Rapid particle size detection device
The rapid particle size detection device, which integrates sampling, screening, and weighing, solves the problem of low particle detection efficiency after crushing, and realizes rapid and continuous particle size detection and efficient adjustment of crushing parameters.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUOYANG PLUS AUTOMATION TECH EQUIP CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-08-04
AI Technical Summary
In existing technologies, the efficiency of particle detection after crushing is low, making it difficult to achieve rapid particle size detection. Furthermore, the separation of sampling, sieving, and weighing devices leads to overall low efficiency.
Design a rapid particle size detection device, including an integrated system of sampling, screening, weighing and return devices. The device takes samples from the crusher via a sampling conveyor belt, screens them using a multi-stage vibrating screen, weighs them separately using a weighing hopper, and returns the material to the crushing system via a return conveyor belt.
It enables rapid and continuous particle size detection, improves the detection efficiency of the crushing process, reduces dust, and simplifies the operation process.
Smart Images
Figure CN224594407U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection equipment technology, and in particular to a rapid particle size detection device. Background Technology
[0002] In the production and manufacturing of fuels, food, medicinal materials, building materials, etc., raw materials need to be made into pellets to meet usage requirements. The main methods of pelletizing include granulation and crushing. In the granulation process, the raw materials are usually small particles or powder with uniform particle size. By controlling the parameters, the particle size can be controlled. In the crushing process, there are often problems such as irregular shape of raw material blocks and poor internal uniformity of raw material blocks. It is necessary to test the particles obtained from crushing and then adjust the parameters of the crusher in real time.
[0003] To quickly detect particle size, those skilled in the art sample the crushed material, then screen and classify it, and weigh the screened and classified material separately to obtain the weight of each particle size grade after crushing, thereby judging the crushing effect. After weighing, the material is returned to the crushing system through a conveying device. However, since the sampling device, screening device, weighing device, and return device work separately, the particle size detection efficiency is low. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a rapid particle size detection device.
[0005] This utility model is achieved through the following technical solution: a rapid particle size detection device, comprising a sampling device, a sieving device, a weighing device, and a return device connected in sequence.
[0006] The sampling device includes a sampling conveyor belt, the feed end of which is connected to the discharge hopper of the crusher, and the discharge end of which is connected to the feed hopper.
[0007] The screening device includes a multi-stage vibrating screen, and the feed inlet of the multi-stage vibrating screen is connected to the feed hopper;
[0008] The weighing device includes a weighing hopper connected to each discharge port of the multi-stage vibrating screen.
[0009] The return device includes a return conveyor belt disposed between the discharge ports of each weighing hopper, the discharge end of which is connected to the discharge conveyor belt of the crusher.
[0010] Furthermore, the multi-stage vibrating screen is connected to a dust removal pipe.
[0011] Furthermore, the discharge port of the multi-stage vibrating screen is connected to a discharge chute, the end of the discharge chute is connected to a discharge pipe, and the upper end of the weighing hopper is provided with a receiving port that cooperates with the discharge pipe, with a clearance fit between the discharge pipe and the receiving port.
[0012] Furthermore, the weighing hopper is connected to the frame via a support cantilever, and a weighing sensor is connected to the support cantilever.
[0013] Furthermore, the return conveyor belt is connected to a dust cover, and the dust cover is provided with an installation port that cooperates with the weighing hopper.
[0014] The beneficial effects of this utility model are as follows: the sampling device, screening device, weighing device, and return device are connected in sequence. The sampling device takes material from the discharge hopper of the crusher, and then the screening device screens and grades the material. The weighing device weighs the material of different particle size grades separately. After weighing, the material is returned to the crushing system through the return device, thereby enabling rapid particle size detection. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of Example 1;
[0016] Figure 2 This is a schematic diagram of a multi-stage vibrating screen.
[0017] Figure 3 This is a schematic diagram showing the distribution of weighing hoppers;
[0018] Figure 4 This is a schematic diagram of the weighing hopper structure.
[0019] The components include: 1. Frame; 2. Sampling conveyor belt; 3. Feed hopper; 4. Weighing hopper one; 5. Multi-stage vibrating screen; 6. Protective cover; 7. Return conveyor belt; 8. Dust cover; 9. Dust removal pipe; 10. Discharge chute; 11. Drop pipe; 12. Weighing hopper two; 13. Drive cylinder; 14. Material inlet; 15. Discharge valve; 16. Support cantilever; 17. Weighing sensor. Detailed Implementation
[0020] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0022] Example 1
[0023] like Figures 1-4 As shown, a rapid particle size detection device includes a frame 1, on which a sampling device, a sieving device, a weighing device, and a return device are connected in sequence.
[0024] The sampling device includes a sampling conveyor belt 2. The feed end of the sampling conveyor belt 2 is connected to the discharge hopper of the crusher. A side auxiliary discharge port can be installed at the discharge hopper of the crusher. The auxiliary discharge port is connected to a valve. The sampling conveyor belt 2 is connected to the auxiliary discharge port for sampling. The sampling conveyor belt 2 is connected to a sealing cover to prevent dust. The discharge end of the sampling conveyor belt 2 is inclined upward and connected to a feed hopper 3.
[0025] The screening device includes a multi-stage vibrating screen 5. In this embodiment, a three-stage vibrating screen is selected to screen the material into three particle sizes. The feed inlet of the multi-stage vibrating screen 5 is connected to the feed hopper 3 through the weighing hopper 4 for weighing. The multi-stage vibrating screen 5 is connected to a dust removal pipe 9, which is then connected to a negative pressure dust removal system to reduce dust.
[0026] The weighing device includes a second weighing hopper 12 connected to each discharge port of the multi-stage vibrating screen 5. In this embodiment, the discharge port of the multi-stage vibrating screen 5 is connected to a discharge chute 10, and the end of the discharge chute 10 is connected to a discharge pipe 11. The discharge path is extended by the discharge chute 10, thereby reducing the impact of the vibration of the multi-stage vibrating screen 5 on the second weighing hopper 12. The upper end of the second weighing hopper 12 has a receiving port 14 that cooperates with the discharge pipe 11. The discharge pipe 11 and the receiving port 14 are fitted with a gap to reduce the impact of the vibration of the multi-stage vibrating screen 5 on the second weighing hopper 12 and at the same time reduce the head. In this embodiment, the second weighing hopper 12 is installed inside the protective cover 6. In some embodiments, the discharge pipe 11 can also be connected to a visual inspection device to detect the particle size.
[0027] The return device includes a return conveyor belt 7 installed between the discharge ports of each weighing hopper 12. The discharge end of the return conveyor belt 7 is connected to the discharge conveyor belt of the crusher, thereby sending the material that has undergone particle size detection back. The discharge conveyor belt is connected to a dust cover 8, which has an installation port that matches the weighing hopper, thereby reducing dust. The weighing hopper 12 is connected to the frame 1 via a support cantilever 16. The support cantilever 16 is connected to a weighing sensor 17, which facilitates installation and can control the position of the weighing hopper. In cooperation with the return conveyor belt 7, a discharge valve 15 is installed at the discharge port of the weighing hopper 12. The discharge valve 15 is driven by a drive cylinder 13, thereby achieving the purpose of rapid material discharge.
[0028] The sampling device, screening device, weighing device, and return device are connected in sequence. The sampling device takes material from the discharge hopper of the crusher, and then the screening device screens and classifies the material. The weighing device weighs the material of different particle size grades separately. After weighing, the material is returned to the crushing system through the return device, which enables rapid particle size detection.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A rapid particle size detection device, characterized in that, It includes a sampling device, a sieving device, a weighing device, and a return device connected in sequence. The sampling device includes a sampling conveyor belt, the feed end of which is connected to the discharge hopper of the crusher, and the discharge end of which is connected to the feed hopper. The screening device includes a multi-stage vibrating screen, and the feed inlet of the multi-stage vibrating screen is connected to the feed hopper; The weighing device includes a weighing hopper connected to each discharge port of the multi-stage vibrating screen. The return device includes a return conveyor belt disposed between the discharge ports of each weighing hopper, the discharge end of which is connected to the discharge conveyor belt of the crusher.
2. The rapid particle size detection device of claim 1, wherein, The multi-stage vibrating screen is connected to a dust removal pipe.
3. The rapid particle size detection device of claim 2, wherein, The discharge port of the multi-stage vibrating screen is connected to a discharge chute, and the end of the discharge chute is connected to a discharge pipe. The upper end of the weighing hopper is provided with a receiving port that matches the discharge pipe, and the discharge pipe and the receiving port are fitted with a clearance.
4. The rapid particle size detection device of claim 1, wherein, The weighing hopper is connected to the frame via a support cantilever, and a weighing sensor is connected to the support cantilever.
5. The rapid particle sizing device of claim 1, wherein, The return conveyor belt is connected to a dust cover, and the dust cover is provided with an installation port that cooperates with the weighing hopper.