An assembly detection mechanism and automated processing apparatus
By designing an assembly and testing mechanism, automated tensile strength testing of nozzles and assembly bodies was achieved, solving the problems of low efficiency and poor accuracy in existing technologies, improving the reliability of testing and production efficiency, and ensuring product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINJIN IND GANZHOU CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-08-04
AI Technical Summary
In the existing technology, the tensile strength testing of nozzles and assembly bodies is inefficient and inaccurate. Manual testing relies on experience, which is difficult to meet the needs of automated production and cannot work in conjunction with automated production lines, resulting in the risk of missed detections and misjudgments.
An assembly inspection mechanism was designed, including a card block, a clamping component, an assembly component, and a counterweight component. Through the precise positioning of the card slot and the clamping component, the automated movement of the slide rail and the push drive component, and the precise axial tensile force detection of the counterweight component, the automatic insertion and separation of the nozzle and the assembly body are realized, ensuring the consistency and accuracy of the inspection.
It improved testing efficiency and output, reduced the false negative rate and false positive rate, ensured the reliability of test results, and significantly improved product safety and user experience.
Smart Images

Figure CN224594371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated testing technology, and more specifically to an assembly testing mechanism and an automated processing device. Background Technology
[0002] In the production of personal care products such as water flossers and nasal irrigators, the reliability of the nozzle assembly directly affects user experience and safety. The nozzles of these products are typically made of flexible materials or precision plastics, with small interfaces between them and the main body, such as the water tank and handle. Strict requirements are placed on the tensile strength after assembly. Insufficient tensile strength indicates defects in the interlocking and / or sealing structures on the main body, potentially leading to nozzle detachment, leaks, or even liquid entering the electrical circuit, posing a safety hazard.
[0003] Current methods for testing tensile strength mostly rely on manual insertion and extraction tests. However, manual operation depends on experience, and the direction of the applied force is not perpendicular and the force is unstable, which can easily lead to missed detections or misjudgments. In addition, the production lines for oral irrigators and nasal irrigators usually require high-speed batch testing. Manual testing is inefficient and inaccurate, making it difficult to meet the needs of automated production. Furthermore, it cannot coordinate with other processes on automated production lines, which greatly limits the output speed and output volume. Utility Model Content
[0004] The purpose of this utility model is to overcome the defects of the prior art and provide an assembly inspection mechanism and an automated processing device to solve the technical problems of low efficiency and poor accuracy of existing manual inspection of the tensile strength of the assembly body and nozzle.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] In a first aspect, this utility model provides an assembly inspection mechanism applied to a nozzle and an assembly body, the assembly inspection mechanism comprising:
[0007] The card block has a card slot on its top for engaging the assembly body;
[0008] A clamping member for clamping a nozzle;
[0009] An assembly assembly for driving the clamping member toward or away from the locking block, so that the nozzle is inserted into or away from the assembly body;
[0010] A counterweight assembly is connected to the end of the clamping member away from the locking block, and is used to apply an axial tensile force away from the locking block to the clamping member in order to detect the tensile strength of the nozzle and the assembly body assembly.
[0011] The assembly components include:
[0012] The slide rail is horizontally arranged and parallel to the axial direction of the slot, and the clamping member is slidably connected to the slide rail;
[0013] A push drive, the output end of which is connected to the clamping member, is used to drive the clamping member to move along the slide rail to move closer to or further away from the card block.
[0014] The counterweight assembly includes:
[0015] A support block is disposed on the side of the clamping member away from the locking block;
[0016] A pulley, which is vertically arranged and rotatably connected to the support block;
[0017] A counterweight is provided on the side of the pulley away from the clamping member;
[0018] A pull rope abuts against the pulley on the side away from the clamping member, and the two ends of the pull rope are respectively connected to the counterweight and the clamping member.
[0019] It also includes a release component; the release component is disposed above the locking block and is used to release the assembly body from the nozzle.
[0020] The release component includes:
[0021] Mounting block, the mounting block being disposed on one side of the card block;
[0022] An extension block, the extension block being connected to the mounting block on the side near the locking block;
[0023] A telescopic drive component is connected to the extension block, and the output end of the telescopic drive component is positioned facing the slot. It is used to move closer to or away from the assembly body to trigger the separation button on the assembly body or to avoid the assembly body.
[0024] It also includes: a control host; the assembly component and the release component are electrically connected to the control host; the control host is provided with a start switch, which is used to control the operation of the assembly component and the release component.
[0025] The clamping member includes:
[0026] A first clamping block is connected to the assembly assembly and the counterweight assembly;
[0027] The second clamping block is detachably connected to the top of the first clamping block. Both the first clamping block and the second clamping block have clamping grooves on their adjacent sides, and the clamping grooves are used to place the nozzle.
[0028] Secondly, this utility model provides an automated processing device, including: a marking mechanism, a gluing mechanism, and an assembly inspection mechanism as described above; the marking mechanism is used to mark the assembly body, and the gluing mechanism is used to apply glue to the assembly body.
[0029] The marking mechanism includes:
[0030] A marking platform, wherein the assembly and testing mechanism and the gluing mechanism are disposed on the marking platform;
[0031] A laser marking assembly is movably connected to the marking platform and positioned above the slot for marking the assembly body.
[0032] The adhesive application mechanism includes:
[0033] A glue-applying syringe, wherein the glue-applying syringe is used to store grease;
[0034] A glue feeding tube is provided, which passes through the clamping block. One end of the glue feeding tube protrudes into the clamping groove, and the other end is connected to the output end of the glue application needle tube.
[0035] A glue feeder is provided, wherein the input end of the glue-applying needle is connected to the glue feeder, which is used to drive the grease from the glue-applying needle through the glue feeder to the surface of the assembly body and adhere it to the assembly body.
[0036] The advantages of this invention compared to existing technologies are as follows: This invention achieves precise positioning and limiting of the assembly body and nozzle through the slot and clamping component on the top of the clamping block, avoiding detection errors caused by unstable placement; the assembly components drive the clamping component to move, automatically completing the insertion and separation of the nozzle and assembly body, significantly improving efficiency compared to manual operation; the counterweight component applies precise axial tension to the clamping component, ensuring consistency in the tensile strength testing process, avoiding deviations in tension direction, force fluctuations, and subjective judgment errors caused by manual operation, effectively reducing the missed detection rate and false judgment rate, and ensuring the reliability of the test results in truly reflecting the quality of the assembly body; the use of an assembly testing mechanism to replace traditional manual testing facilitates integration into automated production lines and collaborative operation with other processes, significantly improving processing efficiency and output while ensuring testing accuracy, ensuring product safety from the source, and contributing to improved user experience.
[0037] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model, it can be implemented according to the contents of the specification. In order to make the above and other objects, features and advantages of this utility model more obvious and understandable, the following are preferred embodiments, which are described in detail below. Attached Figure Description
[0038] Figure 1 A schematic diagram of the overall structure of an automated processing device provided by this utility model;
[0039] Figure 2 A schematic diagram of the overall structure of an automated processing device provided by this utility model from another perspective;
[0040] Figure 3 A schematic diagram of the overall structure of an automated processing device provided by this utility model from another perspective;
[0041] Figure 4 A schematic diagram of the clamping component, assembly assembly, configuration assembly and release assembly of an assembly and testing mechanism provided by this utility model;
[0042] Figure 5 This is a schematic diagram of the structure of a card block in an assembly and testing mechanism provided by this utility model.
[0043] Figure label:
[0044] 1. Assembly and testing mechanism; 11. Clamping block; 111. Clamping slot; 1111. Interlocking interface; 12. Clamping component; 121. First clamping block; 122. Second clamping block; 13. Assembly component; 131. Slide rail; 132. Pushing drive component; 14. Counterweight component; 141. Support block; 142. Pulley; 143. Counterweight block; 1431. Hook; 144. Pull rope; 15. Release component; 151. Mounting block; 152. Extension block; 153. Telescopic drive component; 16. Control host; 161. Start switch; 17. Protective cover; 171. Movable door; 1711. Handle; 2. Marking mechanism; 21. Marking platform; 22. Laser marking component; 3. Glue application mechanism; 31. Glue application needle; 32. Glue delivery tube; 33. Glue delivery machine; 4. Nozzle. Detailed Implementation
[0045] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0046] It should be understood that, when used in this specification and the appended claims, the terms “comprising” and “including” indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.
[0047] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.
[0048] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0049] Example 1
[0050] See Figure 1-5 As shown, this embodiment discloses an assembly testing mechanism 1, applied to the nozzle 4 and the assembly body, and more specifically, used to test the tensile strength of the nozzle 4 after assembly with the assembly body. It is understood that the assembly body includes, but is not limited to, the handle or water tank of a dental flosser or nasal irrigator. The assembly body has an interlocking structure and a sealing structure for connecting with the nozzle 4, and the nozzle 4 is assembled with the assembly body through the interlocking structure.
[0051] Specifically, the assembly testing mechanism 1 of this embodiment includes: a locking block 11, a clamping member 12, an assembly assembly 13, and a counterweight assembly 14; the top of the locking block 11 is provided with a locking groove 111, which is used to engage the assembly body; the clamping member 12 is used to clamp the nozzle 4; the assembly assembly 13 is used to drive the clamping member 12 to move closer to or away from the locking block 11 so that the nozzle 4 is inserted into or away from the assembly body; the counterweight assembly 14 is connected to the end of the clamping member 12 away from the locking block 11 and is used to apply an axial tensile force away from the locking block 11 to the clamping member 12 to detect the tensile strength of the assembly of the nozzle 4 and the assembly body.
[0052] In practice, the nozzle 4 for testing is placed into the clamping member 12 beforehand, so that the clamping member 12 firmly holds the nozzle 4 to complete the preparation work before testing; after the preparation work is completed, the assembly body to be tested is inserted into the slot 111, and it is ensured that the mating structure of the assembly body faces the clamping member 12; then, the testing mechanism 1 is assembled, so that the clamping member 12 moves closer to the locking block 11 under the driving action of the assembly component 13 until the nozzle 4 and the assembly body are successfully mated, so as to complete the assembly of the nozzle 4 and the assembly body. At this time, the clamping member 12 is subjected to the distribution weight. The pulling force of component 14 causes the nozzle 4 to be subjected to a pulling force that separates it from the assembly body and a resistance force in the opposite direction of the pulling force. If the nozzle 4 does not separate from the assembly body due to the counterweight component 14, it can be confirmed that the tensile strength of the product meets the standard, and thus the interlocking structure and / or sealing structure of the assembly body meets the standard. Otherwise, the assembly body can be recycled or reworked. After the test is completed, the nozzle 4 is first ejected from the assembly body, and then the clamping component 12 is moved in the opposite direction by the assembly component 13, thereby driving the nozzle 4 away from the assembly body, waiting to enter the next test cycle.
[0053] The assembly inspection mechanism 1 in this embodiment achieves precise positioning and limiting of the assembly body and nozzle 4 through the slot 111 on the top of the clamping block 11 and the clamping member 12, avoiding inspection errors caused by unstable placement. The assembly component 13 drives the clamping member 12 to move, automatically completing the insertion and separation of the nozzle 4 from the assembly body, which greatly improves efficiency compared to manual operation. The counterweight component 14 applies precise axial tension to the clamping member 12, ensuring the consistency of the tensile strength testing process and avoiding the deviation of tension direction, force fluctuation and subjective judgment errors caused by manual operation, effectively reducing the missed detection rate and false judgment rate, and ensuring that the test results truly reflect the reliability of the assembly body quality. The use of the assembly inspection mechanism 1 to replace traditional manual inspection is conducive to integration into automated production lines and collaborative operation with other processes. While ensuring inspection accuracy, it significantly improves processing efficiency and output, ensuring product safety from the source and helping to improve the user experience.
[0054] Specifically, the slot 111 is adapted to the shape of the assembly body, and the depth of the slot 111 is less than or equal to half the height of the assembly body; the end of the slot 111 near the clamping member 12 is provided with an interface 1111. The slot 111 adapts to the shape of the assembly body, and through contour matching, it achieves rapid positioning and stable engagement of the assembly body, avoiding shaking or skewing caused by misfitting shapes, thus improving the reliability of the test results. The depth of the slot 111 does not exceed half the height of the assembly body, which not only ensures sufficient engagement force, but also reserves operating space for the release component 15, marking mechanism 2, etc. above the assembly body, and improves the convenience of disassembling the assembly body after testing. The interface 1111 is set towards the clamping member 12 to ensure that the insertion direction of the nozzle 4 is coaxially aligned with the mating structure of the assembly body, and also avoids interference of the locking block 11 with the assembly action, while avoiding structural damage caused by eccentric insertion, ensuring the standardization of the testing process and the accuracy of the test results.
[0055] Specifically, the assembly component 13 includes: a slide rail 131 and a push drive component 132; the slide rail 131 is horizontally arranged and parallel to the axis of the slot 111, and the clamping component 12 is slidably connected to the slide rail 131; the output end of the push drive component 132 is connected to the clamping component 12 and is used to drive the clamping component 12 to move along the slide rail 131 to approach or move away from the slot 11. It can be understood that the push drive component 132 can be a cylinder, a hydraulic cylinder, a linear motor, or an electric cylinder. After the inspection process begins, the output end of the push drive component 132 pushes the clamping component 12 to move horizontally along the slide rail 131 toward the slot 11, and the nozzle 4 moves synchronously with the clamping component 12 and aligns with the mating structure of the assembly body; when the clamping component 12 moves to the set position, the nozzle 4 is fully inserted into the mating structure of the assembly body, completing the assembly action. After the inspection is completed and nozzle 4 is ejected from the assembly body, the output end of the push drive 132 retracts, driving the clamping member 12 away from the block 11 along the slide rail 131, thus separating nozzle 4 from the assembly body and entering the next inspection cycle. Through the coordinated operation of the slide rail 131 and the push drive 132, precise control of the clamping member 12's movement path is achieved, avoiding insertion angle deviations caused by hand tremors during manual operation. This significantly reduces the fluctuation range of the clamping member 12's movement, ensuring the stability of nozzle 4 insertion. Furthermore, the use of the push drive improves the automation level of the assembly process and significantly increases inspection efficiency.
[0056] Specifically, the counterweight assembly 14 includes: a support block 141, a pulley 142, a counterweight block 143, and a pull rope 144. The support block 141 is located on the side of the clamping member 12 away from the locking block 11. The pulley 142 is vertically arranged and rotatably connected to the support block 141. The counterweight block 143 is located on the side of the pulley 142 away from the clamping member 12. The pull rope 144 abuts against the side of the pulley 142 away from the clamping member 12, and both ends of the pull rope 144 are respectively connected to the counterweight block 143 and the clamping member 12. It can be understood that the pulley 142 is vertically arranged, that is, the central axis of the pulley 142 is horizontal. After the nozzle 4 is assembled with the assembly body, the counterweight block 143 hangs down due to gravity, and the pull rope 144, after being turned by the pulley 142, applies a horizontal axial pulling force to the clamping member 12 that is away from the locking block 11. The magnitude of the pulling force is determined by the mass of the counterweight 143, which is set according to actual needs or the structural characteristics of the assembly body. During the testing process, if the nozzle 4 is firmly connected to the assembly body, the counterweight 143 remains stationary; if the tensile strength is insufficient, the nozzle 4 is pulled along with the clamp 12 and then detaches from the assembly body, causing the counterweight 143 to fall under its own weight. The counterweight assembly 14 utilizes the mechanical reversing characteristics of the pulley 142 to convert the gravity of the counterweight 143 into axial pulling force. Compared to manual pulling, the stability of the pulling force is improved, and the consistency of the pulling force is maintained, avoiding the deviations and uncertainties caused by manual operation.
[0057] In this embodiment, the counterweight 143 is a weight, and both the top of the counterweight 143 and the clamping member 12 are provided with hooks 1431, which are hooked to the pull rope 144. The setting of the hooks 1431 makes the counterweight 143 and the clamping member 12 detachably connected to the pull rope 144, which helps to adjust the mass of the counterweight 143 by switching weights of different weights. This is beneficial for adapting to the tensile strength testing after different types of assembly bodies and nozzles 4 are assembled, and also facilitates the assembly, disassembly and replacement of the counterweight assembly 14, greatly reducing the maintenance difficulty of the counterweight assembly 14.
[0058] Preferably, the assembly inspection mechanism 1 in this embodiment further includes: a weight sensor and / or a displacement sensor; the weight sensor is disposed at the bottom of the counterweight 143, used to receive information about the fall of the counterweight 143 and send it to the control host 16; the displacement sensor is disposed on the side wall of the support block 141, used to detect the displacement change of the counterweight 143 after assembly and send it to the control host 16. By monitoring the fall state of the counterweight 143 in real time by the weight sensor and accurately capturing the displacement change of the counterweight 143 by the displacement sensor, the tensile strength of the nozzle 4 can be quantitatively analyzed. It can not only automatically determine whether the assembly meets the standards, but also record the specific tensile force value and displacement curve, providing data support for quality traceability and improving the intelligence and accuracy of the inspection.
[0059] Specifically, the assembly inspection mechanism 1 in this embodiment further includes a release component 15. The release component 15 is disposed above the locking block 11 and is used to release the assembly body from the nozzle 4. After the inspection is completed, the nozzle 4 is separated from the assembly body by the release component 15, so that the push drive component 132 can pull back the nozzle 4 and wait for the next inspection process. The release component 15 realizes the automated disassembly of the assembly after inspection without manual separation, and helps to avoid structural damage to the assembly body due to excessive force or directional deviation when manually pulling out the nozzle 4, thus ensuring the integrity and quality reliability of the assembly body.
[0060] Specifically, the release component 15 includes: a mounting block 151, an extension block 152, and a telescopic drive component 153; the mounting block 151 is disposed on one side of the locking block 11; the extension block 152 is connected to the mounting block 151 on the side near the locking block 11; the telescopic drive component 153 is connected to the extension block 152, and the output end of the telescopic drive component 153 is positioned facing the slot 111, used to move closer to or further away from the assembly body to trigger the separation button on the assembly body or to avoid the assembly body. It is understood that, in order to reduce damage to the assembly body structure caused by the separation action of the nozzle 4, the assembly body is usually provided with a separation button. The separation button is used to release the interlocking structure, causing the nozzle 4 to pop out, so that the user can disassemble or replace the nozzle 4. More specifically, there is a certain vertical distance between the extension block 152 and the locking block 11, and the extension block 152 extends horizontally towards the slot 111, so that the axis of the output end of the telescopic drive component 153 is aligned with the center of the separation button on the assembly body. Before or during testing, the telescopic drive component 153 is in a retracted state, providing clearance for the connection or separation of the assembly body and the slot 111. After testing, the output end of the telescopic drive component 153 extends and applies a certain pressure to the separation button, triggering the unlocking of the interlocking structure so that the nozzle 4 separates from the assembly body. After the nozzle 4 separates from the assembly body, the telescopic drive component 153 automatically retracts and enters a standby state.
[0061] In this embodiment, the telescopic drive component 153 is a cylinder. It is understood that in other embodiments, hydraulic cylinders, linear motors, electric cylinders, or other drive components may be used instead of cylinders, depending on actual needs.
[0062] Specifically, the assembly and testing mechanism 1 in this embodiment further includes: a control host 16; the assembly component 13 and the release component 15 are electrically connected to the control host 16; the control host 16 is equipped with a start switch 161, which is used to control the operation of the assembly component 13 and the release component 15. More specifically, the control host 16 is located at the bottom of the locking block 11 to increase the vertical height of the locking block 11, thereby aligning the assembly body with the nozzle 4. After the operator presses the start switch 161, the control host 16 activates the push drive component 132 of the assembly component 13 and the telescopic drive component 153 of the release component 15 according to a preset program, so that the push drive component 132 and the telescopic drive component 153 complete preset actions in preset steps. The setting of the control host 16 significantly reduces the manual intervention links, greatly improves the automation level of the assembly and testing mechanism 1, and also facilitates standardized program control, ensuring the consistency of the testing process under different shifts and different operators, and improving the testing difficulty and efficiency.
[0063] Specifically, the clamping component 12 includes a first clamping block 121 and a second clamping block 122. The first clamping block 121 is connected to the assembly component 13 and the counterweight component 14. The second clamping block 122 is detachably connected to the top of the first clamping block 121. Both the first clamping block 121 and the second clamping block 122 have clamping grooves on their adjacent sides for placing the nozzle 4. In this embodiment, the first clamping block 121 and the second clamping block 122 are connected by bolts. When installing the nozzle 4, the second clamping block 122 is first removed from the first clamping block 121, the nozzle 4 is placed into the clamping groove of the first clamping block 121, and then the second clamping block 122 is reset and fixed, so that the two clamping grooves form a clamping cavity that matches the shape of the nozzle 4. During the testing process, the first clamping block 121 moves under the driving action of the assembly component 13 and simultaneously bears the pulling force of the counterweight component 14. The load is transmitted through the friction between the inner wall of the clamping groove and the surface of the nozzle 4, ensuring that the nozzle 4 does not slide relative to the clamping component 12 during testing. Understandably, in practice, a single nozzle 4 can be tested multiple times. That is, the nozzle 4 is fixed inside the clamping part 12, and after the batch assembly host is tested in sequence, the nozzle 4 is replaced. This saves the number of replacements, greatly shortens the overall testing time, and further improves testing efficiency.
[0064] Specifically, the assembly and testing mechanism 1 in this embodiment further includes: a protective cover 17; the protective cover 17 is transparent and covers the clamping member 12, the assembly component 13, and the counterweight component 14; the protective cover 17 has an opening on the side near the locking block 11, and the side wall of the protective cover 17 has an operating port, with a movable door 171 hinged to the edge of the operating port, and a handle 1711 on the movable door 171. The transparent protective cover 17 can effectively isolate the moving parts inside the assembly and testing mechanism 1, prevent operators from accidentally contacting the counterweight component 14, the assembly component 13, and other moving parts, prevent safety accidents caused by component movement or the falling of the counterweight block 143, ensure the safety of operators, and facilitate observation of the operating status of the assembly and testing mechanism 1, which is conducive to timely detection of operational errors or component damage during the testing process. The design of the opening and movable door 171 not only facilitates the loading, unloading and docking operations of the assembly body and nozzle 4, but also maintains a protective state during the testing process to prevent foreign objects from entering the moving parts and interfering with the testing accuracy. At the same time, it facilitates the daily maintenance and repair of the assembly and testing mechanism 1, improves the safety and stability of the assembly and testing mechanism 1, and ensures that the testing work is carried out efficiently and safely.
[0065] Example 2
[0066] See Figure 1-5 As shown, this embodiment discloses an automated processing device. Based on the assembly inspection mechanism 1 of Embodiment 1, the automated processing device of this embodiment includes: a marking mechanism 2, a gluing mechanism 3, and the assembly inspection mechanism 1 of Embodiment 1; the marking mechanism 2 is used to mark the assembly body, and the gluing mechanism 3 is used to apply glue to the assembly body. More specifically, both the marking mechanism 2 and the gluing mechanism 3 are electrically connected to the control host 16, and the control host 16 is used to control the operation of the marking mechanism 2 and the gluing mechanism 3.
[0067] In practice, after the assembly body and the slot 111 are engaged, the control host 16 triggers the start of the marking mechanism 2 and the gluing mechanism 3. The marking mechanism 2 marks the surface of the assembly body with labels such as product model, batch number, production date and other information. The gluing mechanism 3 pushes high-viscosity grease, such as contact lubricant, to the charging port of the assembly body to improve the electrical performance, corrosion resistance and durability of the charging port.
[0068] The automated processing device in this embodiment integrates a marking mechanism 2, a gluing mechanism 3, and an assembly and inspection mechanism 1, which facilitates the parallel operation of marking, gluing, and inspection processes. While ensuring inspection accuracy, it significantly improves the processing efficiency and output of products. More specifically, the marking mechanism 2 and the gluing mechanism 3 realize the automated marking and gluing of the assembly body, replacing the traditional manual labeling and gluing methods. This avoids problems such as label falling off or being pasted crookedly, prevents problems such as uneven grease coverage or inconsistent usage, and significantly improves the efficiency of marking and gluing, which helps to reduce the time of the entire processing flow.
[0069] Specifically, the marking mechanism 2 includes a marking platform 21 and a laser marking component 22; the assembly inspection mechanism 1 and the gluing mechanism 3 are mounted on the marking platform 21; the laser marking component 22 is movably connected to the marking platform 21 and is positioned above the slot 111 for marking the assembly body. In practice, the laser marking component 22 moves along a preset trajectory to the top of the assembly body and emits a high-energy laser beam according to a preset program to etch a label onto the surface of the assembly body. The originally separate marking, gluing, and inspection processes are integrated into one unit on the marking platform 21, reducing the number of loading, unloading, and handling operations of the assembly body, shortening the processing cycle of a single product, and enabling all mechanisms to share the same control host 16, achieving data interoperability and improving the production traceability of the product.
[0070] In this embodiment, the marking mechanism 2 is a laser engraving machine, and the marking platform 21 and laser marking component 22 are the marking platform 21 and laser marking component 22 of the laser engraving machine. After receiving the marking command sent by the control host 16, the control system of the laser engraving machine controls the laser marking component 22 to move to the specified coordinate position, and then emits pulsed laser to form vaporization etching on the surface of the assembly body. Using an industrial-grade laser engraving machine as the marking mechanism 2 has higher marking accuracy and faster marking speed compared to traditional pneumatic marking or inkjet printing. The laser engraving process requires no consumables, has low operating costs, and meets environmental protection requirements. The non-contact marking method of the laser beam avoids mechanical damage to the assembly body caused by rigid contact, ensuring the structural integrity and quality reliability of the assembly body.
[0071] Specifically, the gluing mechanism 3 includes: a gluing needle 31, a glue delivery tube 32, and a glue delivery machine 33. The gluing needle 31 is used to store grease. The glue delivery tube 32 passes through the locking block 11, with one end protruding into the locking groove 111 and the other end connected to the output end of the gluing needle 31. The input end of the gluing needle 31 is connected to the glue delivery machine 33, which drives the grease from the gluing needle 31 through the glue delivery tube 32 to the surface of the assembly body and adheres to it. In practice, after the assembly body is locked into the locking groove 111, the control host 16 triggers the glue delivery machine 33 to start. The glue delivery machine 33 delivers the grease through the glue delivery tube 32 to the charging port of the assembly body at a preset pressure. The gluing mechanism 3 achieves precise quantitative coating of grease, significantly reducing coating thickness error compared to manual gluing, and significantly improving the electrical performance, corrosion resistance, and durability of the charging port.
[0072] The above examples are merely illustrative of the technical content of this utility model to facilitate reader understanding, but do not imply that the implementation of this utility model is limited to these embodiments. Any technical extensions or re-creations made based on this utility model are protected by this utility model. The scope of protection of this utility model is defined by the claims.
Claims
1. An assembly inspection mechanism, applied to a nozzle and an assembly body, characterized in that, include: The card block has a card slot on its top for engaging the assembly body; A clamping member for clamping a nozzle; An assembly assembly for driving the clamping member toward or away from the locking block, so that the nozzle is inserted into or away from the assembly body; A counterweight assembly is connected to the end of the clamping member away from the locking block, and is used to apply an axial tensile force away from the locking block to the clamping member in order to detect the tensile strength of the nozzle and the assembly body assembly.
2. The assembly and testing mechanism according to claim 1, characterized in that, The assembly components include: The slide rail is horizontally arranged and parallel to the axial direction of the slot, and the clamping member is slidably connected to the slide rail; A push drive, the output end of which is connected to the clamping member, is used to drive the clamping member to move along the slide rail to move closer to or further away from the card block.
3. The assembly and testing mechanism according to claim 1, characterized in that, The counterweight assembly includes: A support block is disposed on the side of the clamping member away from the locking block; A pulley, which is vertically arranged and rotatably connected to the support block; A counterweight is provided on the side of the pulley away from the clamping member; A pull rope abuts against the pulley on the side away from the clamping member, and the two ends of the pull rope are respectively connected to the counterweight and the clamping member.
4. The assembly and testing mechanism according to claim 1, characterized in that, Also includes: Release component; the release component is disposed above the locking block and is used to release the assembly body from the nozzle.
5. The assembly and testing mechanism according to claim 4, characterized in that, The release component includes: Mounting block, the mounting block being disposed on one side of the card block; An extension block, the extension block being connected to the mounting block on the side near the locking block; A telescopic drive component is connected to the extension block, and the output end of the telescopic drive component is positioned facing the slot. It is used to move closer to or away from the assembly body to trigger the separation button on the assembly body or to avoid the assembly body.
6. The assembly and testing mechanism according to claim 4, characterized in that, Also includes: Control host; The assembly component and the release component are electrically connected to the control host; the control host is provided with a start switch, which is used to control the operation of the assembly component and the release component.
7. The assembly and testing mechanism according to claim 1, characterized in that, The clamping element includes: A first clamping block is connected to the assembly assembly and the counterweight assembly; The second clamping block is detachably connected to the top of the first clamping block. Both the first clamping block and the second clamping block have clamping grooves on their adjacent sides, and the clamping grooves are used to place the nozzle.
8. An automated processing device, characterized in that, include: The assembly includes a marking mechanism, a gluing mechanism, and an assembly inspection mechanism as described in any one of claims 1-7; the marking mechanism is used to mark the assembly body, and the gluing mechanism is used to apply glue to the assembly body.
9. The automated processing apparatus according to claim 8, characterized in that, The marking mechanism includes: A marking platform, wherein the assembly and testing mechanism and the gluing mechanism are disposed on the marking platform; A laser marking assembly is movably connected to the marking platform and positioned above the slot for marking the assembly body.
10. The automated processing apparatus according to claim 8, characterized in that, The adhesive application mechanism includes: A glue-applying syringe, wherein the glue-applying syringe is used to store grease; A glue feeding tube is provided, which passes through the clamping block. One end of the glue feeding tube protrudes into the clamping groove, and the other end is connected to the output end of the glue application needle tube. A glue feeder is provided, wherein the input end of the glue-applying needle is connected to the glue feeder, which is used to drive the grease from the glue-applying needle through the glue feeder to the surface of the assembly body and adhere it to the assembly body.