A dedicated backup integrated surge protector

By designing a dedicated backup integrated surge protector that connects the detachable core assembly to the base assembly, the issues of wiring length and space occupation are resolved, enabling rapid replacement and resource saving, and improving equipment safety and maintenance efficiency.

CN224595388UActive Publication Date: 2026-08-04SICHUAN ANBANG WEISITE ELECTRONICS EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN ANBANG WEISITE ELECTRONICS EQUIP
Filing Date
2025-09-02
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Connecting the existing backup surge protector to the SPD increases the wiring length, leading to higher residual voltage, larger space occupation, easy damage to the core, and waste of resources when replacing the entire unit.

Method used

Design a dedicated backup integrated surge protector with a detachable connection between the core assembly and the base assembly. The operating status is displayed by an indicator light, the core housing can be quickly replaced, and the base assembly is fixed in the electrical box by elastic clips, simplifying the installation and replacement process.

Benefits of technology

It reduces the risk of residual pressure rise, saves space, improves replacement efficiency, reduces resource waste, and enhances equipment safety and maintainability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of backup surge protector, and disclose a special backup integrated surge protector, including base assembly, still include: mould core subassembly, remote signalling alarm terminal and phase line isolating sheet, base assembly includes base shell, tripping mechanism, connecting line electrode, flexible connecting line, contact and discharge tube, mould core subassembly includes piezoresistance chip, thermal tripping part, metal connecting piece, hidden plug and mould core shell, the side surface of base shell is opened with mounting groove, the utility model discloses through mould core shell inserts the inside of mounting groove, and makes the binding post inserts the wiring hole of mould core shell bottom, makes mould core subassembly inside electronic component and base assembly inside electronic component connection, realizes the assembly of mould core subassembly and base assembly, installs the base assembly in the electric box inside through the installation of the clamping slot, needs to replace mould core subassembly, can be replaced by pulling mould core shell outside mounting groove and taking down, simple operation, avoid waste.
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Description

Technical Field

[0001] This utility model relates to the field of backup surge protector technology, and more specifically to a dedicated backup integrated surge protector. Background Technology

[0002] Backup surge protectors are mainly used to enhance the safety of surge protection systems. They quickly disconnect the circuit when a surge protector (SPD) fails, preventing fires and damage to electrical equipment. When a surge protector fails due to aging, overload, or short circuit, the backup protector can disconnect the circuit within milliseconds, avoiding fires or equipment damage caused by power frequency leakage current. Working in conjunction with an SPD, they form dual protection, withstanding lightning strikes while preventing permanent damage to the SPD due to overload, thus extending the overall system lifespan.

[0003] Current technology has several shortcomings: Connecting a separate backup surge protector to the SPD increases the wiring length at both ends of the SPD, leading to an increase in the residual voltage of the SPD and directly affecting the safety of the protected equipment. In addition, the large size of the separate backup surge protector and SPD means that they occupy a large space when installed together in a cabinet, which is not conducive to centralized assembly. When using a backup surge protector, it mainly detects the circuit through its internal core and quickly cuts off the power when a lightning strike occurs. The core is susceptible to damage from lightning, while other components are less affected and less prone to damage. Most existing backup surge protectors are integrated structures, and when the core is damaged, the entire unit needs to be discarded and replaced, resulting in a waste of resources. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a dedicated backup integrated surge protector to solve the problems existing in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dedicated backup integrated surge protector, comprising a base assembly, and further comprising: a core assembly, a remote signaling alarm terminal, and a phase line isolating plate. The side of the core assembly is movably connected to the inner wall of the side of the base assembly. The base assembly comprises a base housing, a tripping mechanism, connecting electrode, flexible connecting wire, contact, and discharge tube. The core assembly comprises a varistor chip, a thermal tripping component, a metal connector, a concealed plug-in, and the core housing. The side of the base housing has a mounting groove, the side of which is movably connected to the side of the core housing. A terminal is fixedly connected to the bottom of the mounting groove. A wiring hole is fixedly connected to the bottom of the core housing at the position corresponding to the terminal. The side of the terminal is movably connected to the side of the wiring hole. The side of the base housing has a mounting slot.

[0006] Furthermore, an indicator light is fixedly connected to the side of the mold core housing, and the indicator light is used to display the operating status of the mold core assembly.

[0007] Furthermore, a protective cover is movably connected to the side of the mold core housing at the position corresponding to the indicator light via a pin, and a through hole is provided on the side of the protective cover.

[0008] Furthermore, the side of the mounting groove is provided with an arc-shaped protrusion corresponding to the position of the protective cover, and an elastic retaining strip is fixedly connected to the side of the mounting groove. An elastic retaining groove is provided on the side of the mold core housing corresponding to the position of the elastic retaining strip.

[0009] Furthermore, a cavity is provided inside the base housing corresponding to the mounting slot, a pressure spring is fixedly connected to the side of the cavity, a locking block is fixedly connected to the side of the pressure spring, and a push block is fixedly connected to the side of the locking block.

[0010] Furthermore, the remote signaling alarm terminal includes remote signaling alarms for the backup protection unit and remote signaling alarms for the SPD unit.

[0011] The technical effects and advantages of this utility model are as follows: 1. This utility model connects the electronic components inside the mold core assembly with the electronic components inside the base assembly by inserting the mold core housing into the mounting slot and inserting the terminal into the wiring hole at the bottom of the mold core housing. This achieves the assembly of the mold core assembly and the base assembly. The base assembly is installed inside the electrical box through the mounting slot. When the mold core assembly needs to be replaced, the mold core housing can be pulled outward from the mounting slot to remove it for replacement. The operation is simple and avoids waste.

[0012] 2. This utility model uses a pusher block to retract the locking block into the cavity, which then engages the mounting slot into the mounting plate inside the electrical box. Releasing the pusher block causes the pressure spring to push the locking block out of the cavity and engage with the mounting slot to secure the mounting plate, thus completing the installation and fixing of the base assembly. This improves work efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall side structure of this utility model; Figure 3 For the present utility model Figure 1 Schematic diagram of the structure at point A; Figure 4 This is a schematic diagram of the mounting groove structure of this utility model; Figure 5 This is a schematic cross-sectional view of the push block of this utility model.

[0014] The attached figures are labeled as follows: 1. Mold core assembly; 101. Mold core housing; 102. Protective cover; 103. Through hole; 2. Base assembly; 201. Base housing; 202. Mounting slot; 203. Mounting groove; 204. Push block; 205. Arc-shaped protrusion; 206. Elastic retaining strip; 207. Terminal block; 208. Cavity; 209. Pressure spring; 210. Locking block. Detailed Implementation

[0015] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The dedicated backup integrated surge protector involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0016] Reference Figures 1 to 5 This utility model provides a dedicated backup integrated surge protector, including a base assembly 2, and further including: a core assembly 1, a remote signaling alarm terminal, and a phase line isolating plate. The side of the core assembly 1 is movably connected to the inner side wall of the base assembly 2. The base assembly 2 includes a base housing 201, a tripping mechanism, connecting electrode, flexible connecting wire, contact, and discharge tube. The core assembly 1 includes a varistor chip, a thermal tripping component, a metal connector, a concealed plug-in, and a core housing 101. A mounting groove 203 is provided on the side of the base housing 201, and the side of the mounting groove 203 is movably connected to the side of the core housing 101. A terminal 207 is fixedly connected to the bottom end of the mounting groove 203. A wiring hole is fixedly connected to the bottom end of the core housing 101 corresponding to the position of the terminal 207. The side of the terminal 207 is movably connected to the side of the wiring hole. The side of the base housing 201 has a mounting slot 202. The remote signaling alarm terminal and the phase line isolation plate are installed on the top of the base assembly 2. The tripping mechanism, connecting line electrode, flexible connecting line, contact and discharge tube are all installed inside the base housing 201. The varistor chip, thermal tripping component, metal connector and hidden plug are all installed inside the core housing 101. When assembling the core assembly 1 and the base assembly 2, the core housing 101 is inserted into the mounting slot 203 and the terminal 207 is inserted into the wiring hole at the bottom of the core housing 101, so that the electronic components inside the core assembly 1 are connected to the electronic components inside the base assembly 2. The base assembly 2 is installed inside the electrical box through the mounting slot 202. When the core assembly 1 needs to be replaced, the core housing 101 is pulled outward from the mounting slot 203 to be removed and replaced. The operation is simple and avoids waste.

[0017] The mold core housing 101 has an indicator light fixedly connected to its side. The indicator light is used to display the operating status of the mold core assembly 1. When the mold core assembly 1 is installed on the base assembly 2, the indicator light emits green light during normal operation, indicating that the mold core assembly 1 is operating normally. When the indicator light turns red, it indicates that the mold core assembly 1 has malfunctioned and needs to be replaced in time.

[0018] The protective cover 102 is movably connected to the side of the mold core housing 101 at the position of the indicator light via a pin. The protective cover 102 has a through hole 103 on its side. When the mold core assembly 1 needs to be pulled out, the protective cover 102 is rotated to separate the protective cover 102 from the mold core housing 101. The operator can hold the protective cover 102 to pull the mold core assembly 1 for quick replacement.

[0019] The mounting groove 203 has an arc-shaped protrusion 205 on its side corresponding to the protective cover 102. The protective cover 102 is inserted into the arc-shaped protrusion 205 to prevent it from falling off. An elastic clip 206 is fixedly connected to the side of the mounting groove 203. An elastic groove is opened on the side of the mold core housing 101 corresponding to the elastic clip 206. When the mold core housing 101 is inserted into the mounting groove 203, the elastic clip 206 is inserted into the elastic groove to fix the mold core housing 101.

[0020] The base housing 201 has a cavity 208 inside corresponding to the mounting slot 202. A pressure spring 209 is fixedly connected to the side of the cavity 208, and a locking block 210 is fixedly connected to the side of the pressure spring 209. A push block 204 is fixedly connected to the side of the locking block 210. Pushing the push block 204 causes the locking block 210 to retract into the cavity 208, locking the mounting slot 202 into the mounting plate inside the electrical box. Releasing the push block 204 causes the pressure spring 209 to push the locking block 210 out of the cavity 208 to cooperate with the mounting slot 202 to lock the mounting plate, thus completing the installation and fixing of the base assembly 2.

[0021] Among them, the remote signaling alarm terminals include remote signaling alarms of the backup protection unit and remote signaling alarms of the SPD unit.

[0022] The working principle of this utility model is as follows: When assembling the mold core assembly 1 and the base assembly 2, the mold core housing 101 is inserted into the mounting groove 203, and the terminal 207 is inserted into the wiring hole at the bottom of the mold core housing 101, so that the electronic components inside the mold core assembly 1 are connected to the electronic components inside the base assembly 2. Pushing the push block 204 causes the locking block 210 to be retracted into the cavity 208, and the mounting slot 202 is inserted into the mounting plate in the electrical box. Releasing the push block 204 causes the pressure spring 209 to push the locking block 210 out of the cavity 208 and cooperate with the mounting slot 202 to lock the mounting plate, thus completing the installation and fixing of the base assembly 2. The base assembly 2 is connected to the circuit for protection through a conductive wire. When the mold core assembly 1 needs to be replaced, the protective cover 102 is rotated to separate the protective cover 102 from the mold core housing 101. The operator holds the protective cover 102 to easily pull the mold core assembly 1, so that the mold core housing 101 is moved out of the mounting groove 203 for quick replacement.

[0023] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dedicated backup integrated surge protector comprising a base assembly (2) characterized in that, Also includes: The core assembly (1), remote signaling alarm terminal and phase line isolation plate are provided. The side of the core assembly (1) is movably connected to the inner wall of the side of the base assembly (2). The base assembly (2) includes a base housing (201), a tripping mechanism, connecting line electrodes, flexible connecting wires, contacts and discharge tubes. The core assembly (1) includes a varistor chip, a thermal tripping component, a metal connector, a hidden plug and a core housing (101). The side of the base housing (201) is provided with a mounting groove (203). The side of the mounting groove (203) is movably connected to the side of the core housing (101). The bottom end of the mounting groove (203) is fixedly connected with a terminal post (207). The bottom end of the core housing (101) is fixedly connected with a wiring hole corresponding to the position of the terminal post (207). The side of the terminal post (207) is movably connected to the side of the wiring hole. The side of the base housing (201) is provided with a mounting slot (202).

2. A dedicated backup integrated surge protector according to claim 1, wherein: An indicator light is fixedly connected to the side of the mold core housing (101), and the indicator light is used to display the operating status of the mold core assembly (1).

3. A dedicated backup integrated surge protector according to claim 2, wherein: The protective cover (102) is movably connected to the side of the mold core housing (101) at the position of the indicator light by a pin, and the protective cover (102) has a through hole (103) on its side.

4. The dedicated backup integrated surge protector of claim 3, wherein: The side of the mounting groove (203) is provided with an arc-shaped protrusion (205) corresponding to the position of the protective cover (102). An elastic clip (206) is fixedly connected to the side of the mounting groove (203). An elastic groove is provided on the side of the mold core housing (101) corresponding to the position of the elastic clip (206).

5. The dedicated backup integrated surge protector of claim 1, wherein: The base housing (201) has a cavity (208) inside corresponding to the mounting slot (202). A pressure spring (209) is fixedly connected to the side of the cavity (208), a locking block (210) is fixedly connected to the side of the pressure spring (209), and a push block (204) is fixedly connected to the side of the locking block (210).

6. The dedicated backup integrated surge protector of claim 2, wherein: The remote signaling alarm terminals include remote signaling alarms for the backup protection unit and remote signaling alarms for the SPD unit.