Agricultural mulching film electric heating perforating device with adjustable hole spacing

Abstract

The utility model relates to agricultural equipment technical field especially is related to an agricultural mulching film electric heating punching device with adjustable hole spacing, which comprises a rack, a film pressing module, an electric heating punching module and a film roll. The rack connects the film roll and the electric heating punching module through a bearing seat, and a tire is arranged at the bottom. The film pressing module controls the flowing direction of the mulching film. The electric heating punching module realizes flexible adjustment of row spacing and plant spacing through a rotating shaft, an adjusting shaft, a sliding support and an adjusting rotating cylinder, and completes the punching operation of the mulching film by an electric heating block. The application can avoid the tearing and misplacement caused by mechanical punching after mulching, meet the planting spacing requirements of different crops, improve the utilization rate of the mulching film and the land, and significantly improve the punching efficiency and applicability of the agricultural mulching film.

Description

Technical Field

[0001] This utility model relates to the field of agricultural machinery and equipment technology, specifically to an electric heating perforation device for agricultural mulch film with adjustable hole spacing. Background Technology

[0002] Currently, in modern agricultural production, mulch film technology is widely used in the planting of various crops due to its advantages such as effectively increasing soil temperature, maintaining soil moisture, and suppressing weed growth. This technology has significantly promoted increased crop yields and plays an important role in the agricultural field. However, in the actual use of mulch film, there are still some technical problems that urgently need to be solved. For example, after the mulch film is laid, it is usually necessary to make holes in it to ensure that crops can emerge smoothly. Currently, this process mainly relies on manual labor, which is not only inefficient, but also leads to continuously rising labor costs as the scale of planting expands, making it difficult to meet the needs of efficient production in modern agriculture. Although mechanical hole-making technology has emerged in recent years, existing technologies are mostly used to make holes in already laid mulch film, which can easily lead to problems such as tearing and misalignment of the mulch film, thus affecting its effectiveness. In addition, existing mechanical hole-making technologies generally have the problem of inconvenient adjustment of row spacing and plant spacing, and cannot flexibly adapt to the planting needs of different crops. Inappropriate row and plant spacing can negatively impact crop growth. For example, insufficient spacing can hinder seedling development, while excessively large hole diameters reduce the utilization rate of the mulch film and land. Therefore, developing an agricultural mulch film perforation device that integrates perforation and mulching while offering flexible hole spacing adjustment is a pressing technical challenge in current agricultural production. This invention aims to provide an electric heating perforation device for agricultural mulch film with adjustable hole spacing through innovative design, thereby addressing the aforementioned problems and meeting diverse planting needs. Utility Model Content

[0003] This invention addresses the shortcomings of existing agricultural mulch film perforation devices, such as the inability to flexibly adjust row and plant spacing, significant problems with film tearing and misalignment, and poor applicability. It provides an electric heating perforation device for agricultural mulch film with adjustable hole spacing. The device achieves precise adjustment of row and plant spacing before perforation through mechanical structure design, and, combined with an electric heating perforation module, completes continuous perforation operations on the agricultural mulch film.

[0004] This utility model provides an electric heating perforation device for agricultural mulch film with adjustable hole spacing, including a frame, a film pressing module, an electric heating perforation module, and a film roll. The frame consists of a cross frame and side frames for mounting and supporting all components. One end of the frame is movably connected to the film roll via a bearing seat, and the other end is movably connected to the electric heating perforation module via a bearing seat. Tires are installed at the bottom of the frame to support the device and fix it to an agricultural vehicle. Further, the film pressing module is located at one end of the frame and includes a first film pressing rod, a second film pressing rod, and a film pressing rod support. The first and second film pressing rods are respectively fixed to the film pressing rod support with bolts, used to control the flow direction of the agricultural mulch film after perforation and to maintain its unfolded state. Specifically, the electric heating perforation module is located in the middle of the frame, and its core component is a rotating shaft. A driven wheel and a support wheel are fixedly connected to both ends of the rotating shaft. The driven wheel is connected to a driving wheel via a synchronous belt, and the driving wheel is driven by a drive motor. A slot is opened on the side of the support wheel, and an adjusting shaft is slidably connected within the slot. The adjusting shaft is used to adjust the plant spacing.

[0005] Furthermore, the electrothermal drilling module also includes an adjusting block, an electrothermal block, an arc-shaped support plate, a sliding bracket, and an adjusting drum. The electrothermal block is fixedly connected to its top, and the arc-shaped support plate is fixedly connected to its outer circumference. The arc-shaped support plate supports the unfolded mulch film and guides it to contact the electrothermal block for drilling. The adjusting block is slidably connected to the support wheel via an adjusting shaft. The distance between the electrothermal block and the rotating shaft is adjusted by sliding the adjusting shaft, thereby adjusting the plant spacing. Specifically, one end of the sliding bracket has a forward-rotating thread, and the other end has a reverse-rotating thread, which are movably connected to the forward-rotating and reverse-rotating threads at both ends of the adjusting drum, respectively. By rotating the adjusting drum, the sliding bracket moves axially along the rotating shaft, thereby adjusting the distance between adjacent sliding brackets and achieving the purpose of adjusting the hole spacing. Furthermore, the sliding bracket is fixedly connected to the rotating shaft by screws. When the screws are loosened, the sliding bracket can slide axially on the rotating shaft.

[0006] The technical solution of this utility model also includes specific adjustment methods for row spacing and plant spacing. S1: The operator installs the film roll on the bearing seat and rotates the adjusting wheel to a 90-degree clockwise position, so that the adjusting shaft is in its extreme position; S2: Loosen the fixing screw between the sliding bracket and the rotating shaft, so that the sliding bracket can slide axially on the rotating shaft; S3: Rotate the adjusting drum, and by adjusting the forward and reverse threads at both ends of the drum, drive the sliding bracket to move along the rotating shaft. After adjusting to the row spacing suitable for the current crop planting needs, stop rotating the adjusting drum and tighten the fixing screw; S4: Continue to rotate the adjusting wheel, determine the rotation angle according to the needs, the adjusting wheel drives the adjusting shaft to slide, and then drives the adjusting block to slide, thereby realizing the adjustment of the distance between the heating block and the rotating shaft, and completing the adjustment of the plant spacing.

[0007] Furthermore, the process of laying and punching the mulch film of this utility model is as follows: S1: Unroll the film roll and lay it on the electric heating punching device. After the mulch film contacts the arc-shaped support plate, it continues to unfold, passing between the first and second pressing rods, and the end is fixed to the ground; S2: Start the electric heating punching module and start the drive motor at the same time. The drive motor drives the rotating shaft to rotate through the driving wheel, the synchronous belt and the driven wheel; S3: During the rotation of the rotating shaft, the electric heating blocks heat and punch the mulch film; S4: The mulch film continues to flow and unfold under the pull of the ground. The next set of electric heating blocks continues to punch under the drive of the drive motor, thereby realizing the continuous operation of the mulch film flow unfolding and heating punching.

[0008] This utility model achieves the following technical effects through the above-mentioned technical solution: First, by adopting the method of perforating before covering with film, the tearing and misalignment problems caused by mechanical perforation after covering with film are avoided, thus improving the utilization effect of the film; second, through the design of the adjustable drum and adjusting wheel, precise adjustment of row spacing and plant spacing is achieved to meet the needs of different crop planting spacing, thereby improving the utilization rate of film and land; third, through the synergistic effect of the sliding support, adjusting block and electric heating block, the efficiency and flexibility of the perforation operation are ensured. In particular, the structural design of this utility model is compact and reasonable, and the operation is simple, significantly improving the efficiency and applicability of agricultural film perforation, and suitable for the planting needs of a variety of crops.

[0009] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 is a front view schematic diagram of the three-dimensional structure of this utility model; Figure 2 is a schematic diagram of the structure of this utility model without the film roll; Figure 3 is a schematic diagram of the punching module of this utility model; Figure 4 is a partial exploded view of the electrothermal drilling module of this utility model; Figure 5 is a second partial exploded view of the electrothermal drilling module of this utility model; Figure 6 is a schematic diagram of the structure of the sliding bracket of this utility model.

[0012] Numbering on the map: 1. Horizontal frame; 2. Side frame; 3. Bearing seat; 4. Tire; 5. Rotating shaft; 6. Film roll; 7. Pressing rod support; 8. First pressing rod; 9. Second pressing rod; 10. Film roll; 11. Motor; 12. Transmission mechanism; 13. Perforation module; 131. Heating block; 132. Arc-shaped support plate; 133. Adjusting block; 134. Forward spiral thread; 135. Sliding bracket; 136. Reverse spiral thread; 137. Adjusting drum; 138. Screw; 14. Slide groove; 15. Support wheel. Detailed Implementation

[0013] This utility model provides an electric heating perforation device for agricultural mulch film with adjustable hole spacing. Through its mechanical structure design, it achieves precise adjustment of row spacing and plant spacing before perforation, and, combined with an electric heating perforation module, completes continuous perforation operations on the agricultural mulch film. The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0014] As shown in Figure 1, the overall structure of this utility model includes a frame, a film pressing module, an electric heating perforation module, and a film roll. The frame consists of a cross frame 1 and side frames 2, used to install and support all components. Tires 4 are installed at the bottom of the frame to support the device and fix it to the agricultural vehicle. One end of the frame is movably connected to the film roll 10 via a bearing seat 3, and the other end is movably connected to the electric heating perforation module 13 via a bearing seat 3. The film pressing module is located at one end of the frame and includes a first film pressing rod 8, a second film pressing rod 9, and a film pressing rod support 7. The first film pressing rod 8 and the second film pressing rod 9 are respectively fixed to the film pressing rod support 7 with bolts, used to control the flow direction of the agricultural film after perforation and to maintain its unfolded state.

[0015] The electric heating perforation module also includes a slide groove 14, which guides the sliding support 135 to move axially along the rotation axis 5. The distance between the first pressure rod 8 and the second pressure rod 9 is a fixed value, which is used to control the unfolding state of the mulch film.

[0016] The electrothermal drilling module 13 is the core component of this utility model, as shown in Figures 4 to 5. Figure 6As shown, its core component is a rotating shaft 5, with a driven wheel and a support wheel 15 fixedly connected to its two ends respectively. The driven wheel is connected to the driving wheel via a synchronous belt 12, and the driving wheel is driven by a drive motor 11. A slot is formed on the side of the support wheel 15, and an adjusting shaft is slidably connected within the slot. The adjusting shaft is used to adjust the plant spacing. The electrothermal drilling module also includes an adjusting block 133, an electrothermal block 131, an arc-shaped support plate 132, a sliding bracket 135, and an adjusting drum 137. The top of the adjusting block 133 is fixedly connected to the electrothermal block 131, and the arc-shaped support plate 132 is fixedly connected to the outer circumference of the electrothermal block 131. The arc-shaped support plate 132 is used to support the unfolded mulch film and guide it to contact the electrothermal block 131 for drilling. The adjusting block 133 is slidably connected to the support wheel 15 via the adjusting shaft. The distance between the electrothermal block 131 and the rotating shaft 5 is adjusted by sliding the adjusting shaft, thereby adjusting the plant spacing.

[0017] The sliding bracket 135 has a forward-rotating thread 134 at one end and a reverse-rotating thread 136 at the other end, which are movably connected to the forward-rotating and reverse-rotating threads at both ends of the adjusting cylinder 137, respectively. By rotating the adjusting cylinder 137, the sliding bracket 135 moves axially along the rotating shaft 5, thereby adjusting the distance between adjacent sliding brackets and achieving the purpose of adjusting the opening spacing. The sliding bracket 135 is fixedly connected to the rotating shaft 5 by screws 138. When the screws 138 are loosened, the sliding bracket 135 can slide axially on the rotating shaft 5.

[0018] In practical applications, the operator first installs the film roll 10 on the bearing seat 3 and rotates the adjusting wheel to a 90-degree clockwise position, bringing the adjusting shaft to its limit position. Next, the operator loosens the fixing screw 138 between the sliding bracket 135 and the rotating shaft 5, allowing the sliding bracket 135 to slide axially on the rotating shaft 5. At this point, the operator rotates the adjusting drum 137, adjusting the forward-rotating thread 134 and the reverse-rotating thread 136 at both ends of the drum 137 to move the sliding bracket 135 along the rotating shaft 5. After adjusting to the row spacing suitable for the current crop planting needs, the operator stops rotating the adjusting drum 137 and tightens the fixing screw 138. Subsequently, the operator continues to rotate the adjusting wheel, determining the rotation angle according to requirements. The adjusting wheel drives the adjusting shaft to slide, which in turn drives the adjusting block 133 to slide, thus adjusting the distance between the heating block 131 and the rotating shaft 5, completing the adjustment of the plant spacing.

[0019] The process of laying and perforating the plastic film is as follows: The film roll 10 is unrolled and laid on the electric heating perforation device. After the film contacts the arc-shaped support plate 132, it continues to unfold, passing between the first pressure rod 8 and the second pressure rod 9, and the end is fixed to the ground. The electric heating perforation module 13 is started, and the drive motor 11 is started at the same time. The drive motor 11 drives the rotating shaft 5 to rotate through the driving wheel, the synchronous belt 12 and the driven wheel. During the rotation of the rotating shaft 5, the electric heating block 131 heats and perforates the plastic film. The plastic film continues to flow and unfold under the pull of the ground. The next set of electric heating blocks 131 continues to perform perforation under the drive motor 11, thereby realizing the continuous operation of the plastic film flow unfolding and heating perforation.

[0020] This invention employs a method of perforating before covering with film, avoiding the tearing and misalignment problems caused by mechanical perforation after covering, thus improving the effectiveness of the film. The design of the adjustable drum 137 and adjusting wheels allows for precise adjustment of row and plant spacing, meeting the needs of different crop planting distances and improving the utilization rate of both the film and the land. The coordinated action of the sliding support 135, adjusting block 133, and heating block 131 ensures the efficiency and flexibility of the perforation operation. This invention features a compact and reasonable structural design, is easy to operate, and significantly improves the efficiency and applicability of agricultural film perforation, suitable for the planting needs of various crops.

[0021] In specific applications, this invention can be widely used in mulch film covering technology in modern agricultural production. For example, in vegetable cultivation, operators can quickly adjust the parameters of this device according to the actual plant spacing and row spacing requirements, based on the planting needs of different types of vegetables, to ensure that the distribution of holes on the mulch film conforms to planting specifications. Furthermore, because this device uses electrothermal perforation technology, it can effectively avoid the mulch film damage that may be caused by traditional mechanical perforation, thereby extending the service life of the mulch film and reducing resource waste.

[0022] In summary, this utility model solves many problems existing in current agricultural film perforation devices through innovative mechanical structure design and efficient electrothermal perforation technology, and has significant technical advantages and broad application prospects.

[0023] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An electric heating perforation device for agricultural mulch film with adjustable hole spacing, comprising a frame, a film pressing module, an electric heating perforation module, and a film roll, characterized in that, The frame consists of a cross frame (1) and a side frame (2). A tire (4) is installed at the bottom of the frame. One end of the frame is movably connected to the film roll (10) via a bearing seat (3), and the other end is movably connected to the electrothermal punching module via a bearing seat (3). The film pressing module includes a first film pressing rod (8), a second film pressing rod (9), and a film pressing rod support (7). The first film pressing rod (8) and the second film pressing rod (9) are respectively fixed to the film pressing rod support (7) by bolts. The electrothermal punching module includes a rotating shaft (5) and an adjusting block (1). 33) Heating block (131), arc support plate (132), sliding bracket (135) and adjusting drum (137). The driven wheel and support wheel (15) are fixedly connected at both ends of the rotating shaft (5). The driven wheel is connected to the driving wheel through the synchronous belt (12). The driving wheel is driven by the drive motor (11). One end of the sliding bracket (135) is provided with a forward spiral thread (134) and the other end is provided with a reverse spiral thread (136), which are movably connected to the forward spiral thread and the reverse spiral thread at both ends of the adjusting drum (137).

2. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 1, characterized in that: The support wheel (15) has a slot on its side, and an adjustment shaft is slidably connected in the slot. The adjustment shaft is used to adjust the plant spacing.

3. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 2, characterized in that: The top of the adjusting block (133) is fixedly connected to the heating block (131), and the outer circumferential surface of the heating block (131) is fixedly connected to the arc-shaped support plate (132). The adjusting block (133) is slidably connected to the support wheel (15) through the adjusting shaft.

4. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 1, characterized in that: The sliding bracket (135) is fixedly connected to the rotating shaft (5) by screws (138). When the screws (138) are loosened, the sliding bracket (135) can slide axially on the rotating shaft (5).

5. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 1, characterized in that: The electrothermal drilling module also includes a slide groove (14), which is used to guide the sliding bracket (135) to move axially along the rotating shaft (5).

6. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 1, characterized in that: The distance between the first pressure rod (8) and the second pressure rod (9) is a fixed value, which is used to control the unfolding state of the mulch film.

7. The agricultural mulch film electric heating perforation device with adjustable hole spacing according to claim 1, characterized in that: The membrane roll (10) is movably connected to the frame via the bearing seat (3), and the mulch film on the membrane roll (10) comes into contact with the arc-shaped support plate (132) during the unfolding process.

8. The electric heating perforation device for agricultural mulch film with adjustable hole spacing according to claim 1, characterized in that: The drive motor (11) drives the rotating shaft (5) to rotate through the drive wheel, the synchronous belt (12) and the driven wheel, so as to realize the continuous drilling operation of the heating block (131) on the mulch film.

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