before steel alloy strip preparation; the sorting and transfer assembly includes a folding cover plate (14) and a collection hopper (20), the folding cover plate (14) is hinged to the top of the feed box (6), the inner side of the folding cover plate (14) is connected to a feed baffle (18), and the collection hopper (20) is connected to one end of the inside of the feed box (6), and the sorting and transfer assembly is used for sorting and transferring raw materials.
2. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, The top of the smelting furnace (3) is fixedly equipped with a filling port (4), and a discharge pipe (5) is fixedly installed on one side of the smelting furnace (3).
3. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, One end of the feed box (6) is fixedly connected to a discharge square tube (7), and the size of the discharge square tube (7) is adapted to the size of the filling port (4).
4. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, A screen (9) is fixedly connected to one end of the feeding frame (8), and a motor (10) is fixedly installed at the bottom end of the feeding frame (8).
5. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 4, characterized in that, The turntable (11) is connected to one output end of the motor (10), and an elastic telescopic block (12) is slidably connected to the inner side of the turntable (11).
6. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, The inner side of the feed box (6) is rotatably connected to a shredding roller (13), and there are two shredding rollers (13).
7. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, The top of the folding cover (14) is fixedly connected to a slide rail (15), and a slider (16) is slidably connected to the outside of the slide rail (15). An elastic connecting rod (17) is slidably connected to the inside of the slider (16), and the feed baffle (18) is fixedly connected to the bottom of the elastic connecting rod (17).
8. The pretreatment melting apparatus for preparing high-strength, high-conductivity copper alloy strip according to claim 1, characterized in that, The top of the collection hopper (20) is fixedly connected to a snap-fit plate (19), and the top of the snap-fit plate (19) is fixedly connected to a handle (21).