A probiotic fermented freeze-dried fruit piece forming device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG BAILIHAO FOOD CO LTD
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有技术中,益生菌发酵冻干水果块在生产操作时,由于内部水果的存在,难以使水果块与益生菌发酵液充分融合,很容易导致相邻的益生菌发酵液相互溢出,导致相邻的冻干块出现粘连或是冻干块出现不平整的问题
[0017] 1. The probiotic fermentation freeze-dried fruit block forming device, after the slurry is injected, the connecting pipe of the adjusting component is connected to the air pressure source, which drives the cross frame to move the pressure table vertically downward. When the bottom surface of the cross frame contacts the upper wall of the forming tank, the pressure table simultaneously reaches the bottom of the connecting part to form a physical barrier, blocking the liquid flow between adjacent tanks and preventing adhesion. The geometric accuracy of the formed block is maintained through the precise cooperation between the pressure table and the tank wall.
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Figure CN224597565U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of freeze-dried fruit block production, and in particular to a probiotic fermentation freeze-dried fruit block forming device. Background Technology
[0002] Probiotic-fermented freeze-dried fruit pieces are a type of health food. The preparation process mainly includes: thoroughly mixing and soaking the fruit pieces with probiotic fermentation liquid to allow the fermentation liquid to penetrate the fruit; then rapidly freezing and shaping the sample; and finally using freeze-drying technology to remove the internal moisture, thereby obtaining the final product.
[0003] In the existing technology, during the production of probiotic-fermented freeze-dried fruit blocks, the presence of fruit inside makes it difficult for the fruit blocks to fully integrate with the probiotic fermentation liquid. This can easily cause adjacent probiotic fermentation liquids to overflow, resulting in problems such as adjacent freeze-dried blocks sticking together or becoming uneven. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a probiotic fermentation freeze-dried fruit block forming device, so as to solve the technical problems mentioned in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A probiotic fermentation freeze-dried fruit block forming device includes:
[0007] The bottom mold has several forming grooves evenly opened at its upper end. A connecting part is opened in the groove wall of two adjacent forming grooves. A pressure table is slidably arranged inside the connecting part. Four adjacent pressure tables are fixedly connected by a cross frame. A grouting component is provided at the bottom end of the bottom mold.
[0008] The upper mold has a sliding groove at its bottom, and the cross frame and pressure table are slidably set inside the sliding groove. An adjustment component is set at the center of the top of the upper mold.
[0009] Furthermore, when the bottom end of the cross frame contacts the upper wall of the forming groove, the bottom end of the pressure table contacts the bottom of the connecting part.
[0010] Furthermore, the top wall of the cross frame is flush with the top wall of the pressure table, and when the top of the cross frame contacts the top wall of the sliding groove, the bottom wall of the pressure table is flush with the bottom wall of the upper mold.
[0011] Furthermore, the grouting assembly includes:
[0012] The connecting pipe is fixedly installed at the center of the bottom end of the bottom mold. The connecting pipe is connected to one of the forming grooves, and a connecting flange is provided at the bottom end of the connecting pipe.
[0013] Furthermore, the adjustment component includes:
[0014] The cross cavity is located inside the upper mold, and its four openings are connected to the sliding grooves.
[0015] The connecting pipe is fixedly installed at the top of the upper mold, and the connecting pipe corresponds to the center of the cross cavity. The connecting pipe and the sliding groove are interconnected through the cross cavity.
[0016] In summary, this utility model has at least one of the following beneficial technical effects:
[0017] 1. The probiotic fermentation freeze-dried fruit block forming device, after the slurry is injected, the connecting pipe of the adjusting component is connected to the air pressure source, which drives the cross frame to move the pressure table vertically downward. When the bottom surface of the cross frame contacts the upper wall of the forming tank, the pressure table simultaneously reaches the bottom of the connecting part to form a physical barrier, blocking the liquid flow between adjacent tanks and preventing adhesion. The geometric accuracy of the formed block is maintained through the precise cooperation between the pressure table and the tank wall.
[0018] 2. In this probiotic fermentation freeze-dried fruit block forming device, when the adjusting component drives the cross frame to move down, the pressure table simultaneously descends to the bottom of the connecting part and closes, blocking the liquid flow between adjacent forming tanks; when it moves up, it completely exits the sliding tank to avoid interfering with the grouting process. Its height matching relationship is precisely controlled by mechanical limit to ensure the effectiveness of the sealing. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a probiotic fermentation freeze-dried fruit block forming device according to the present invention.
[0021] Figure 2 This is a schematic diagram of the structure of the pressure plate sealing and connecting part and the bottom mold of the probiotic fermentation freeze-dried fruit block forming device of this utility model.
[0022] Figure 3 This is a schematic diagram of the structure of the pressure table and connecting part of the probiotic fermentation freeze-dried fruit block forming device of this utility model when separated from the bottom mold.
[0023] Figure 4 This is a schematic diagram of the pressure plate sealing and connecting part and the upper mold structure of a probiotic fermentation freeze-dried fruit block forming device according to this utility model.
[0024] Figure 5 This is a schematic diagram of the structure of the pressure table and the connecting part of the probiotic fermentation freeze-dried fruit block forming device of this utility model when separated from the upper mold.
[0025] In the figure, 1 is the bottom mold; 2 is the forming groove; 3 is the connecting part; 4 is the pressure table; 5 is the cross frame; 6 is the grouting assembly; 61 is the connecting pipe; 62 is the connecting flange; 7 is the upper mold; 8 is the sliding groove; 9 is the adjusting assembly; 91 is the cross cavity; 92 is the connecting pipe. Detailed Implementation
[0026] The present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Example:
[0028] Reference Figures 1-4 This utility model discloses a probiotic fermentation freeze-dried fruit block forming device, comprising:
[0029] The bottom mold 1 has several forming grooves 2 evenly opened at its upper end. A connecting part 3 is opened in the groove wall of two adjacent forming grooves 2. A pressure table 4 is slidably arranged inside the connecting part 3. Four adjacent pressure tables 4 are fixedly connected by a cross frame 5. A grouting component 6 is provided at the bottom end of the bottom mold 1.
[0030] The upper mold 7 has a sliding groove 8 at its bottom end. The cross frame 5 and the pressure table 4 are slidably disposed inside the sliding groove 8. An adjustment component 9 is provided at the center of the top of the upper mold 7.
[0031] In this embodiment, during use, freeze-dried fruit is placed inside the molding tank 2, and the bottom mold 1 and the upper mold 7 are closed. Then, the grouting component 6 is connected to the grouting pipe, and the probiotic fermentation liquid is injected into the interior of the molding tank 2 through the grouting pipe. Through the connection part 3, the probiotic fermentation liquid can flow into the interior of each molding tank 2 and come into contact with each freeze-dried fruit block. After freezing, probiotic fermented fruit ice blocks are formed. Then, the upper mold 7 and the bottom mold 1 are vacuumed through the grouting pipe to sublimate and dehydrate the water contained in the ice blocks, thereby realizing the freeze-dried probiotic fermented fruit blocks.
[0032] After the probiotic fermentation liquid is injected, the upper pressure plate 4 and cross frame 5 move downward to close the connecting part 3. At this time, the adjacent molding tanks 2 are separated from each other, which can effectively prevent adjacent freeze-dried fruit pieces from sticking together.
[0033] The settings of component 9 are adjusted to control the up-and-down sliding of cross frame 5 and pressure table 4, in order to achieve the purpose of blocking the connecting part 3.
[0034] In a further preferred embodiment of this utility model, such as Figure 2As shown, when the bottom end of the cross frame 5 contacts the upper wall of the groove frame of the forming groove 2, the bottom end of the pressure table 4 contacts the bottom of the connecting part 3.
[0035] In this embodiment, when the adjusting component 9 drives the cross frame 5 to move down, the pressure table 4 simultaneously descends to the bottom of the connecting part 3 to close, blocking the liquid flow between adjacent molding grooves 2; when it moves up, it completely exits the sliding groove 8 to avoid interfering with the grouting process. The height matching relationship is precisely controlled by mechanical limit to ensure the effectiveness of the sealing.
[0036] In a further preferred embodiment of this utility model, such as Figure 5 As shown, the top wall of the cross frame 5 is flush with the top wall of the pressure table 4. When the top of the cross frame 5 contacts the top wall of the sliding groove 8, the bottom wall of the pressure table 4 is flush with the bottom wall of the upper mold 7.
[0037] In this embodiment, the top wall of the cross frame 5 is flush with the top wall of the pressure table 4 to ensure linkage.
[0038] In a further preferred embodiment of this utility model, such as Figure 2 As shown, the grouting assembly 6 includes:
[0039] The connecting pipe 61 is fixedly installed at the center of the bottom end of the bottom mold 1. The connecting pipe 61 is connected to one of the forming grooves 2, and the bottom end of the connecting pipe 61 is provided with a connecting flange 62.
[0040] In this embodiment, the grouting assembly 6 is directly connected to the central molding tank 2 via a connecting pipe 61. After the external grouting pipe is connected, the probiotic fermentation liquid is injected through the connecting flange 62. The liquid utilizes gravity and pressure difference to evenly diffuse to all molding tanks 2 through the connecting part 3, ensuring full contact with the freeze-dried fruit. After grouting is completed, the cross frame 5 is closed to prevent liquid backflow and ensure independent separation of the molded blocks.
[0041] In a further preferred embodiment of this utility model, such as Figure 4 As shown, the adjustment component 9 includes:
[0042] The cross cavity 91 is located inside the upper mold 7, and its four openings are connected to the sliding groove 8 respectively.
[0043] The connecting pipe 92 is fixedly installed at the top of the upper mold 7, and the connecting pipe 92 corresponds to the center of the cross cavity 91. The connecting pipe 92 and the sliding groove 8 are interconnected through the cross cavity 91.
[0044] In this embodiment, the cross cavity 91 of the adjustment component 9 is connected to the sliding groove 8. An external cylinder applies air pressure through the connecting pipe 92 to drive the cross frame 5 and the pressure table 4 to slide vertically. This design centrally controls the movement of multiple pressure tables 4, simplifies the operation process, and ensures that all pressure tables 4 move synchronously to avoid local sealing failure.
[0045] The implementation principle of the above embodiment is as follows: In the initial state, the pressing table 4 is completely withdrawn from the sliding groove 8, and the freeze-dried fruit pieces are precisely placed in the forming groove 2 of the bottom mold 1 by manual labor or a robotic arm. After the upper mold 7 is closed, the connecting flange 62 of the grouting component 6 is connected to the grouting pipe, and the probiotic fermentation liquid is injected through the central connecting pipe 61. It is evenly diffused to all forming grooves 2 by the capillary action of the connecting part 3, and fully penetrates with the freeze-dried base material. After the grouting is completed, the connecting pipe 92 of the adjusting component 9 is connected to the air pressure source, which drives the cross frame 5 to move the pressing table 4 vertically downward. When the bottom surface of the cross frame 5 contacts the upper wall of the forming groove 2, the pressing table 4 simultaneously reaches the bottom of the connecting part 3 to form a physical barrier, blocking the liquid flow between adjacent grooves and preventing adhesion; the geometric accuracy of the formed block is maintained by the precise fit between the pressing table 4 and the groove wall; the flat structure of the cross frame 5 and the pressing table 4 ensures balanced force. After drying, the air pressure drives the pressing table 4 to reset, and the upper mold 7 is separated to obtain the independently formed probiotic freeze-dried fruit pieces.
[0046] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A probiotic fermentation freeze-dried fruit block forming device, characterized in that, Including: The bottom mold (1) has several forming grooves (2) evenly opened at its upper end. A connecting part (3) is opened in the groove wall of two adjacent forming grooves (2). A pressure table (4) is slidably arranged inside the connecting part (3). Four adjacent pressure tables (4) are fixedly connected by a cross frame (5). A grouting component (6) is provided at the bottom end of the bottom mold (1). The upper mold (7) has a sliding groove (8) at its bottom end. The cross frame (5) and the pressure table (4) are slidably arranged inside the sliding groove (8). An adjustment component (9) is provided at the center of the top of the upper mold (7).
2. The probiotic fermentation freeze-dried fruit block forming device according to claim 1, characterized in that, When the bottom end of the cross frame (5) contacts the upper wall of the groove frame of the forming groove (2), the bottom end of the pressure table (4) contacts the bottom of the connecting part (3).
3. The probiotic fermentation freeze-dried fruit block forming device according to claim 2, characterized in that, The top walls of the cross frame (5) and the pressure table (4) are flush with each other. When the top of the cross frame (5) contacts the top wall of the sliding groove (8), the bottom wall of the pressure table (4) is flush with the bottom wall of the upper mold (7).
4. The probiotic fermentation freeze-dried fruit block forming device according to claim 3, characterized in that, The grouting assembly (6) includes: A connecting pipe (61) is fixedly installed at the center of the bottom end of the bottom mold (1). The connecting pipe (61) is connected to one of the forming grooves (2), and a connecting flange (62) is provided at the bottom end of the connecting pipe (61).
5. The probiotic fermentation freeze-dried fruit block forming device according to claim 4, characterized in that, The adjustment component (9) includes: A cross cavity (91) is formed inside the upper mold (7), and the four openings of the cross cavity (91) are connected to the sliding groove (8) respectively. The connecting pipe (92) is fixedly installed at the top of the upper mold (7), and the connecting pipe (92) corresponds to the center of the cross cavity (91). The connecting pipe (92) and the sliding groove (8) are interconnected through the cross cavity (91).