A calcium carbide furnace charge surface inspection robot monitoring device

Abstract

This utility model discloses a monitoring device for a calcium carbide furnace charge surface inspection robot, including an inspection robot body. A connecting cylinder is bolted to the upper surface of the robot body. An electric telescopic rod is installed inside the connecting cylinder. The output end of the electric telescopic rod is fixedly connected to a connecting seat. A cleaning and heat dissipation assembly is installed on the upper surface of the connecting seat. The cleaning and heat dissipation assembly includes a connecting box. The bottom surface of the connecting box is fixedly connected to the upper surface of the connecting seat. A connecting plate is fixedly embedded on the outer surface of the connecting box. A camera body is installed inside the connecting box. This monitoring device for a calcium carbide furnace charge surface inspection robot, through the coordinated arrangement of the inspection robot body and the cleaning and heat dissipation assembly, not only achieves heat dissipation inside the connecting box but also cleans dust and impurities from the surface of the connecting plate, thus preventing blurry images and ensuring the requirements of subsequent inspections are met.

Description

Technical Field

[0001] This utility model relates to the field of calcium carbide furnace material processing, specifically a monitoring device for a calcium carbide furnace material surface inspection robot. Background Technology

[0002] Inspection robots are intelligent devices that can move autonomously and perform inspection tasks within a specific area according to preset programs or real-time instructions. They integrate a variety of advanced technologies and can replace manual labor in performing repetitive, dangerous, or environmentally challenging inspection tasks. They are widely used in many fields such as industry, energy, and security.

[0003] In the calcium carbide production process, the condition of the furnace charge surface has a crucial impact on production efficiency, product quality, and production safety. Traditional manual inspection methods not only pose safety risks such as high temperature, dust, and harmful gases, but also suffer from problems such as strong subjectivity, inaccurate data recording, and low monitoring frequency, making it difficult to grasp the changes in the furnace charge surface in real time and comprehensively. Although some existing monitoring equipment uses fixed cameras for monitoring, the harsh internal environment of the calcium carbide furnace, with its high temperature, strong dust, and strong magnetic interference, makes it easy for fixed cameras to be covered by dust, resulting in blurry images and failing to meet the monitoring needs of the complex condition of the furnace charge surface. Therefore, we provide a monitoring device for calcium carbide furnace charge surface inspection robot. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a monitoring device for a robot inspecting the material surface of a calcium carbide furnace, which solves the problems mentioned in the background.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a monitoring device for a calcium carbide furnace charge surface inspection robot, comprising an inspection robot body, a connecting cylinder bolted to the upper surface of the inspection robot body, an electric telescopic rod installed inside the connecting cylinder, a connecting seat fixedly connected to the output end of the electric telescopic rod, a cleaning and heat dissipation assembly installed on the upper surface of the connecting seat, the cleaning and heat dissipation assembly including a connecting box, the bottom surface of the connecting box being fixedly connected to the upper surface of the connecting seat, a connecting plate fixedly embedded on the outer surface of the connecting box, and a camera body installed inside the connecting box.

[0008] Preferably, a dual-head motor is installed on the inner bottom wall of the connecting box, and the output end of the dual-head motor is fixedly connected to a first transmission wheel.

[0009] Preferably, a circular hole is provided on the outer surface of the connecting box, and a cooling fan is installed inside the circular hole.

[0010] Preferably, a second drive wheel is fixedly connected to the outer surface of the cooling fan, and the first drive wheel and the second drive wheel are connected by a first belt drive.

[0011] Preferably, a third transmission wheel is fixedly connected to the other output end of the dual-head motor, a rotating shaft is rotatably connected to the outer surface of the connecting box, a fourth transmission wheel is fixedly connected to one end of the rotating shaft, and the fourth transmission wheel and the third transmission wheel are connected by a second belt drive, and a cleaning plate is fixedly connected to the other end of the rotating shaft.

[0012] Preferably, a cam plate is fixedly connected to the outer surface of the rotating shaft, a slide rod is slidably connected to the upper surface of the connecting box, a connecting frame is fixedly connected to the bottom end of the slide rod, a spring is installed between the connecting frame and the connecting box, and a set of cleaning brushes is installed on the inner wall of the connecting frame.

[0013] (III) Beneficial Effects

[0014] This utility model provides a robot monitoring device for inspecting the material surface of a calcium carbide furnace. It has the following beneficial effects:

[0015] This monitoring device for inspecting the calcium carbide furnace charge surface using a robot body and a cleaning and heat dissipation component works together. The cleaning and heat dissipation component not only dissipates heat inside the connection box, but also cleans dust and impurities from the surface of the connection plate, thus preventing blurry images and ensuring the requirements of subsequent inspections are met.

[0016] This monitoring device for inspecting the surface of calcium carbide furnace materials involves the coordinated setup of the inspection robot body, electric telescopic rod, connecting box, connecting plate, and camera body. The electric telescopic rod allows for height adjustment of the camera body, enabling the capture of different images. The inspection robot body allows for left and right shooting of the camera body, facilitating subsequent filming. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the front view of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the connecting cylinder of this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the connecting box of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the dual-head motor of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the connecting frame of this utility model.

[0022] In the diagram: 1. Inspection robot body; 2. Connecting cylinder; 3. Electric telescopic rod; 4. Connecting seat; 5. Cleaning and heat dissipation assembly; 501. Connecting box; 502. Connecting plate; 503. Camera body; 504. Dual-head motor; 505. First transmission wheel; 506. Round hole; 507. Cooling fan; 508. Second transmission wheel; 509. First belt; 510. Third transmission wheel; 511. Rotary shaft; 512. Fourth transmission wheel; 513. Second belt; 514. Cleaning plate; 515. Cam plate; 516. Slide rod; 517. Connecting frame; 518. Spring; 519. Cleaning brush. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-5 As shown, this utility model provides a technical solution: a monitoring device for a calcium carbide furnace material surface inspection robot, including an inspection robot body 1. A connecting cylinder 2 is installed on the upper surface of the inspection robot body 1 by bolts. By installing the bolts, the connecting cylinder 2 can be disassembled and replaced, thereby ensuring the normal use of the connecting cylinder 2 in the future.

[0025] An electric telescopic rod 3 is installed inside the connecting cylinder 2. The output end of the electric telescopic rod 3 is fixedly connected to a connecting seat 4. A cleaning and heat dissipation component 5 is installed on the upper surface of the connecting seat 4. Through the operation of the electric telescopic rod 3, the height of the cleaning and heat dissipation component 5 can be adjusted, thereby facilitating the device to monitor different heights.

[0026] The cleaning and heat dissipation assembly 5 includes a connecting box 501. The bottom surface of the connecting box 501 is fixedly connected to the upper surface of the connecting seat 4. The fixed connection between the cleaning and heat dissipation assembly 5 and the connecting seat 4 achieves the fixation of the connecting box 501, thereby ensuring the subsequent use effect of the connecting box 501.

[0027] A connecting plate 502 is fixedly embedded on the outer surface of the connecting box 501. The connecting plate 502 is made of acrylic. The material of the connecting plate 502 facilitates subsequent monitoring. A camera body 503 is installed inside the connecting box 501. The camera body 503 can realize monitoring work, which makes it convenient for subsequent staff to check and ensure the normal processing of raw materials.

[0028] A dual-head motor 504 is installed on the inner bottom wall of the connecting box 501. The output end of the dual-head motor 504 is fixedly connected to a first transmission wheel 505. A circular hole 506 is opened on the outer surface of the connecting box 501. A cooling fan 507 is installed inside the circular hole 506. A second transmission wheel 508 is fixedly connected to the outer surface of the cooling fan 507. The first transmission wheel 505 and the second transmission wheel 508 are connected by a first belt 509. Through the operation of the second transmission wheel 508, and by utilizing the transmission connection between the first transmission wheel 505 and the second transmission wheel 508, the cooling fan 507 can be rotated, thereby achieving heat dissipation inside the connecting box 501 and ensuring the normal operation of the subsequent internal devices of the connecting box 501.

[0029] The other output end of the dual-head motor 504 is fixedly connected to a third transmission wheel 510. A rotating shaft 511 is rotatably connected to the outer surface of the connecting box 501. A fourth transmission wheel 512 is fixedly connected to one end of the rotating shaft 511, and the fourth transmission wheel 512 and the third transmission wheel 510 are connected by a second belt 513. A cleaning plate 514 is fixedly connected to the other end of the rotating shaft 511. Through the operation of the dual-head motor 504, the third transmission wheel 510 can be rotated. Then, by utilizing the transmission connection between the third transmission wheel 510 and the fourth transmission wheel 512, the rotating shaft 511 and the cleaning plate 514 are driven to rotate. When the cleaning plate 514 contacts the connecting plate 502, the dust and impurities on the surface of the connecting plate 502 are cleaned to ensure the subsequent detection of the image.

[0030] A cam plate 515 is fixedly connected to the outer surface of the rotating shaft 511. A slide rod 516 is slidably connected to the upper surface of the connecting box 501. A connecting frame 517 is fixedly connected to the bottom end of the slide rod 516. A spring 518 is installed between the connecting frame 517 and the connecting box 501. A set of cleaning brushes 519 is installed on the inner wall of the connecting frame 517. Through the operation of the dual-head motor 504, the cam plate 515 can be driven to rotate. By utilizing the contact between the cam plate 515 and the connecting frame 517, the connecting frame 517 can be moved. Thus, the cleaning brushes 519 can clean the other side of the connecting plate 502. At the same time, the spring 518 can provide a certain reset capability for the connecting frame 517, thereby ensuring the cleaning effect of the subsequent device.

[0031] During operation, the robot body 1 is first controlled by a control panel on its control panel to move smoothly. Then, the camera body 503 is wirelessly connected to a mobile phone for remote monitoring. Once the movement is initiated, when dust adheres to the surface of the connecting plate 502 and obstructs the monitoring view, the dual-head motor 504 is immediately activated. One output of the dual-head motor 504 drives the third transmission wheel 510 to rotate. Through their transmission connection, the rotating shaft 511 and cleaning plate 514 are rotated sequentially. When the cleaning plate 514 rotates to contact the surface of the connecting plate 502, it effectively removes impurities and dust, ensuring a clear monitoring image. Simultaneously, the other output of the dual-head motor 504 drives the first transmission wheel 505 to rotate. This transmission structure drives the cooling fan 507 to rotate at high speed, achieving efficient heat dissipation for the monitoring components inside the connecting box 501 and ensuring stable equipment operation.

[0032] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A monitoring device for a calcium carbide furnace charge surface inspection robot, comprising an inspection robot body (1), characterized in that: The upper surface of the inspection robot body (1) is bolted with a connecting cylinder (2), and an electric telescopic rod (3) is installed inside the connecting cylinder (2). The output end of the electric telescopic rod (3) is fixedly connected to a connecting seat (4). A cleaning and heat dissipation assembly (5) is installed on the upper surface of the connecting seat (4). The cleaning and heat dissipation assembly (5) includes a connecting box (501). The bottom surface of the connecting box (501) is fixedly connected to the upper surface of the connecting seat (4). A connecting plate (502) is fixedly embedded on the outer surface of the connecting box (501). A camera body (503) is installed inside the connecting box (501).

2. The monitoring device for inspecting the material surface of a calcium carbide furnace according to claim 1, characterized in that: A dual-head motor (504) is installed on the inner bottom wall of the connecting box (501), and the output end of the dual-head motor (504) is fixedly connected to a first transmission wheel (505).

3. The monitoring device for a calcium carbide furnace charge surface inspection robot according to claim 2, characterized in that: The outer surface of the connecting box (501) is provided with a circular hole (506), and a cooling fan (507) is installed inside the circular hole (506).

4. The monitoring device for a calcium carbide furnace charge surface inspection robot according to claim 3, characterized in that: The outer surface of the cooling fan (507) is fixedly connected to a second transmission wheel (508), and the first transmission wheel (505) and the second transmission wheel (508) are connected by a first belt (509).

5. The monitoring device for a calcium carbide furnace charge surface inspection robot according to claim 2, characterized in that: The other output end of the dual-head motor (504) is fixedly connected to a third transmission wheel (510). The outer surface of the connecting box (501) is rotatably connected to a shaft (511). One end of the shaft (511) is fixedly connected to a fourth transmission wheel (512), and the fourth transmission wheel (512) and the third transmission wheel (510) are connected by a second belt (513). The other end of the shaft (511) is fixedly connected to a cleaning plate (514).

6. The monitoring device for a calcium carbide furnace charge surface inspection robot according to claim 5, characterized in that: A cam plate (515) is fixedly connected to the outer surface of the rotating shaft (511), a slide rod (516) is slidably connected to the upper surface of the connecting box (501), a connecting frame (517) is fixedly connected to the bottom end of the slide rod (516), and a spring (518) is installed between the connecting frame (517) and the connecting box (501). A set of cleaning brushes (519) is installed on the inner wall of the connecting frame (517).

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