An automatic processing equipment for fortune bag tofu

Abstract

This utility model discloses an automated processing equipment for lucky bag tofu, comprising a frame: a first conveying mechanism and a second conveying mechanism are arranged on the frame; a conveying component is conveyed above the first conveying mechanism; a guiding component is movably connected to the second conveying mechanism; a fixed frame is fixedly provided in the middle of the upper surface of the frame; a sliding groove is fixedly provided in the middle of the lower part of the fixed frame; a cutting component and a pressing component are symmetrically slidably connected to the inner wall of the sliding groove. By integrating the pressing component, guiding component, cutting component, and conveying component into one device compared to existing technologies, this equipment effectively reduces the overall floor space of the lucky bag tofu production line and can collect and drain excess water during the tofu pressing process, avoiding the problem of difficult floor cleaning caused by direct discharge of excess water onto the ground, thus effectively improving the practicality of the equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of tofu product production and processing equipment, and in particular to an automated processing equipment for lucky bag tofu. Background Technology

[0002] Fortune bag tofu is loved for its resemblance to a money bag, symbolizing good fortune and wealth. The tofu skin is made by deep-frying tofu and then inflating it. The current production process for fortune bag tofu is as follows: soybean processing—grinding—boiling—coagulation (forming bean curd)—pressing to form tofu—cutting into small pieces—arranging the tofu pieces—deep-frying—inflating—forming fortune bag tofu.

[0003] In the existing production process of fortune bag tofu, multiple pieces of equipment are independent, including the forming and pressing equipment, the cutting equipment, and the tray placement equipment. This results in a large footprint for fortune bag tofu production and processing equipment, and the equipment is cumbersome and inconvenient to use. Furthermore, during the pressing of the bean curd to form tofu, excess water from the bean curd is directly discharged onto the production equipment and the floor, making cleaning difficult and increasing the workload of the staff. Therefore, it is necessary to design a highly integrated automated fortune bag tofu processing equipment that can easily handle excess water to improve the cleanliness of the fortune bag tofu production line and the floor. Utility Model Content

[0004] In order to overcome the shortcomings of existing technology, where multiple pieces of equipment are independent in the production process of lucky bag tofu, resulting in a large footprint of the lucky bag tofu production and processing equipment, and the fact that excess water from the bean curd is directly discharged onto the production equipment and the ground during the pressing of the bean curd to form tofu, which increases the difficulty of on-site cleaning, one of the purposes of this utility model is to provide an automated processing equipment for lucky bag tofu.

[0005] One of the objectives of this utility model is achieved through the following technical solution: an automated processing equipment for tofu pouches, comprising a frame: a conveying mechanism one and a conveying mechanism two are provided on the frame; a conveying component is conveyed above the conveying mechanism one; a guiding component is movably connected to the conveying mechanism two; a fixed frame is fixedly provided in the middle of the upper surface of the frame; a sliding groove is fixedly provided in the middle of the lower part of the fixed frame; a cutting component and a pressing component are symmetrically slidably connected to the inner wall of the sliding groove; the conveying component includes a housing, a perforated plate symmetrically movably connected to the inner wall of the housing, a baffle symmetrically movably connected to the inner wall of the lower side of the housing, and components symmetrically arranged in a... The machine body comprises two electrically operated telescopic rods on the side wall of the box, a flow guide channel on the rear surface of the box, and a flow guide plate movably connected to one side of the flow guide channel. The flow guide plate is fixedly connected to the frame. The material guiding assembly includes a trough, an electrically operated telescopic rod three fixed below the trough, a support plate fixed above the electrically operated telescopic rod three, a partition plate slidably connected above the support plate, a fixing plate symmetrically fixed to one side of the upper surface of the support plate, a servo motor one fixed to one side of the fixing plate, a screw one rotatably connected to the output end of the servo motor one, and a push plate movably connected to the outer wall of the screw one. By integrating the conveying assembly, the material guiding assembly, the pressing assembly, and the cutting assembly into one device, the footprint of the entire tofu production line is effectively reduced. Furthermore, the flow guide channel and flow guide plate in the conveying assembly facilitate the discharge of excess water during the pressing process into an external collection device. The collection device can be a collection tank, storage tank, storage box, or other equipment with a certain volume, thereby preventing excess water from flowing directly onto the ground, increasing the workload of workers, and effectively ensuring the cleanliness of the ground.

[0006] According to the automated processing equipment for "lucky bag tofu," the dimensions of the support plate and the partition plate are adapted to the dimensions of the inner wall of the box. This facilitates the insertion of the support plate and the partition plate into the inner wall of the box to guide the multiple pieces of tofu cut from the inner wall onto the partition plate, making it convenient to use.

[0007] According to the aforementioned automated processing equipment for "lucky bag tofu," an infrared sensor is installed on the lower surface of one side of the fixed frame, and a block is fixedly connected to the upper surface of the box body near the infrared sensor. An infrared marking film is affixed to the block. This facilitates accurate positioning of the box body, aligning it with the position of the material guiding assembly, thereby achieving the positioning purpose.

[0008] According to the aforementioned automated processing equipment for tofu pouches, the cutting assembly includes a servo motor II mounted on one side wall of the chute, a screw II rotatably connected to the output end of the servo motor II, a slider I slidably connected to the outer wall of the screw II, an electric telescopic rod IV fixedly disposed below the middle of the slider I, and a cutting blade fixedly disposed below the electric telescopic rod IV. This facilitates the cutting of the pressed tofu.

[0009] According to the aforementioned automated processing equipment for "lucky bag tofu," the pressing assembly includes a servo motor three located away from the servo motor two, a screw three rotatably connected to the output end of the servo motor three, a slider two slidably connected to the outer wall of the screw three, an electric telescopic rod five fixed below the slider two, and a pressing plate fixed below the electric telescopic rod five. Both the servo motor three and the servo motor two are mounted on the side wall of the chute by screws. This facilitates the pressing of the bean curd inside the box to form tofu, which is then used for subsequent frying and aeration operations to produce "lucky bag tofu."

[0010] According to the aforementioned automated processing equipment for tofu pouches, the dimensions of the lower pressure plate and the cutting blade are adapted to the dimensions of the inner wall of the box. This facilitates the pressing of the bean curd inside the box to form tofu.

[0011] According to the aforementioned automated processing equipment for tofu pouches, the first conveying mechanism includes a servo motor four fixedly mounted on one side of the frame, a rotating shaft fixedly mounted on the output end of the servo motor four, a conveyor belt rotatably connected to the outer wall of the rotating shaft, a rotating shaft rotatably connected to the inner wall of the other side of the conveyor belt, and a support platform disposed on the inner wall of the conveyor belt. The support platform is fixedly connected to the frame. This facilitates the conveying of the conveying assembly and the material guiding assembly through the first and second conveying mechanisms.

[0012] According to the automated processing equipment for lucky bag tofu, the structure and working principle of the second conveying mechanism are consistent with those of the first conveying mechanism. It is convenient to use.

[0013] According to the aforementioned automated processing equipment for fortune bag tofu, a controller is installed on one side of the frame. This facilitates automated control.

[0014] According to the automated processing equipment for tofu pouches, an anti-slip pad is fixedly connected to the lower surface of the frame. This increases the friction between the equipment and the ground, thereby achieving the purpose of preventing slippage.

[0015] The above-mentioned solution has the following beneficial effects:

[0016] 1. By setting up pressing components, guiding components, cutting components and conveying components, compared with the existing technology, this equipment integrates pressing components, cutting components, guiding components and conveying components into one device, which effectively reduces the overall footprint of the fortune bag tofu production line, and can export and collect excess water during the tofu pressing process, avoiding the problem of excess water being directly discharged on the ground and causing difficulties in ground cleaning, thereby effectively improving the practicality of the equipment.

[0017] 2. Through the setting of the feeding component, conveying mechanism one and conveying mechanism two, conveying mechanism one can convey the box containing tofu to the bottom of the pressing component and the cutting component for pressing and shaping, and cut the shaped tofu into pieces. Conveying mechanism two can convey the feeding component containing multiple pieces of tofu to the external frying equipment for frying. It is convenient to use and facilitates the transfer of multiple small pieces of tofu, effectively improving the feeding efficiency.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0020] Figure 1 This is a schematic diagram of the overall structure of an automated processing equipment for lucky bag tofu according to this utility model;

[0021] Figure 2 This is a top view schematic diagram of the overall structure of an automated processing equipment for lucky bag tofu according to this utility model;

[0022] Figure 3 This is a side view of the overall structure of an automated processing equipment for lucky bag tofu according to this utility model;

[0023] Figure 4 This is a schematic diagram of the conveying component of an automated processing equipment for lucky bag tofu according to this utility model;

[0024] Figure 5 This is a schematic diagram of the material guiding component of an automated processing equipment for lucky bag tofu according to this utility model;

[0025] Figure 6 This is a schematic diagram of the pressing component of an automated processing equipment for lucky bag tofu according to this utility model.

[0026] Legend:

[0027] 1. Frame; 2. Conveying Mechanism 1; 21. Servo Motor 4; 22. Rotating Shaft; 23. Conveyor Belt; 24. Rotating Shaft; 25. Support Platform; 3. Conveying Mechanism 2; 4. Conveying Assembly; 41. Housing; 42. Perforated Plate; 43. Baffle; 44. Electric Telescopic Rod 1; 45. Electric Telescopic Rod 2; 46. Guide Channel; 47. Guide Plate; 5. Material Guiding Assembly; 51. Tank; 52. Electric Telescopic Rod 3; 53. Support Plate; 54. Divider Plate; 55. Fixing Plate; 56. Servo Motor 57. Servo Motor 1; 58. Screw 1; 6. Push Plate; 7. Fixing Frame; 8. Slide Groove; 9. Cutting Assembly; 10. Servo Motor 2; 11. Screw 2; 12. Slider 1; 13. Electric Telescopic Rod 4; 14. Cutting Blade Body; 15. Pressing Assembly; 16. Servo Motor 3; 17. Screw 3; 18. Slider 2; 19. Electric Telescopic Rod 5; 10. Pressing Plate; 11. Infrared Sensor; 12. Block; 13. Infrared Marking Film; 14. Controller; 15. Anti-slip Mat. Detailed Implementation

[0028] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0029] Reference Figure 1-6An automated processing equipment for tofu pouches includes a frame 1. A conveying mechanism 1 (2) and a conveying mechanism 2 (3) are mounted on the frame 1. A conveying assembly 4 is conveyed above the conveying mechanism 1 (2), and a guiding assembly 5 is movably connected to the conveying mechanism 2 (3). A fixed frame 6 is fixedly mounted in the middle of the upper surface of the frame 1, and a chute 7 is fixedly mounted in the middle of the lower part of the fixed frame 6. A cutting assembly 8 and a pressing assembly 9 are symmetrically slidably connected to the inner wall of the chute 7. The conveying assembly 4 includes a housing 41, a perforated plate 42 symmetrically movably connected to the inner wall of the housing 41, a baffle 43 symmetrically movably connected to the lower inner wall of the housing 41, two electric telescopic rods 44 and 45 symmetrically arranged on the side wall of the housing 41, a guide channel 46 opened on the rear surface of the housing 41, and a guide plate 47 movably connected to one side of the guide channel 46. The guide plate 47 is connected to the machine... The frame 1 is fixedly connected. The material guiding assembly 5 includes a trough 51, an electric telescopic rod 52 fixed below the trough 51, a support plate 53 fixed above the electric telescopic rod 52, a partition plate 54 slidably connected above the support plate 53, a fixing plate 55 symmetrically fixed on one side of the upper surface of the support plate 53, a servo motor 56 fixed on one side of the fixing plate 55, a screw 57 rotatably connected to the output end of the servo motor 56, and a push plate 58 movably connected to the outer wall of the screw 57. The size of the support plate 53 and the partition plate 54 are adapted to the size of the inner wall of the box 41. An infrared sensor 10 is installed on the lower surface of one side of the fixed frame 6. A block 11 is fixedly connected to the upper surface of the box 41 near the infrared sensor 10. An infrared marking film 12 is pasted on the block 11.

[0030] By integrating the pressing component 9, cutting component 8, feeding component 5, and conveying component 4 into one device, the overall footprint of the tofu production line is effectively reduced. It can also export and collect excess water during the tofu pressing process, avoiding the problem of excessive water being directly discharged onto the ground and causing difficulties in cleaning the ground, thereby effectively improving the practicality of the equipment.

[0031] The cutting assembly 8 includes a servo motor 2 81 mounted on one side wall of the slide 7, a screw 2 82 rotatably connected to the output end of the servo motor 2 81, a slider 1 83 slidably connected to the outer wall of the screw 2 82, an electric telescopic rod 4 84 fixedly located in the middle of the lower part of the slider 1 83, and a cutting blade 85 fixedly located below the electric telescopic rod 4 84.

[0032] When the pressed tofu needs to be cut into multiple small pieces using the cutting component 8, the servo motor 2 81 is started to drive the screw 2 82 to rotate. The rotation of the screw 2 82 drives the slider 1 83 to slide on its outer wall toward one side of the box 41. When the slider 1 83 stops moving, it means that the cutting blade 85 is directly above the inner wall of the box 41. At this time, the electric telescopic rod 4 84 is started to drive the cutting blade 85 to descend and enter the inner wall of the box 41, thereby cutting the whole plate of tofu into multiple small pieces, so as to facilitate the subsequent frying and inflation of the tofu pieces, and finally making fortune bag tofu.

[0033] The pressing assembly 9 includes a servo motor 91 on the side away from the servo motor 81, a screw 92 rotatably connected to the output end of the servo motor 91, a slider 93 slidably connected to the outer wall of the screw 92, an electric telescopic rod 94 fixed below the slider 93, and a pressing plate 95 fixed below the electric telescopic rod 94. The servo motor 91 and the servo motor 81 are both mounted on the side wall of the slide groove 7 by screws. The size of the pressing plate 95 and the cutting blade 85 are adapted to the size of the inner wall of the housing 41.

[0034] When it is necessary to use the pressing component 9 to press the bean curd to form tofu, the servo motor 3 91 is started to drive the screw 3 92 to rotate. The screw 3 92 drives the slider 2 93 to move on the side of its outer surface facing the box 41. When the slider 2 93 stops moving, it means that the pressing plate 95 is directly above the inner wall of the box 41. At this time, the electric telescopic rod 5 94 is started to drive the pressing plate 95 to descend and enter the box 41 to press the bean curd, thereby pressing the bean curd to form tofu.

[0035] The first conveying mechanism 2 includes a servo motor 4 21 fixed on one side of the frame 1, a rotating shaft 22 fixed on the output end of the servo motor 4 21, a conveyor belt 23 rotatably connected to the outer wall of the rotating shaft 22, a rotating shaft 24 rotatably connected to the inner wall of the other side of the conveyor belt 23, and a support platform 25 set on the inner wall of the conveyor belt 23. The support platform 25 is fixedly connected to the frame 1. The structure and working principle of the second conveying mechanism 3 are consistent with the structure and working principle of the first conveying mechanism 2. A controller 13 is installed on one side of the frame 1, and an anti-slip pad 14 is fixedly connected to the lower surface of the frame 1.

[0036] The electronic components and infrared sensor 10 involved in the conveying assembly 4, the guiding assembly 5, the first conveying mechanism 2, the second conveying mechanism 3, the cutting assembly 8, and the pressing assembly 9 are all electrically connected to the controller 13. Furthermore, the electronic components and infrared sensor 10 involved in the conveying assembly 4, the guiding assembly 5, the first conveying mechanism 2, the second conveying mechanism 3, the cutting assembly 8, and the pressing assembly 9, as well as the controller 13, are all powered by an external power source. When the servo motor 4 21 is started, it drives the conveyor belt 23 to rotate through the rotating shaft 22. During the rotation of the conveyor belt 23, friction occurs with the rotating shaft 24, thereby causing the rotating shaft 24 to rotate under the action of friction, thus conveying the conveying assembly 4. Similarly, the second conveying mechanism 3 conveys the guiding assembly 5. This convenient and automated conveying effectively improves the conveying efficiency.

[0037] Working principle: The container 41 containing soy milk is conveyed to the conveyor belt 23 via an external conveying device and then conveyed by the conveyor mechanism 2. When the infrared sensor 10 detects the infrared marking film 12, it transmits a signal to the controller 13. The controller 13 then controls the conveyor mechanism 2 to stop conveying the container 41. The controller 13 drives the servo motor 91 to start, which in turn drives the screw 92 to rotate, thereby driving the slider 93 to move towards one side of the container 41 on its outer wall. When the slider 93 can no longer move, it indicates that the lower pressure plate 95 has reached its maximum position. At the top of the inner wall of the box 41, the servo motor 91 is turned off and the electric telescopic rod 94 is started. The electric telescopic rod 94 drives the lower pressure plate 95 to descend into the box 41 and press the bean curd to form tofu. During the process of pressing the bean curd to form tofu, excess water will flow through the holes on the perforated plate 42 to the two baffles 43. The two baffles 43 are inclined, so the excess water flows to the outside along the baffles 43, the guide channel 46 and the guide plate 47. A storage tank can be placed on one side of the guide plate 47 to store excess water and prevent excess water from flowing directly to the ground and causing cleaning difficulties.

[0038] After the tofu is pressed, the pressing component 9 is returned to its original position and the cutting component 8 is moved to the top of the inner wall of the box 41. The working principle of the cutting component 8 is the same as that of the pressing component 9, so it will not be described in detail. When the cutting component 8 is moved to the top of the inner wall of the box 41, the electric telescopic rod 84 is activated to drive the cutting blade 85 to descend into the inner wall of the box 41 and cut the pressed tofu into multiple small pieces of tofu. After cutting, the cutting component 8 is returned to its original position.

[0039] The electric telescopic rods 44 and 45, connected to the two baffles 43, are activated, causing the two baffles 43 to move in the opposite direction and no longer be in the closed box 41. At this time, the electric telescopic rod 52 of the feeding guide assembly 5 is activated, which, through the support plate 53, moves the partition plate 54 to the inner wall of the box 41 and below the perforated plate 42. Then, the electric telescopic rods 44 and 45, connected to the two perforated plates 42, are activated, causing the two perforated plates 42 to move in the opposite direction and no longer support the tofu. As a result, the tofu, which has been divided into small pieces, falls to the inner wall of the partition plate 54. After that, the electric telescopic rod 52 is activated, which, through the support plate 53, moves the partition plate 54 down and conveys the feeding guide assembly 5 through the conveying mechanism 2 3. When the feeding guide assembly 5 is conveyed to the top of the external fryer, the servo motor is activated. The motor 56 drives the screw 57 to rotate, and the rotation of the screw 57 drives the push plate 58 to move on its outer wall. The push plate 58 pushes the partition plate 54 to one side of the fryer. During the pushing process, the partition plate 54 is not supported by the support plate 53, so the tofu falls into the fryer one by one for frying. After frying, it is inflated in the tofu inflation device and finally made into lucky bag tofu. By integrating the pressing component 9, the cutting component 8, the guiding component 5 and the conveying component 4 into one device, the overall footprint of the lucky bag tofu production line is effectively reduced. It can also export and collect excess water during the tofu pressing process, avoiding the problem of excessive water being directly discharged on the ground and causing difficulties in cleaning the ground, thus effectively improving the practicality of the equipment.

[0040] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automated processing equipment for "lucky bag tofu", characterized in that, Includes a frame (1): the frame (1) is provided with a first conveying mechanism (2) and a second conveying mechanism (3), a conveying component (4) is conveyed above the first conveying mechanism (2), a material guiding component (5) is movably connected to the second conveying mechanism (3), a fixed frame (6) is fixedly provided in the middle of the upper surface of the frame (1), a slide groove (7) is fixedly provided in the middle of the lower part of the fixed frame (6), and a cutting component (8) and a pressing component (9) are symmetrically slidably connected to the inner wall of the slide groove (7). The conveying assembly (4) includes a housing (41), a perforated plate (42) symmetrically and movably connected to the inner wall of the housing (41), a baffle (43) symmetrically and movably connected to the inner wall of the lower side of the housing (41), an electric telescopic rod one (44) and an electric telescopic rod two (45) symmetrically arranged on the side wall of the housing (41), a guide groove (46) opened on the rear surface of the housing (41), and a guide plate (47) movably connected to one side of the guide groove (46). The guide plate (47) is fixedly connected to the frame (1). The material guiding assembly (5) includes a trough (51), an electric telescopic rod three (52) fixed below the trough (51), a support plate (53) fixed above the electric telescopic rod three (52), a partition plate (54) slidably connected above the support plate (53), a fixing plate (55) symmetrically fixed on one side of the upper surface of the support plate (53), a servo motor one (56) fixed on one side of the fixing plate (55), a screw one (57) rotatably connected to the output end of the servo motor one (56), and a push plate (58) movably connected to the outer wall of the screw one (57).

2. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, The dimensions of the support plate (53) and the partition plate (54) are both adapted to the dimensions of the inner wall of the box (41).

3. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, An infrared sensor (10) is installed on one side of the lower surface of the fixing frame (6), and a block (11) is fixedly connected to the upper surface of the box (41) near the infrared sensor (10), and an infrared marking film (12) is pasted on the block (11).

4. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, The cutting assembly (8) includes a servo motor 2 (81) mounted on one side wall of the slide (7), a screw 2 (82) rotatably connected to the output end of the servo motor 2 (81), a slider 1 (83) slidably connected to the outer wall of the screw 2 (82), an electric telescopic rod 4 (84) fixed in the middle below the slider 1 (83), and a cutting blade body (85) fixed below the electric telescopic rod 4 (84).

5. The automated processing equipment for lucky bag tofu according to claim 4, characterized in that, The pressing assembly (9) includes a servo motor three (91) on the side away from the servo motor two (81), a screw three (92) rotatably connected to the output end of the servo motor three (91), a slider two (93) slidably connected to the outer wall of the screw three (92), an electric telescopic rod five (94) fixed below the slider two (93), and a pressing plate (95) fixed below the electric telescopic rod five (94). The servo motor three (91) and the servo motor two (81) are both mounted on the side wall of the slide groove (7) by screws.

6. The automated processing equipment for lucky bag tofu according to claim 5, characterized in that, The dimensions of the lower pressure plate (95) and the cutting blade (85) are both adapted to the dimensions of the inner wall of the box (41).

7. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, The conveying mechanism 1 (2) includes a servo motor 4 (21) fixed on one side of the frame (1), a rotating shaft (22) fixed on the output end of the servo motor 4 (21), a conveyor belt (23) rotatably connected to the outer wall of the rotating shaft (22), a rotating shaft (24) rotatably connected to the inner wall of the other side of the conveyor belt (23), and a support platform (25) provided on the inner wall of the conveyor belt (23). The support platform (25) is fixedly connected to the frame (1).

8. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, The structure and working principle of the second (3) transmission mechanism are consistent with those of the first (2) transmission mechanism.

9. The automated processing equipment for lucky bag tofu according to claim 1, characterized in that, A controller (13) is mounted on one side of the frame (1).

10. The automated processing equipment for lucky bag tofu according to claim 9, characterized in that, The lower surface of the frame (1) is fixedly connected with an anti-slip pad (14).

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