A horizontal cable forming machine
By designing a horizontal cable forming machine with rolling, moving, and adjusting components, the problems of irregular surface twisting and internal air gaps after cable forming are solved, improving cable quality and equipment adaptability, and meeting the rolling requirements of cables of different specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN ZHENJIANG CABLE
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-04
AI Technical Summary
Existing horizontal cable forming machines lack effective shaping and compaction devices, resulting in irregular twists and wrinkles on the cable surface and air gaps inside, which affect the appearance quality, mechanical properties and electrical properties of the cable. Furthermore, they are difficult to adapt to the rolling requirements of cables of different specifications, resulting in poor versatility and adaptability.
A horizontal cable forming machine was designed, comprising a rolling assembly, a moving assembly, and an adjusting assembly. The rolling assembly shapes and compacts the cable, the moving assembly adjusts the position, and the adjusting assembly flexibly adjusts the position of the rolling rollers to meet the needs of cables of different specifications.
It improves the appearance quality and mechanical properties of the cable, reduces internal air gaps, enhances the electrical performance of the cable, and improves the versatility and adaptability of the equipment, enabling it to meet the rolling requirements of cables of different specifications.
Smart Images
Figure CN224595292U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bottle and can storage technology, and in particular to a horizontal cable forming machine. Background Technology
[0002] Currently, in the cable manufacturing industry, horizontal cable stranding machines are a key piece of equipment used to strand multiple conductors into cables with specific specifications and performance characteristics. With the development of the cable industry, the requirements for cable quality and performance are becoming increasingly stringent, especially in terms of appearance quality, mechanical properties, and electrical performance.
[0003] Existing horizontal cable forming machines typically lack effective shaping and compaction devices after cable formation, which can lead to irregular twists and wrinkles on the cable surface and internal air gaps, affecting the cable's appearance, mechanical properties, and electrical performance. Furthermore, traditional equipment struggles to flexibly adjust rolling positions and pressures, failing to adapt to the rolling requirements of cables of different specifications, resulting in poor versatility and adaptability. Utility Model Content
[0004] In view of the problems that horizontal cable forming machines in the above or existing technologies cannot effectively roll, shape and compact newly formed cables, this utility model is proposed.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a horizontal cable forming machine, comprising a base, a wire feeding mechanism disposed on the base, a cable forming mechanism disposed on the base, a movable component slidably disposed on one end of the base away from the wire feeding mechanism, a rolling component fixedly disposed on the movable component, and an adjusting component disposed on one side of the rolling component; the cable forming mechanism is located between the wire feeding mechanism and the rolling component, one side of the adjusting component is rotatably connected to the rolling component, and the adjusting component is fixedly connected to the movable component.
[0006] As a preferred embodiment of the horizontal cable forming machine of this utility model, the rolling assembly includes a mounting plate, a toothed ring disposed in the mounting plate, four sets of rolling parts meshing with the toothed ring, and a cover plate disposed on the rolling parts; wherein the four sets of rolling parts are arranged in a circumferential array between the mounting plate and the cover plate, and the included angle between each set of rolling parts is set to 90 degrees.
[0007] As a preferred embodiment of the horizontal cable forming machine of this utility model, the mounting plate is provided with a number of mounting holes and four sets of limiting grooves.
[0008] As a preferred embodiment of the horizontal cable forming machine of this utility model, the toothed ring includes five sets of teeth and four sets of limiting rods disposed on the side of the toothed ring facing the limiting groove; the four sets of limiting rods are movably connected to the four sets of limiting grooves; wherein, the four sets of teeth are arranged in a circumferential array on the inner side of the toothed ring, and the other set of teeth is disposed on the outer side of the toothed ring.
[0009] As a preferred embodiment of the horizontal cable forming machine of this utility model, the rolling part includes a large gear rotatably mounted on the mounting plate, a small gear rotatably mounted on the large gear, a tooth block meshing with the small gear, a slider fixedly mounted on the tooth block, and a rolling wheel rotatably mounted on one end of the tooth block.
[0010] In a preferred embodiment of the horizontal cable forming machine of this utility model, a plurality of sets of mounting posts are fixedly connected to the cover plate, and four sets of first sliding grooves are arranged in a circumferential array on the side of the cover plate facing the toothed ring; the slider is slidably connected to the first sliding grooves, and the mounting posts are inserted into the mounting holes; wherein, the center of both the cover plate and the mounting plate is provided with through holes of equal size, and one side of both the cover plate and the mounting plate is provided with notches of equal size.
[0011] In a preferred embodiment of the horizontal cable forming machine of this utility model, the adjusting assembly includes an adjusting gear that meshes with the teeth on the outer side of the gear ring, a connecting shaft fixedly mounted on the adjusting gear, a mounting seat extending through the connecting shaft, a limiting plate fixedly mounted on one side of the mounting seat, and a stud screwed onto the limiting plate; wherein, the connecting shaft has several sets of insertion holes, and the stud is inserted into the insertion holes.
[0012] In a preferred embodiment of the horizontal cable forming machine of this utility model, the movable component includes a support frame, a movable seat fixedly disposed at the bottom of the support frame, a telescopic shaft disposed at the bottom of the movable seat, and a cylinder connected to one end of the telescopic shaft; wherein the upper end of the support frame is fixedly connected to the mounting plate and the cover plate respectively, and one side of the support frame is fixedly connected to the mounting seat.
[0013] As a preferred embodiment of the horizontal cable forming machine of this utility model, the base is provided with a cavity to facilitate the movement of the movable seat and the telescopic shaft, and the two sides of the cavity are provided with second sliding grooves to facilitate the sliding of the movable seat.
[0014] The beneficial effects of this invention are as follows: This horizontal cable forming machine, through the coordinated design of the rolling assembly and the moving assembly, not only effectively solves the problem of cable shaping after forming and improves the appearance quality of the cable, but also reduces the air gap inside the cable, enhancing its mechanical and electrical properties. Simultaneously, by flexibly adjusting the position of the rolling rollers in the rolling assembly through the adjusting component, this horizontal cable forming machine can adapt to the rolling requirements of cables of different specifications, improving the equipment's versatility and adaptability. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0016] Figure 1 This is a schematic diagram of the overall structure of a horizontal cable forming machine.
[0017] Figure 2 This is a partial structural diagram of a horizontal cable forming machine.
[0018] Figure 3 This is a schematic diagram of the exploded structure of the adjustment component of a horizontal cable forming machine.
[0019] Figure 4 This is a schematic diagram of the adjustment components of a horizontal cable forming machine.
[0020] Figure 5 This is a schematic diagram of the adjustment components of a horizontal cable forming machine.
[0021] Figure 6 This is a partial structural diagram of the adjustment components of a horizontal cable forming machine.
[0022] In the diagram: 1. Base; 2. Cable feeding mechanism; 3. Cable forming mechanism; 4. Moving component; 5. Rolling component; 6. Adjusting component; 51. Mounting plate; 52. Gear ring; 53. Rolling part; 54. Cover plate; 511. Mounting hole; 512. Limiting groove; 521. Gear; 522. Limiting rod; 531. Large gear; 532. Small gear; 533. Gear block; 534. Slider; 535. Rolling wheel; 541. Mounting post; 542. First slide groove; 543. Through hole; 544. Notch; 61. Adjusting gear; 62. Connecting shaft; 63. Mounting seat; 64. Limiting plate; 65. Stud; 66. Insertion hole; 41. Support frame; 42. Moving seat; 43. Telescopic shaft; 44. Cylinder; 11. Cavity; 12. Second slide groove. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0026] Example 1, referring to Figure 1 This is the first embodiment of the present invention, which provides a horizontal cable forming machine that can uniformly roll and shape the newly formed cable, thereby improving the quality and performance of the cable.
[0027] Specifically, the mechanism includes: a base 1, a wire feeding mechanism 2 disposed on the base, a cabling mechanism 3 disposed on the base 1, a movable component 4 slidably disposed on the end of the base 1 away from the wire feeding mechanism 2, a rolling component 5 fixedly disposed on the movable component 4, and an adjusting component 6 disposed on one side of the rolling component 5.
[0028] Furthermore, the cable-forming mechanism 3 is located between the cable-laying mechanism 2 and the rolling assembly 5, one side of the adjusting assembly 6 is rotatably connected to the rolling assembly 5, and the adjusting assembly 6 is fixedly connected to the moving assembly 4.
[0029] In use, the cable-laying mechanism 2 releases the cable, and the cable-forming mechanism 3 forms the cable. The formed cable then enters the rolling assembly 5 for further rolling and shaping. By adjusting the assembly 6 and moving the assembly 4, the position of the rolling assembly 5 can be flexibly adjusted to meet the rolling requirements of cables of different specifications.
[0030] In summary, this horizontal cable forming machine, through the coordinated design of the rolling assembly and the moving assembly, not only improves the appearance quality of the cable, but also enhances its mechanical and electrical properties, while simultaneously improving the equipment's versatility and adaptability.
[0031] Example 2, refer to Figures 2-6This is the second embodiment of the present utility model, which differs from the first embodiment in that: the rolling assembly 5 includes a mounting plate 51, a toothed ring 52 disposed in the mounting plate 51, four sets of rolling parts 53 that mesh with the toothed ring 52, and a cover plate 54 disposed on the rolling parts 53.
[0032] Preferably, the four sets of rolling sections 53 are arranged in a circumferential array between the mounting plate 51 and the cover plate 54, and the included angle between each set of rolling sections 53 is set to ninety degrees.
[0033] Furthermore, the mounting plate 51 has several sets of mounting holes 511, and the mounting plate 51 also has four sets of limiting grooves 512.
[0034] Furthermore, the gear ring 52 includes five sets of teeth 521 and four sets of limiting rods 522 disposed on the side of the gear ring 52 facing the limiting groove 512; the four sets of limiting rods 522 are all movably connected to the four sets of limiting grooves 512.
[0035] Preferably, four sets of teeth 521 are arranged in a circumferential array on the inner side of the tooth ring 52, and another set of teeth 521 is arranged on the outer side of the tooth ring 52.
[0036] Furthermore, the rolling section 53 includes a large gear 531 rotatably mounted on the mounting plate 51, a small gear 532 rotatably mounted on the large gear 531, a tooth block 533 meshing with the small gear 532, a slider 534 fixedly mounted on the tooth block 533, and a rolling wheel 535 rotatably mounted on one end of the tooth block 533.
[0037] It should be noted that the four sets of rolling rollers 535 are arranged in a circumferential array, with an included angle of 90 degrees between each set of rolling rollers 535. This allows for uniform compression of the cable from different directions, ensuring the uniformity of the cable in all directions and improving the overall quality of the cable.
[0038] Furthermore, a number of mounting posts 541 are fixedly connected to the cover plate 54, and four sets of first sliding grooves 542 are arranged in a circumferential array on the side of the cover plate 54 facing the toothed ring 52; the slider 534 is slidably connected to the first sliding grooves 542, and the mounting posts 541 are inserted into the mounting holes 511.
[0039] Preferably, the center of both the cover plate 54 and the mounting plate 51 is provided with through holes 543 of equal size, and one side of both the cover plate 54 and the mounting plate 51 is provided with notches 544 of equal size.
[0040] It should be noted that after the cable is bundled, it passes through the through hole 543 and is rolled and shaped by the rolling roller 535, making the cable surface smoother and flatter, reducing irregular twists and wrinkles caused during the bundling process, and improving the appearance quality of the cable. At the same time, the reciprocating compression of the rolling roller 535 can reduce the air gap inside the cable, improving the mechanical and electrical properties of the cable.
[0041] Furthermore, the adjustment assembly 6 includes an adjustment gear 61 that meshes with the teeth 521 on the outer side of the gear ring 52, a connecting shaft 62 fixedly mounted on the adjustment gear 61, a mounting base 63 that passes through the connecting shaft 62, a limiting plate 64 fixedly mounted on one side of the mounting base 63, and a stud 65 screwed onto the limiting plate 64.
[0042] Preferably, the connecting shaft 62 has several sets of insertion holes 66, and the stud 65 is inserted into the insertion holes 66.
[0043] Furthermore, the movable component 4 includes a support frame 41, a movable seat 42 fixedly disposed at the bottom of the support frame 41, a telescopic shaft 43 disposed at the bottom of the movable seat 42, and a cylinder 44 connected to one end of the telescopic shaft 43.
[0044] Preferably, the upper end of the support frame 41 is fixedly connected to the mounting plate 51 and the cover plate 54, and the side of the support frame 41 is fixedly connected to the mounting base 63.
[0045] Furthermore, the base 1 has a cavity 11 to facilitate the movement of the movable seat 42 and the telescopic shaft 43, and second sliding grooves 12 are provided on both sides of the cavity 11 to facilitate the sliding of the movable seat 42.
[0046] In use, the cylinder 44 drives the telescopic shaft 43 to extend and retract, thereby causing the movable seat 42 to slide within the second slide groove 12, realizing the forward and backward movement of the rolling assembly 5. Simultaneously, by rotating the adjusting gear 61, the adjusting gear 61 meshes with the outer teeth 521 of the gear ring 52, thereby driving the gear ring 52 to rotate. The inner teeth 521 of the gear ring 52 mesh with the large gear 531, which drives the small gear 532 to rotate. The small gear 532 drives the toothed block 533 to move, and the toothed block 533 drives the slider 534 to slide within the first slide groove 542, thus adjusting the position of the rolling roller 535 to adapt to the rolling requirements of different cable specifications. After adjusting the position of the rolling roller 535, the stud 65 is inserted into the socket 66 through the limiting plate 64 to lock the adjusting gear, ensuring stability during the adjustment process.
[0047] In summary, this horizontal cable forming machine, through the coordinated design of the rolling assembly and the moving assembly, not only effectively solves the shaping problem after cable forming and improves the appearance quality of the cable, but also reduces the air gap inside the cable, enhancing its mechanical and electrical properties. Furthermore, by flexibly adjusting the position of the rolling rollers in the rolling assembly, this horizontal cable forming machine can adapt to the rolling requirements of cables of different specifications, improving the equipment's versatility and adaptability.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A horizontal cable forming machine, characterized in that: It includes a base (1), a wire feeding mechanism (2) disposed on the base, a cabling mechanism (3) disposed on the base (1), a moving component (4) slidably disposed on one end of the base (1) away from the wire feeding mechanism (2), a rolling component (5) fixedly disposed on the moving component (4), and an adjusting component (6) disposed on one side of the rolling component (5). The cable-forming mechanism (3) is located between the cable-laying mechanism (2) and the rolling assembly (5). One side of the adjusting assembly (6) is rotatably connected to the rolling assembly (5), and the adjusting assembly (6) is fixedly connected to the moving assembly (4).
2. The horizontal cable forming machine as described in claim 1, characterized in that: The rolling assembly (5) includes a mounting plate (51), a toothed ring (52) disposed in the mounting plate (51), four sets of rolling parts (53) meshing with the toothed ring (52), and a cover plate (54) disposed on the rolling parts (53). The four sets of rolling parts (53) are arranged in a circular array between the mounting plate (51) and the cover plate (54), and the included angle between each set of rolling parts (53) is set to ninety degrees.
3. The horizontal cable forming machine as described in claim 2, characterized in that: The mounting plate (51) has several sets of mounting holes (511) and four sets of limiting grooves (512).
4. The horizontal cable forming machine as described in claim 3, characterized in that: The gear ring (52) includes five sets of teeth (521) and four sets of limiting rods (522) disposed on the side of the gear ring (52) facing the limiting groove (512); the four sets of limiting rods (522) are movably connected to the four sets of limiting grooves (512). Among them, four sets of teeth (521) are arranged in a circumferential array on the inner side of the tooth ring (52), and another set of teeth (521) is arranged on the outer side of the tooth ring (52).
5. The horizontal cable forming machine as described in claim 4, characterized in that: The rolling part (53) includes a large gear (531) rotatably mounted on the mounting plate (51), a small gear (532) rotatably mounted on the large gear (531), a tooth block (533) meshing with the small gear (532), a slider (534) fixedly mounted on the tooth block (533), and a rolling wheel (535) rotatably mounted on one end of the tooth block (533).
6. The horizontal cable forming machine as described in claim 5, characterized in that: Several sets of mounting posts (541) are fixedly connected to the cover plate (54), and four sets of first sliding grooves (542) are arranged in a circular array on the side of the cover plate (54) facing the toothed ring (52); the slider (534) is slidably connected to the first sliding grooves (542), and the mounting posts (541) are inserted into the mounting holes (511). The cover plate (54) and the mounting plate (51) are provided with through holes (543) of equal size in the center, and the cover plate (54) and the mounting plate (51) are provided with notches (544) of equal size on one side.
7. The horizontal cable forming machine as described in claim 6, characterized in that: The adjustment assembly (6) includes an adjustment gear (61) that meshes with the teeth (521) on the outside of the gear ring (52), a connecting shaft (62) fixedly mounted on the adjustment gear (61), a mounting seat (63) that passes through the connecting shaft (62), a limiting plate (64) fixedly mounted on one side of the mounting seat (63), and a stud (65) screwed onto the limiting plate (64). The connecting shaft (62) has several sets of insertion holes (66), and the stud (65) is inserted into the insertion holes (66).
8. The horizontal cable forming machine as described in claim 7, characterized in that: The moving component (4) includes a support frame (41), a moving seat (42) fixedly disposed at the bottom of the support frame (41), a telescopic shaft (43) disposed at the bottom of the moving seat (42), and a cylinder (44) connected to one end of the telescopic shaft (43). The upper end of the support frame (41) is fixedly connected to the mounting plate (51) and the cover plate (54), and the side of the support frame (41) is fixedly connected to the mounting base (63).
9. The horizontal cable forming machine as described in claim 8, characterized in that: The base (1) has a cavity (11) that facilitates the movement of the movable seat (42) and the telescopic shaft (43), and the two sides of the cavity (11) have second grooves (12) that facilitate the sliding of the movable seat (42).