A high efficiency magnetizer

Abstract

The utility model discloses a kind of high-efficiency magnetizer, it is related to magnetizing device technical field, including device main body and guide plate, further including rotating mechanism, the upside of device main body is fixedly connected with magnetizing device and vibrating disk, the outside of vibrating disk is fixedly connected with discharge plate, the outside of guide plate is fixedly connected with connecting seat, slidingly connected with first baffle and second baffle between guide plate and connecting seat, and first baffle and second baffle are staggered arrangement, the end of first baffle and second baffle is fixedly connected with connecting plate, the outside of connecting plate is fixedly connected with tooth plate, rotating mechanism is installed in the inside of connecting seat. The equipment is accurately controlled by alternate baffle structure the number of single magnetization of magnetic block, combines with inclined guide material using vibration automatic feeding, cooperate programmed control timing, realizes uninterrupted quantitative feeding and sufficient magnetization, effectively solve the problem of incomplete magnetization caused by continuous discharging, significantly improve magnetizing efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of magnetization device technology, specifically to a high-efficiency magnetizer. Background Technology

[0002] In the field of magnetic material manufacturing, the magnetization process is a crucial step that determines the performance of magnets. With the improvement of industrial automation, higher requirements are placed on the efficiency, precision, and stability of magnetization equipment. Currently, automated magnetization equipment has gradually replaced traditional manual operation, achieving continuous production through a combination of vibratory feeder feeding and conveyor belt conveying, which greatly improves work efficiency.

[0003] In the prior art, a typical automated magnetization device uses a vibratory feeder in conjunction with a straight groove feeding mechanism to sequentially transport magnetic blocks to the magnetization station. The device detects the position of the magnetic blocks through sensors and uses a single baffle mechanism to control whether the magnetic blocks pass through, thereby achieving basic feeding control. After magnetization is completed, the magnetic blocks slide down into the collection container by their own weight.

[0004] However, these existing devices have revealed obvious defects in actual operation. Due to the use of single baffle control, when the baffle is opened, subsequent magnetic blocks are prone to pass through continuously under the action of inertia, resulting in multiple magnetic blocks entering the magnetization station at the same time, causing incomplete magnetization or unstable quality. At the same time, magnetic blocks are prone to accumulation and jamming during the transportation process, which disrupts the rhythm of continuous production. The existence of these problems seriously affects the magnetization qualification rate and production efficiency, making it difficult to meet the requirements of modern production for quality consistency.

[0005] Based on this, this utility model designs a high-efficiency magnetizer to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, this utility model provides a high-efficiency magnetizer.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A high-efficiency magnetizer includes a main body and a guide plate, as well as a rotating mechanism. A magnetizing device and a vibratory feeder are fixedly connected to the upper side of the main body. A discharge plate is fixedly connected to the outside of the vibratory feeder. One end of the guide plate is fixedly connected to the discharge plate, and the other end of the guide plate abuts against the outside of the inlet of the magnetizing device. A connecting seat is fixedly connected to the outside of the guide plate. A first baffle and a second baffle are slidably connected between the guide plate and the connecting seat, and the first baffle and the second baffle are staggered. A connecting plate is fixedly connected to the end of both the first baffle and the second baffle. A toothed plate is fixedly connected to the outside of the connecting plate. The rotating mechanism is installed inside the connecting seat.

[0009] Furthermore, the magnetization device integrates a magnetization power supply, a magnetization coil, a magnetic circuit structure, and a control circuit.

[0010] Furthermore, a support frame is fixedly connected to the upper surface of the main body of the device, and the guide plate is fixedly connected to the upper end of the support frame. The support frame and the guide plate are installed at an angle.

[0011] Furthermore, a guide sleeve is fixedly connected to the outside of the guide plate, and both the first baffle and the second baffle are slidably connected to the inside of the guide sleeve.

[0012] Furthermore, the rotating mechanism includes a rotating shaft and a gear. The rotating shaft is rotatably connected to the inner side of the connecting seat, and the gear is fixedly connected to the outside of the rotating shaft. The gear meshes with both sets of gear plates.

[0013] Furthermore, a drive motor is fixedly connected to the outside of the connecting seat, and the rotating shaft is fixedly connected to the end of the output shaft of the drive motor.

[0014] Furthermore, the magnetizing device is externally fixedly connected to a feeding plate, and a limiting frame is fixedly connected to the upper side of the device body. A receiving plate is slidably connected to the inner side of the limiting frame, and the receiving plate and the feeding plate are matched.

[0015] Furthermore, a PLC processor is externally fixedly connected to the magnetization device, and the PLC processor is connected to the control circuit and drive motor inside the magnetization device. A maintenance board is detachably connected to one side of the main body of the device, and a terminal block is fixedly connected to the other side of the main body of the device.

[0016] Compared with the prior art, the advantages of this utility model are as follows: 1. This high-efficiency magnetizer achieves precise quantitative control of the magnetic blocks through the design of two sets of alternating baffles. When one set of baffles retracts to allow the current magnetic block to pass, the other set of baffles extends synchronously to block the subsequent magnetic blocks, ensuring that only a single magnetic block enters the magnetization area each time. This alternating blocking method effectively avoids the overlapping phenomenon caused by the continuous sliding of magnetic blocks, so that each magnetic block can obtain sufficient and uniform magnetization treatment, significantly improving the magnetization qualification rate.

[0017] 2. This high-efficiency magnetizer achieves fully automatic operation through programmed control of the entire process. From vibratory feeding to quantitative conveying and magnetization discharge, each link is closely connected. Operators only need to place the magnetic block once to complete the entire magnetization process. This not only greatly reduces labor intensity but also eliminates quality fluctuations caused by human operation, ensuring the consistency of production batches and enabling the equipment to operate continuously and stably. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a perspective view of a high-efficiency magnetizer according to the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 3 This is a partial structural side sectional view of the present invention;

[0022] Figure 4 for Figure 3 Enlarged view of point B in the middle;

[0023] Figure 5 This is the second perspective view of the present invention.

[0024] The labels in the diagram represent:

[0025] 1. Main body of the device; 2. Magnetizing device; 3. Vibratory feeder; 4. Discharge plate; 5. Support frame; 6. Guide plate; 7. Connecting seat; 8. First baffle; 9. Second baffle; 10. Guide sleeve; 11. Connecting plate; 12. Gear plate; 13. Drive motor; 14. Rotating shaft; 15. Gear; 16. Discharge plate; 17. Limiting frame; 18. Receiving plate; 19. PLC processor; 20. Inspection plate; 21. Wiring board. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-5A high-efficiency magnetizer includes a main body 1 and a guide plate 6. The main body 1 serves as the basic support platform for the entire equipment, employing a metal frame structure to ensure overall stability. Its surface is treated with rust prevention to adapt to industrial production environments. The guide plate 6 serves as the magnetic block conveying channel, made of stainless steel to ensure wear resistance and smoothness. A magnetizing device 2 and a vibratory feeder 3 are fixedly connected to the upper side of the main body 1. The magnetizing device 2, as the core functional unit, integrates a magnetizing power supply, a magnetizing coil, a magnetic circuit structure, and a control circuit. It generates a strong magnetic field through electrical energy conversion to magnetize the magnetic blocks. The vibratory feeder 3 serves as an automatic feeding device, arranging and directionally conveying randomly stacked magnetic blocks through electromagnetic vibration. The magnetizing device 2 integrates a magnetizing power supply, a magnetizing coil, a magnetic circuit structure, and a control circuit. These components together form a complete magnetization working circuit, ensuring a stable and uniform magnetic field distribution. A discharge plate 4 is fixedly connected to the outside of the vibratory feeder 3. The discharge plate 4 serves as a transitional connecting component, smoothly guiding the magnetic blocks output from the vibratory feeder 3 to the subsequent conveying stage.

[0028] A support frame 5 is fixedly connected to the upper surface of the main body 1 of the device. The support frame 5 serves as a load-bearing component and is installed at an incline to provide stable support for the guide plate 6. The guide plate 6 is fixedly connected to the upper end of the support frame 5. The support frame 5 and the guide plate 6 are installed at an incline. This incline design utilizes gravity to achieve automatic sliding and conveying of the magnetic blocks. One end of the guide plate 6 is fixedly connected to the discharge plate 4, and the other end of the guide plate 6 abuts against the outside of the inlet of the magnetizing device 2, forming a complete conveying path from vibration feeding to magnetizing treatment.

[0029] The guide plate 6 is externally fixedly connected to a connecting seat 7, which serves as the mounting base for the transmission components and provides guidance and limiting functions for the movement of the baffle. A first baffle 8 and a second baffle 9 are slidably connected between the guide plate 6 and the connecting seat 7, and the first baffle 8 and the second baffle 9 are staggered. This staggered arrangement allows the two baffles to alternately block and release the magnetic flux. A guide sleeve 10 is externally fixedly connected to the guide plate 6, and the first baffle 8 and the second baffle 9 are slidably connected to the inner side of the guide sleeve 10. The guide sleeve 10 serves as a precision guiding element to ensure that the baffle maintains a straight trajectory and stable posture during reciprocating motion. A connecting plate 11 is fixedly connected to the end of the first baffle 8 and the second baffle 9. The connecting plate 11 serves as a force transmission component, converting the linear motion of the toothed plate 12 into the extension and retraction of the baffle. A toothed plate 12 is externally fixedly connected to the connecting plate 11. The toothed plate 12 forms a reliable mesh with the gear 15 through its toothed structure, realizing the conversion of motion mode.

[0030] The rotating mechanism is installed inside the connecting seat 7 and serves as the power core of the entire quantitative control system. The rotating mechanism includes a rotating shaft 14 and a gear 15. The rotating shaft 14, as a torque transmission component, is supported in the connecting seat 7 by bearings to achieve smooth rotation. The gear 15 is fixedly connected to the outside of the rotating shaft 14, and the gear 15 meshes with both sets of toothed plates 12. This symmetrical meshing layout allows a single gear 15 to synchronously drive two sets of baffles to achieve reverse movement. A drive motor 13 is fixedly connected to the outside of the connecting seat 7. The drive motor 13 serves as a power source and achieves precise forward and reverse operation through electrical signal control. The rotating shaft 14 is fixedly connected to the end of the output shaft of the drive motor 13, forming a complete power transmission chain.

[0031] The magnetizing device 2 is externally fixedly connected to a feeding plate 16, which serves as a discharge guide to guide the magnetized magnetic blocks to the collection position. A limiting frame 17 is fixedly connected to the upper side of the main body 1, serving as a positioning reference to provide an accurate installation position for the receiving device. A receiving plate 18 is slidably connected to the inner side of the limiting frame 17, acting as a finished product collection container. The receiving plate 18 features a pull-out design for easy handling of the magnetized magnetic blocks, and it matches the feeding plate 16 to ensure the magnetic blocks accurately fall into the receiving container. The magnetizing device 2 is externally fixedly connected to a PL... The PLC processor 19 serves as the control center, coordinating the timing of magnetization and feeding through programmed instructions. The PLC processor 19 is connected to the control circuit inside the magnetization device 2 and the drive motor 13, enabling automated operation of the entire workflow. A maintenance board 20 is detachably connected to one side of the main body 1, serving as a maintenance window for easy inspection and replacement of internal components. A wiring board 21 is fixedly connected to the other side of the main body 1, serving as a centralized area for power and signal interfaces, standardizing the external wiring connections of the equipment.

[0032] In this embodiment, when the high-efficiency magnetizer is working, the magnetic blocks to be magnetized are first placed in the vibratory feeder 3. After the equipment is started, the vibratory feeder 3 arranges the magnetic blocks in an orderly manner and conveys them to the discharge plate 4 through continuous vibration. Then, the magnetic blocks automatically slide along the inclined guide plate 6 to the inlet of the magnetizing device 2. During this conveying process, the drive motor 13 drives the rotating shaft 14 to rotate, so that the gear 15 fixed at the end of the shaft rotates synchronously. Since the gear 15 meshes with two sets of toothed plates 12 at the same time, and the toothed plates 12 are connected to the first baffle 8 and the second baffle 9 respectively through the connecting plate 11, the two baffles can be controlled to alternately extend and retract when the gear 15 rotates forward and reverse.

[0033] Specifically, when the first baffle 8 extends to the inside of the guide plate 6 under the action of the gear 15, it can prevent the subsequent magnetic blocks from continuing to slide down. At this time, the second baffle 9 retracts into the connecting seat 7. When it is necessary to unload, the drive motor 13 reverses to drive the first baffle 8 to retract. The blocked magnetic blocks then slide into the magnetization device 2 by the tilt angle of the guide plate 6 for magnetization. At the same time, the second baffle 9 extends to the inside of the guide plate 6 to form a new block on the upstream magnetic blocks. This alternating blocking mechanism ensures that the two baffles always slide smoothly through the precise guidance of the guide sleeve 10, thereby realizing the intermittent quantitative conveying of the magnetic blocks.

[0034] By coordinating and controlling the operation sequence of the internal circuit of the magnetization device 2 and the drive motor 13 through the PLC processor 19, the entire system realizes a complete automated process from vibration feeding, quantitative conveying, automatic magnetization to finally falling into the receiving plate 18 through the unloading plate 16. This not only effectively avoids the problem of incomplete magnetization caused by continuous feeding of magnetic blocks, but also significantly improves magnetization efficiency and quality by precisely controlling the number of magnetizations per batch, truly realizing efficient and stable automated magnetization operations.

[0035] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high efficiency magnetizer comprising a device body (1) and a material guide plate (6), characterized in that: It also includes a rotating mechanism. A magnetizing device (2) and a vibrating plate (3) are fixedly connected to the upper side of the main body (1). A discharge plate (4) is fixedly connected to the outside of the vibrating plate (3). One end of the guide plate (6) is fixedly connected to the discharge plate (4), and the other end of the guide plate (6) abuts against the outside of the inlet of the magnetizing device (2). A connecting seat (7) is fixedly connected to the outside of the guide plate (6). A first baffle (8) and a second baffle (9) are slidably connected between the guide plate (6) and the connecting seat (7). The first baffle (8) and the second baffle (9) are staggered. A connecting plate (11) is fixedly connected to the end of the first baffle (8) and the second baffle (9). A toothed plate (12) is fixedly connected to the outside of the connecting plate (11). The rotating mechanism is installed on the inside of the connecting seat (7).

2. The high efficiency magnetizer of claim 1, wherein, The magnetizing device (2) integrates a magnetizing power supply, a magnetizing coil, a magnetic circuit structure, and a control circuit.

3. The high efficiency magnetic charger of claim 1, wherein, A support frame (5) is fixedly connected to the upper surface of the main body (1) of the device, and a guide plate (6) is fixedly connected to the upper end of the support frame (5). The support frame (5) and the guide plate (6) are installed at an angle.

4. The high efficiency magnetic charger of claim 1, wherein, The guide plate (6) is fixedly connected to the outside of the guide sleeve (10), and the first baffle (8) and the second baffle (9) are slidably connected to the inside of the guide sleeve (10).

5. The high efficiency magnetic charger of claim 2, wherein, The rotating mechanism includes a rotating shaft (14) and a gear (15). The rotating shaft (14) is rotatably connected to the inner side of the connecting seat (7), and the gear (15) is fixedly connected to the outside of the rotating shaft (14). The gear (15) meshes with both sets of gear plates (12).

6. The high efficiency magnetizer of claim 5, wherein, The connecting seat (7) is externally fixedly connected to a drive motor (13), and the rotating shaft (14) is fixedly connected to the end of the output shaft of the drive motor (13).

7. The high efficiency magnetic charger of claim 1, wherein, The magnetizing device (2) is externally fixedly connected to a feeding plate (16), and the upper side of the device body (1) is fixedly connected to a limiting frame (17). The inner side of the limiting frame (17) is slidably connected to a receiving plate (18), and the receiving plate (18) matches the feeding plate (16).

8. The high efficiency magnetic charger of claim 6, wherein, The magnetizing device (2) is externally fixedly connected to a PLC processor (19), and the PLC processor (19) is connected to the control circuit and drive motor (13) inside the magnetizing device (2). A maintenance board (20) is detachably connected to one side of the device body (1), and a wiring board (21) is fixedly connected to the other side of the device body (1).

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