A flexible cable surface stripe coating apparatus

By using a tension adjustment wheel structure that combines pulleys, hydraulic rods, and springs in the cable coating device, the problems of rotation and coating strip offset caused by uneven tension during the cable coating process are solved, thereby improving coating accuracy and product quality.

CN224595300UActive Publication Date: 2026-08-04JIANGXI GUANGTONG CABLE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI GUANGTONG CABLE
Filing Date
2025-07-29
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

During the coating process, uneven tension caused by the wire feeding drum as a pulling force leads to problems such as cable rotation and coating strip misalignment.

Method used

The tension adjustment wheel structure, which uses three sets of pulleys, hydraulic rods and springs, adjusts the cable tension in real time to prevent the cable from rotating due to uneven tension and ensure the accurate positioning of the color strip.

Benefits of technology

It improves the precision of the cable coating process and product quality, prevents the deviation of the color stripe, and is especially suitable for surface color stripe coating of multi-core cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to the field of cable technology and discloses a flexible cable surface color stripe coating device, including a vertical plate. Three sets of pulleys are rotatably installed on the inner wall of the vertical plate, each set of pulleys consisting of upper and lower pulleys. An installation plate is fixedly installed on the outer wall of the vertical plate above the two pulleys. A hydraulic rod is fixedly installed at the lower end of the installation plate. A U-shaped frame is fixedly installed at the telescopic end of the hydraulic rod. A tension adjustment wheel is rotatably installed on the inner wall of the U-shaped frame. A spring is sleeved on the outer wall of the hydraulic rod. By setting three sets of pulleys on the vertical plate and using the hydraulic rod and spring to drive the tension adjustment wheel, the tension can be adjusted in real time according to the cable tension, avoiding cable rotation due to uneven tension and effectively preventing color stripe deviation. This device solves the problem of rotation and color stripe deviation caused by unstable cable tension in the traditional coating process, improves coating accuracy and product quality, and is especially suitable for surface color stripe coating processing of multi-core cables.
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Description

Technical Field

[0001] This application relates to the field of cable technology, specifically to a device for coating color stripes on the surface of flexible cables. Background Technology

[0002] Most signal transmission cables and control cables commonly found on the market are multi-core cables. These cables are generally made up of multiple insulated cores (i.e. wires) twisted together. To facilitate their subsequent use, manufacturers use various colors to distinguish the wires during the cable manufacturing process. The cable surface color stripe coating device is a device that coats the cable surface with color stripes.

[0003] Currently, during the coating process, a wire feeding spool is used to feed the cable, while a take-up spool acts as a pulling force to wind the cable. However, tension issues can easily arise during the pulling process, causing the cable to rotate and resulting in the deviation of the coating stripe. Utility Model Content

[0004] The purpose of this application is to provide a flexible cable surface color stripe coating device, which solves the problem mentioned in the background art that when the cable is coated, the cable is released by the release drum and the cable is wound up by the take-up drum. However, the cable is prone to tension problems during the pulling process, which leads to the cable rotating and causing the color stripe on the cable to shift.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This application provides a flexible cable surface color stripe coating device, including a vertical plate. Three sets of pulleys are rotatably installed on the inner wall of the vertical plate. Each set of pulleys is divided into upper and lower pulleys. An installation plate is fixedly installed on the outer wall of the vertical plate above the two pulleys. A hydraulic rod is fixedly installed at the lower end of the installation plate. A U-shaped frame is fixedly installed at the telescopic end of the hydraulic rod. A tension adjustment wheel is rotatably installed on the inner wall of the U-shaped frame. A spring is sleeved on the outer wall of the hydraulic rod. The two ends of the spring are fixedly installed to the installation plate and the U-shaped frame, respectively. A spraying mechanism is provided on one side of the vertical plate between the other two pulleys.

[0007] By adopting the above technical solution, and by setting three sets of pulleys on the vertical plate, the tension adjustment wheel can be driven by hydraulic rods and springs. The tension can be adjusted in real time according to the cable tension, avoiding the cable from rotating due to uneven tension and effectively preventing the color strip from shifting. This device solves the problem of rotation and color strip shift caused by unstable cable tension in the traditional coating process, improves coating accuracy and product quality, and is especially suitable for surface color strip coating processing of multi-core cables.

[0008] Optionally, a positioning plate is fixedly installed on the side of the vertical plate away from the pulley.

[0009] By adopting the above technical solution, the vertical plate can be used to fix the positioning plate.

[0010] Optionally, the upper side of the positioning plate is provided with two sets of positioning holes.

[0011] By adopting the above technical solution, the positioning holes facilitate the installation of the positioning plate with the help of bolts from external equipment.

[0012] Optionally, the spraying mechanism includes a mounting bracket fixedly installed on the outer wall of the vertical plate, the mounting bracket being T-shaped.

[0013] By adopting the above technical solution, the vertical plate can be used to fix the mounting bracket.

[0014] Optionally, a mounting ring is fixedly installed on the side of the mounting bracket away from the vertical plate, and a mounting hole is provided in the inner wall above the mounting ring.

[0015] By adopting the above technical solution, the mounting bracket can be used to fix the mounting ring.

[0016] Optionally, a nozzle is fixedly mounted on the inner wall of the mounting ring located inside the mounting hole, and a connecting pipe is mounted on the upper end of the nozzle, the connecting pipe extending to the outside of the mounting ring.

[0017] By adopting the above technical solution, the mounting hole can be used to house and install the connecting pipe and the nozzle, while the mounting ring can fix the nozzle and the connecting pipe, and the connecting pipe can be connected to the liquid injection pipeline.

[0018] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0019] The technical solution of this application sets three sets of pulleys on the vertical plate and uses hydraulic rods and springs to drive the tension adjustment wheel. It can adjust the tension in real time according to the cable tension, avoid the cable from rotating due to uneven tension, and effectively prevent the color strip from shifting. This device solves the problem of rotation and color strip shift caused by unstable cable tension in the traditional coating process, improves coating accuracy and product quality, and is especially suitable for surface color strip coating processing of multi-core cables. Attached Figure Description

[0020] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is an axial view schematic diagram of a flexible cable surface color stripe coating device according to this application;

[0022] Figure 2 This application discloses a flexible cable surface color stripe coating device. Figure 1 Enlarged view of point A in the middle;

[0023] Figure 3 This is a right-side schematic diagram of a flexible cable surface color stripe coating device according to this application;

[0024] Figure 4 This is a left sectional view of the mounting ring of a flexible cable surface color stripe coating device according to this application.

[0025] In the diagram: 1. Vertical plate; 2. Pulley; 3. Mounting plate; 4. Hydraulic rod; 5. Spring; 6. U-shaped frame; 7. Tension adjustment wheel; 8. Mounting bracket; 9. Mounting ring; 10. Mounting hole; 11. Nozzle; 12. Connecting pipe; 13. Positioning plate; 14. Positioning hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This application provides a technical solution: a flexible cable surface color stripe coating device, including a vertical plate 1, three sets of pulleys 2 are rotatably installed on the inner wall of the vertical plate 1, each set of pulleys 2 is divided into upper and lower pulleys 2, an installation plate 3 is fixedly installed on the outer wall of the vertical plate 1 above the two pulleys 2, a hydraulic rod 4 is fixedly installed at the lower end of the installation plate 3, a U-shaped frame 6 is fixedly installed at the telescopic end of the hydraulic rod 4, a tension adjustment wheel 7 is rotatably installed on the inner wall of the U-shaped frame 6, a spring 5 is sleeved on the outer wall of the hydraulic rod 4, and the two ends of the spring 5 are fixedly installed to the installation plate 3 and the U-shaped frame 6 respectively, and a spraying mechanism is provided on one side of the vertical plate 1 between the other two pulleys 2;

[0028] In the technical solution of this application, by setting three sets of pulleys 2 on the vertical plate 1, and using the hydraulic rod 4 and spring 5 to drive the tension adjustment wheel 7, the tension can be adjusted in real time according to the cable tension, avoiding the cable from rotating due to uneven tension, and effectively preventing the color strip from shifting. This device solves the problem of rotation and color strip shift caused by unstable cable tension in the traditional coating process, improves the coating accuracy and product quality, and is especially suitable for surface color strip coating processing of multi-core cables.

[0029] In the technical solution of this application, such as Figure 1 , Figure 3 and Figure 4 As shown, the spraying mechanism includes a mounting bracket 8 fixedly installed on the outer wall of the vertical plate 1. The mounting bracket 8 is T-shaped and can be fixed by the vertical plate 1. A mounting ring 9 is fixedly installed on the side of the mounting bracket 8 away from the vertical plate 1. A mounting hole 10 is opened in the inner wall above the mounting ring 9. The mounting bracket 8 can fix the mounting ring 9. A nozzle 11 is fixedly installed on the inner wall of the mounting ring 9 located inside the mounting hole 10. A connecting pipe 12 is installed at the upper end of the nozzle 11. The connecting pipe 12 extends to the outside of the mounting ring 9. The mounting hole 10 can be used to house and install the connecting pipe 12 and the nozzle 11. The mounting ring 9 can fix the nozzle 11 and the connecting pipe 12, and the connecting pipe 12 can be connected to the liquid injection pipe.

[0030] In the technical solution of this application, such as Figure 1 and Figure 3 As shown, a positioning plate 13 is fixedly installed on the side of the vertical plate 1 away from the pulley 2. The vertical plate 1 can fix the positioning plate 13. Two sets of positioning holes 14 are opened on the upper side of the positioning plate 13. The positioning holes 14 facilitate the installation of the positioning plate 13 with the help of external equipment bolts.

[0031] In use, the cable passes sequentially around the three sets of pulleys 2 on the vertical plate 1. The hydraulic rod 4 and the spring 5 work together to drive the U-shaped frame 6, so that the tension adjustment wheel 7 adjusts its position according to the real-time tension of the cable, automatically adjusting the cable tension to maintain stable tension and prevent the cable from rotating. At the same time, the mounting bracket 8 fixes the mounting ring 9, and the nozzle 11 is positioned inside the mounting ring 9 through the mounting hole 10. The connecting pipe 12 is connected to the external liquid supply system. When the cable passes through the spraying mechanism, the nozzle 11 sprays the color stripe paint evenly on the surface of the cable, ensuring that the color stripe position is accurate and the coating is uniform. Finally, a high-precision and stable color stripe coating process is achieved on the cable surface. An external drying mechanism can also be set on one side of the spraying mechanism.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A flexible cable surface stripe coating apparatus characterized by: The system includes a vertical plate (1), on which three sets of pulleys (2) are rotatably installed. Each set of pulleys (2) is divided into upper and lower pulleys (2). An installation plate (3) is fixedly installed on the outer wall of the vertical plate (1) above the two pulleys (2). A hydraulic rod (4) is fixedly installed at the lower end of the installation plate (3). A U-shaped frame (6) is fixedly installed at the telescopic end of the hydraulic rod (4). A tension adjustment wheel (7) is rotatably installed on the inner wall of the U-shaped frame (6). A spring (5) is sleeved on the outer wall of the hydraulic rod (4). The two ends of the spring (5) are fixedly installed to the installation plate (3) and the U-shaped frame (6) respectively. A spraying mechanism is provided on one side of the vertical plate (1) between the other two pulleys (2).

2. A flexible cable surface stripe coating apparatus as defined in claim 1, wherein, A positioning plate (13) is fixedly installed on the side of the vertical plate (1) away from the pulley (2).

3. A flexible cable surface stripe coating apparatus as defined in claim 2, wherein, The upper side of the positioning plate (13) is provided with two sets of positioning holes (14).

4. A flexible cable surface stripe coating apparatus as defined in claim 1, wherein, The spraying mechanism includes a mounting bracket (8) fixedly installed on the outer wall of the vertical plate (1), and the mounting bracket (8) is T-shaped.

5. A flexible cable surface stripe coating apparatus as defined in claim 4, wherein, The mounting bracket (8) has a mounting ring (9) fixedly installed on the side away from the vertical plate (1), and a mounting hole (10) is provided in the inner wall above the mounting ring (9).

6. A flexible cable surface stripe coating apparatus as defined in claim 5, wherein, A nozzle (11) is fixedly installed on the inner wall of the mounting ring (9) located inside the mounting hole (10). A connecting pipe (12) is installed on the upper end of the nozzle (11) and extends to the outside of the mounting ring (9).