Mechanical scraper assembly for automatic cleaning of the inner walls of a crystallizer

CN224598774UActive Publication Date: 2026-08-07ZHONGSHENGTAI ENVIRONMENTAL TECH (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGSHENGTAI ENVIRONMENTAL TECH (JIANGSU) CO LTD
Filing Date
2025-08-18
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]在现有技术中,通常现有的结晶器会在内部设置刮刀组件,通过电机驱动刮刀组件可以带动刮刀组件进行旋转,机械刮刀可以对结晶器内壁进行刮动,在刮动的过程中,机械刮刀可以将结晶器内壁上附着的盐晶体刮出,通过结晶器底部设置的排出组件将盐晶体排出,此时可以更加方便的对结晶器内部进行清洗,该装置在使用时,虽然能够快速方便的对结晶器内部进行清洗,但是该装置在长期使用时,结晶器内部附着的晶体较多,此时机械刮刀组件刮下来的晶体可能较大,较大的晶体可能难以直接通过排出组件排出,此时还需要对装置进行二次清洁,影响工作效率

Benefits of technology

本实用新型提供结晶器内壁自动清洗的机械刮刀组件,在具体实施时,通过驱动清洁组件带动两个连接杆进行旋转,在驱动清洁组件将结晶的物质刮除到滤板上时,此时较大的杂质会留在滤板上,此时与连接杆转动连接的辊轮会随着连接杆转动时,辊轮在滤板上也会进行转动,此时辊轮可以将较大的杂质碾碎,此时刮板也会随着连接杆进行转动,刮板在运动时会将碾碎后的杂质刮开,杂质通过滤板上的过滤孔漏入到结晶器本体底部的出料筒处,该装置使用时,不仅可以对结晶器内壁进行刮除,使得结晶器具有自清洁功能,且还能将刮下来的大的杂质进行碾碎,更加便于清洁,加快工作效率。

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Abstract

The utility model provides mechanical scraper assembly of automatic cleaning of crystallizer inner wall, including crystallizer body and scraper device, one side of scraper device is connected in the inside of crystallizer body rotationally, the both sides of scraper device are pasted with crystallizer body inner wall, the roller wheel of rotation connection with connecting rod will follow the rotation of connecting rod, the roller wheel also will carry on the rotation on the filter plate, the roller wheel can crush the larger impurity at this time, the scraper also will follow the rotation of connecting rod at this time, the impurity is scraped open after crushing, and the impurity leaks into the discharge cylinder at the bottom of crystallizer body through the filter hole on the filter plate, when using, not only can the crystallizer inner wall be scraped, but also the crystallizer has the self -cleaning function, and still can crush the large impurity scraped down, is more convenient for cleaning, accelerates work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of crystallizer technology, and in particular to a mechanical scraper assembly for automatic cleaning of the inner wall of a crystallizer. Background Technology

[0002] Crystallizers are the core equipment for achieving solution crystallization. They control supersaturation to induce solute crystallization and are widely used in industries such as chemical and pharmaceutical manufacturing. Their functions include regulating temperature and pressure to promote crystallization and using stirring to ensure uniform crystal growth. They come in various structures, such as batch-type and vacuum-type. The working principle varies depending on the type; for example, vacuum crystallizers use negative pressure evaporation and cooling to increase supersaturation. The design must consider heat transfer, flow field, and scale prevention, making it a crucial piece of equipment for industrial crystallization.

[0003] In existing technologies, crystallizers typically have an internal scraper assembly. A motor drives the scraper assembly to rotate, and the mechanical scraper scrapes the inner wall of the crystallizer. During this scraping process, the mechanical scraper removes salt crystals adhering to the inner wall of the crystallizer, which are then discharged through a discharge assembly at the bottom of the crystallizer. This facilitates cleaning the inside of the crystallizer. While this device can quickly and conveniently clean the inside of the crystallizer, over long-term use, a large number of crystals may accumulate inside. The crystals scraped off by the mechanical scraper assembly may be large, and these larger crystals may be difficult to discharge directly through the discharge assembly. In such cases, a secondary cleaning of the device is required, affecting work efficiency.

[0004] Therefore, it is necessary to provide a new mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a mechanical scraper assembly for automatic cleaning of the inner wall of a crystallizer.

[0006] The mechanical scraper assembly for automatic cleaning of the inner wall of a crystallizer provided by this utility model includes: a crystallizer body and a scraper device, one side of the scraper device is rotatably connected to the inside of the crystallizer body, and both sides of the scraper device are in contact with the inner wall of the crystallizer body. The scraper assembly includes: a drive cleaning component, a filter plate, a roller, and a scraper. One side of the drive cleaning component is rotatably connected to the inside of the crystallizer body, and both sides of the drive cleaning component are respectively attached to the inner sidewall of the crystallizer body. Connecting rods are provided on both sides of the drive cleaning component. The roller and the scraper are respectively movably connected to the outside of the two connecting rods, and the roller is rotatably connected to the connecting rod. The scraper is fixedly connected to the connecting rod. The two connecting rods are inclined. The filter plate is fixedly installed inside the crystallizer body, and one side of the roller and the scraper are attached to one side of the filter plate.

[0007] Preferably, the filter plate is recessed on one side and has multiple filter holes.

[0008] Preferably, the drive cleaning assembly includes: a driver assembly, a rotating rod, a mounting rod, and multiple cleaning rod assemblies. One side of the driver assembly is fixedly connected to one side of the crystallizer body, the output end of the driver assembly is fixedly connected to one side of the rotating rod, the other side of the rotating rod passes through one side of the crystallizer body, the rotating rod is rotatably connected to the crystallizer body, the mounting rod is fixedly mounted on the outside of the rotating rod, the multiple cleaning rod assemblies are respectively fixedly mounted on the outside of the mounting rod, and two connecting rods are fixedly and obliquely connected to both sides of the mounting rod.

[0009] Preferably, the drive assembly includes a drive motor and a mounting bracket, one side of the mounting bracket being fixedly connected to one side of the crystallizer body, one side of the drive motor being fixedly connected to the side of the mounting bracket away from the crystallizer body, and the output end of the drive motor being fixedly connected to one side of the rotating rod.

[0010] Preferably, the cleaning rod assembly includes: a mounting cylinder, a connecting cylinder, a spring, and a scraper. One side of the mounting cylinder is fixedly connected to one side of the mounting rod. One side of the spring is fixedly connected to the interior of the mounting cylinder. The other side of the spring is fixedly connected to one side of the connecting cylinder. The side of the connecting cylinder away from the spring is fixedly connected to the side of the scraper. The side of the scraper away from the connecting cylinder is in contact with the inner wall of the crystallizer body. The connecting cylinder extends into the interior of the mounting cylinder.

[0011] Preferably, the scraper is arc-shaped on the side closest to the crystallizer body.

[0012] Preferably, the cross-section of the mounting cylinder and the connecting cylinder is circular.

[0013] Preferably, a discharge cylinder is fixedly connected to the bottom of the crystallizer body.

[0014] Compared with related technologies, the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer provided by this utility model has the following beneficial effects: This invention provides a mechanical scraper assembly for automatic cleaning of the inner wall of a crystallizer. In practice, the cleaning assembly drives two connecting rods to rotate. When the cleaning assembly scrapes the crystallized material onto the filter plate, larger impurities remain on the filter plate. Meanwhile, a roller connected to the connecting rods rotates on the filter plate, crushing the larger impurities. The scraper also rotates with the connecting rods, scraping away the crushed impurities. These impurities then leak through the filter holes on the filter plate into the discharge cylinder at the bottom of the crystallizer. This device not only scrapes the inner wall of the crystallizer, giving it a self-cleaning function, but also crushes the scraped-off large impurities, making cleaning easier and increasing work efficiency. Attached Figure Description

[0015] Figure 1 A schematic diagram of the internal structure of the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer provided by this utility model; Figure 2 A schematic diagram of the overall structure of the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer provided by this utility model; Figure 3 A cross-sectional view of the mounting cylinder provided by this utility model; Figure 4 This is a schematic diagram of the filter plate structure provided by this utility model; Figure 5 A schematic diagram of the connecting rod structure provided by this utility model.

[0016] The following are the labels in the diagram: 1. Filter plate; 2. Roller; 3. Scraper; 4. Connecting rod; 5. Filter hole; 6. Rotating rod; 7. Mounting rod; 8. Drive motor; 9. Mounting frame; 10. Mounting cylinder; 11. Connecting cylinder; 12. Spring; 13. Scraper; 14. Crystallizer body; 15. Discharge cylinder. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Please refer to the following: Figure 1 — Figure 5 ,in, Figure 1 A schematic diagram of the internal structure of the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer provided by this utility model; Figure 2 A schematic diagram of the overall structure of the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer provided by this utility model; Figure 3 A cross-sectional view of the mounting cylinder provided by this utility model; Figure 4This is a schematic diagram of the filter plate structure provided by this utility model; Figure 5 A schematic diagram of the connecting rod structure provided by this utility model.

[0019] In the specific implementation process, the mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer has the following structure: Figure 1 — Figure 5 As shown, it includes: a crystallizer body 14 and a scraper device. One side of the scraper device is rotatably connected to the inside of the crystallizer body 14, and both sides of the scraper device are in contact with the inner wall of the crystallizer body 14. A discharge cylinder 15 is fixedly connected to the bottom of the crystallizer body 14. The scraper assembly includes: a drive cleaning component, a filter plate 1, a roller 2, and a scraper 3. One side of the drive cleaning component is rotatably connected to the inside of the crystallizer body 14, and both sides of the drive cleaning component are respectively attached to the inner sidewall of the crystallizer body 14. Connecting rods 4 are provided on both sides of the drive cleaning component. The roller 2 and the scraper 3 are respectively movably connected to the outside of the two connecting rods 4, and the roller 2 is rotatably connected to the connecting rods 4. The scraper 3 is fixedly connected to the connecting rods 4. The two connecting rods 4 are inclined. The filter plate 1 is fixedly installed inside the crystallizer body 14. One side of the roller 2 and the scraper 3 are attached to one side of the filter plate 1. The filter plate 1 is concave on one side and has multiple filter holes 5.

[0020] It should be noted that when the above device is in use, the drive motor 8 drives the rotating rod 6 and the mounting rod 7 to rotate together. During the rotation of the mounting rod 7, the mounting rod 7 drives the two connecting rods 4 to rotate synchronously. When the two connecting rods 4 rotate, they will drive the roller 2 and the scraper 3 to rotate. When the roller 2 rotates, it can crush large impurities. The crushed impurities are driven by the scraper 3 to move on the filter plate 1. When the impurities move to the filter hole 5, they will leak into the discharge cylinder 15 at the bottom of the crystallizer body 14 for cleaning. When this device is in use, it can not only scrape the inner wall of the crystallizer, making the crystallizer have a self-cleaning function, but also crush the large impurities scraped off, making it easier to clean and speeding up the work efficiency.

[0021] The drive cleaning assembly includes: a driver assembly, a rotating rod 6, a mounting rod 7, and multiple cleaning rod assemblies. One side of the driver assembly is fixedly connected to one side of the crystallizer body 14, and the output end of the driver assembly is fixedly connected to one side of the rotating rod 6. The other side of the rotating rod 6 passes through one side of the crystallizer body 14, and the rotating rod 6 is rotatably connected to the crystallizer body 14. The mounting rod 7 is fixedly mounted on the outside of the rotating rod 6, and multiple cleaning rod assemblies are respectively fixedly mounted on the outside of the mounting rod 7. Two connecting rods 4 are fixedly and obliquely connected to both sides of the mounting rod 7. The driver assembly includes: a drive motor 8 and a mounting bracket 9. One side of the mounting bracket 9 is fixedly connected to one side of the crystallizer body 14, and one side of the drive motor 8 is connected to the mounting bracket 9 away from the crystallizer body 14. 4. One side is fixedly connected, and the output end of the drive motor 8 is fixedly connected to one side of the rotating rod 6. The cleaning rod assembly includes: mounting cylinder 10, connecting cylinder 11, spring 12 and scraper 13. One side of the mounting cylinder 10 is fixedly connected to one side of the mounting rod 7. One side of the spring 12 is fixedly connected to the inside of the mounting cylinder 10. The other side of the spring 12 is fixedly connected to one side of the connecting cylinder 11. The side of the connecting cylinder 11 away from the spring 12 is fixedly connected to one side of the scraper 13. The side of the scraper 13 away from the connecting cylinder 11 is in contact with the inner wall of the crystallizer body 14. The connecting cylinder 11 extends into the interior of the mounting cylinder 10. The side of the scraper 13 near the crystallizer body 14 is arc-shaped. The cross-section of the mounting cylinder 10 and the connecting cylinder 11 is circular.

[0022] It should be noted that when the above-mentioned device is in use, when the drive motor 8 drives the rotating rod 6 and the mounting rod 7 to rotate, the mounting rod 7 will also drive the mounting cylinder 10 to rotate synchronously. When the mounting cylinder 10 rotates, it will drive the connecting cylinder 11 and the scraper 13 to rotate synchronously. One side of the scraper 13 is in contact with the crystallizer body 14. Therefore, when the scraper 13 rotates, it can scrape the inner wall of the crystallizer body 14. The mounting cylinder 10 and the connecting cylinder 11 are connected by a spring 12. In the initial state, the spring 12 provides elasticity so that the connecting cylinder 11 squeezes the scraper 13 into contact with the inner wall of the crystallizer body 14. In use, the scraper 13 can apply pressure to the inner wall of the crystallizer body 14 while scraping, making the cleaning more thorough. The edge of the scraper 13 is set to be arc-shaped, so that when the scraper 13 comes into contact with the inner wall of the crystallizer body 14, the scraper 13 will not damage the inner wall of the crystallizer body 14. This makes the device not only cleaner but also has a longer service life.

[0023] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0024] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A mechanical scraper assembly for automatic cleaning of the inner wall of a crystallizer, characterized in that, include: The crystallizer body (14) and the scraper device are provided. One side of the scraper device is rotatably connected to the inside of the crystallizer body (14), and both sides of the scraper device are attached to the inner wall of the crystallizer body (14). The scraper assembly includes: a drive cleaning component, a filter plate (1), a roller (2), and a scraper (3). One side of the drive cleaning component is rotatably connected to the inside of the crystallizer body (14). Both sides of the drive cleaning component are respectively attached to the inner sidewall of the crystallizer body (14). Both sides of the drive cleaning component are provided with connecting rods (4). The roller (2) and the scraper (3) are respectively movably connected to the outside of the two connecting rods (4). The roller (2) is rotatably connected to the connecting rod (4). The scraper (3) is fixedly connected to the connecting rod (4). The two connecting rods (4) are inclined. The filter plate (1) is fixedly installed inside the crystallizer body (14). One side of the roller (2) and the scraper (3) are attached to one side of the filter plate (1).

2. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 1, characterized in that, The filter plate (1) is recessed on one side, and a plurality of filter holes (5) are provided on the filter plate (1).

3. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 2, characterized in that, The drive cleaning assembly includes: a driver assembly, a rotating rod (6), a mounting rod (7), and multiple cleaning rod assemblies. One side of the driver assembly is fixedly connected to one side of the crystallizer body (14), and the output end of the driver assembly is fixedly connected to one side of the rotating rod (6). The other side of the rotating rod (6) passes through one side of the crystallizer body (14). The rotating rod (6) is rotatably connected to the crystallizer body (14). The mounting rod (7) is fixedly installed on the outside of the rotating rod (6). Multiple cleaning rod assemblies are respectively fixedly installed on the outside of the mounting rod (7). Two connecting rods (4) are fixedly inclined and connected to both sides of the mounting rod (7).

4. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 3, characterized in that, The drive assembly includes a drive motor (8) and a mounting bracket (9). One side of the mounting bracket (9) is fixedly connected to one side of the crystallizer body (14). One side of the drive motor (8) is fixedly connected to the side of the mounting bracket (9) away from the crystallizer body (14). The output end of the drive motor (8) is fixedly connected to one side of the rotating rod (6).

5. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 4, characterized in that, The cleaning rod assembly includes: a mounting cylinder (10), a connecting cylinder (11), a spring (12), and a scraper (13). One side of the mounting cylinder (10) is fixedly connected to one side of the mounting rod (7). One side of the spring (12) is fixedly connected to the interior of the mounting cylinder (10). The other side of the spring (12) is fixedly connected to one side of the connecting cylinder (11). The side of the connecting cylinder (11) away from the spring (12) is fixedly connected to the side of the scraper (13). The side of the scraper (13) away from the connecting cylinder (11) is attached to the inner wall of the crystallizer body (14). The connecting cylinder (11) extends into the interior of the mounting cylinder (10).

6. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 5, characterized in that, The scraper (13) is arc-shaped on the side near the crystallizer body (14).

7. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 6, characterized in that, The cross-sections of the mounting cylinder (10) and the connecting cylinder (11) are circular.

8. The mechanical scraper assembly for automatic cleaning of the inner wall of the crystallizer according to claim 7, characterized in that, The bottom of the crystallizer body (14) is fixedly connected to the discharge cylinder (15).