A sedimentation tank mud scraping device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU XINYINGFENG ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2024-10-10
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]现有的沉淀池刮泥设备存在不便对沉淀池侧壁进行刮泥,且刮泥板上容易堆积污泥而影响刮泥效果等问题
[0015] 1. In this solution, a chute, sliding plate, fixed plate, side plate, bidirectional screw, first limit rod, movable frame, side scraper, unidirectional screw, throttle, and second limit rod are installed. The drive motor rotates the bidirectional screw, which in turn moves the fixed plate, sliding plate, and movable frame at both ends in opposite directions or towards each other until the side scrapers on both sides abut against the side wall of the sedimentation tank. This allows for adjustment of the spacing between the side scrapers according to the width between the side walls of the sedimentation tank. During the movement of the base, the sludge adhering to the side walls of the sedimentation tank is scraped off simultaneously, improving scraping efficiency. Rotating the throttle rotates the corresponding unidirectional screw, which in turn moves the corresponding movable frame. The movable frame can be raised and lowered to adjust the height of the movable frame and side scraper, facilitating sludge scraping at different heights on the side wall of the sedimentation tank. Equipped with telescopic rods, springs, a top plate, crossbars, connecting rods, and cleaning scrapers, pressing down on the top plate compresses the corresponding telescopic rods and springs, causing the crossbars and connecting rods to move downwards. The cleaning scraper then moves downwards to remove the accumulated sludge from the side scraper surface. Releasing the top plate resets the telescopic rods and springs, allowing the cleaning scraper to return to its original position at the top of the side scraper for easy cleaning next time. Cleaning the side scraper is quick and convenient, preventing sludge buildup on the surface and ensuring effective sludge removal.
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Figure CN224598799U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sludge scraping equipment for sedimentation tanks, and more particularly to a sludge scraping equipment for sedimentation tanks. Background Technology
[0002] Sedimentation tanks are structures that use sedimentation to remove suspended solids from water. They are water purification devices that utilize the natural sedimentation or coagulation sedimentation of water to remove suspended solids. During the operation and management of sedimentation tanks, sludge scraping equipment is needed to scrape and clean the sludge in the tank for subsequent use.
[0003] Chinese patent publication number CN221286972U discloses a sludge scraping device for sedimentation tanks, including a sludge storage shell. A load-bearing component is provided on the bottom outer wall of the sludge storage shell, and the load-bearing component includes load-bearing supports welded to both ends of the top of the sludge storage shell. An adjusting slide rail is welded onto the load-bearing supports, and a sliding sleeve is slidably inserted into the outer wall of the adjusting slide rail. A movable base is provided at one bottom end of the sliding sleeve. A fixed support plate is welded to the bottom outer wall of the sludge storage shell, and a sludge suction component is provided on the fixed support plate. The sludge suction component includes a sliding groove formed on the fixed support plate. This invention utilizes the rapid sludge extraction of a sludge pump, combined with a waterproof servo motor at the bottom driving the sludge-gathering scraper to rotate, to quickly gather the sludge settled at the bottom, greatly improving the sludge suction efficiency of the sludge pump. The drive motor drives the gears to rotate, allowing the sludge suction pipe to be rotated and adjusted in direction, thus cleaning sludge from different directions and greatly improving the convenience of cleaning.
[0004] Existing sludge scraping equipment for sedimentation tanks suffers from problems such as inconvenience in scraping sludge from the side walls of the sedimentation tank and easy accumulation of sludge on the scraper blades, affecting the scraping effect. To overcome these disadvantages, this utility model provides a sludge scraping device for sedimentation tanks. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a sludge scraping device for sedimentation tanks.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a sedimentation tank sludge scraping device, comprising a base, a groove on the top side of the base, sliding plates slidably connected to both ends of the groove, one end of each sliding plate extending to the outside of the base, a fixed plate fixedly connected to the opposite side of each sliding plate, a movable frame provided on the outside of each sliding plate, several side scrapers vertically fixedly connected to the outside of each movable frame, a one-way screw rotatably connected to the upper side of each sliding plate near the corresponding movable frame, one end of each one-way screw threadedly connected to the corresponding movable frame, a telescopic rod fixedly connected to the top of each movable frame, a top plate fixedly connected to the top of each telescopic rod, a spring sleeved on the outside of each telescopic rod, both ends of each spring fixedly connected to the corresponding movable frame and the top plate respectively, a crossbar fixedly connected to one end of each top plate, a connecting rod fixedly connected to the bottom side of each crossbar at the position in front of the corresponding side scraper, and a cleaning scraper block fixedly connected to the bottom of each connecting rod.
[0007] Furthermore, side plates are fixedly connected to both ends of the top side of the base at positions above the corresponding slide plates. A bidirectional screw is rotatably connected between the side plates. The two ends of the bidirectional screw are threadedly connected to the corresponding fixed plates. A first limiting rod is fixedly connected between the side plates. The fixed plates are slidably connected to the first limiting rod. A drive motor is fixedly connected to the outer side of one of the side plates at the position corresponding to the bidirectional screw. The output end of the drive motor passes through the corresponding side plate and is fixedly connected to one end of the bidirectional screw.
[0008] Furthermore, a second limiting rod is fixedly connected to the upper side of the skateboard near the corresponding movable frame, the top of the movable frame is slidably connected to the corresponding second limiting rod, a throttle is fixedly connected to the top of the one-way screw, and a limiting block is fixedly connected to the top of the second limiting rod.
[0009] Furthermore, one end of each cleaning scraper is in contact with the front side of the corresponding side scraper.
[0010] Furthermore, a connecting plate is fixedly connected to the front side of the base, a suction box is fixedly connected to the front side of the connecting plate, a horizontal scraper is fixedly connected to the bottom rear side of the suction box, several suction pipes are provided through the bottom of the suction box in front of the horizontal scraper, a recycling box is fixedly connected to the center of the bottom of the base, a sludge pump is fixedly connected to the rear side of the recycling box, a conveying pipe is fixedly connected to the input end of the sludge pump, one end of the conveying pipe is connected through to the inside of the suction box, and the output end of the sludge pump is connected through to the inside of the recycling box.
[0011] Furthermore, the bottom of the recycling bin has a bucket-shaped structure, and a sewage pipe is installed through the bottom of the recycling bin, with a control valve installed at one end of the sewage pipe.
[0012] Furthermore, omnidirectional wheels are fixedly connected to the four corners of the bottom of the base, and a push handle is fixedly connected to the rear side of the base.
[0013] The beneficial effects of this utility model are:
[0014] When in use, this sedimentation tank sludge scraping device has the following advantages:
[0015] 1. In this solution, a chute, sliding plate, fixed plate, side plate, bidirectional screw, first limit rod, movable frame, side scraper, unidirectional screw, throttle, and second limit rod are installed. The drive motor rotates the bidirectional screw, which in turn moves the fixed plate, sliding plate, and movable frame at both ends in opposite directions or towards each other until the side scrapers on both sides abut against the side wall of the sedimentation tank. This allows for adjustment of the spacing between the side scrapers according to the width between the side walls of the sedimentation tank. During the movement of the base, the sludge adhering to the side walls of the sedimentation tank is scraped off simultaneously, improving scraping efficiency. Rotating the throttle rotates the corresponding unidirectional screw, which in turn moves the corresponding movable frame. The movable frame can be raised and lowered to adjust the height of the movable frame and side scraper, facilitating sludge scraping at different heights on the side wall of the sedimentation tank. Equipped with telescopic rods, springs, a top plate, crossbars, connecting rods, and cleaning scrapers, pressing down on the top plate compresses the corresponding telescopic rods and springs, causing the crossbars and connecting rods to move downwards. The cleaning scraper then moves downwards to remove the accumulated sludge from the side scraper surface. Releasing the top plate resets the telescopic rods and springs, allowing the cleaning scraper to return to its original position at the top of the side scraper for easy cleaning next time. Cleaning the side scraper is quick and convenient, preventing sludge buildup on the surface and ensuring effective sludge removal.
[0016] 2. In this scheme, a connecting plate, suction box, horizontal scraper, suction pipe, recovery box, sludge pump, conveying pipe, sewage pipe, casters, and push handle are installed. During the forward movement, the horizontal scraper scrapes off the sludge attached to the bottom surface of the sedimentation tank and the sludge that falls off when scraping the side walls. The sludge pump is started, and the sludge-liquid mixture scraped off the bottom surface is pumped into the suction box through the suction pipe, and then pumped into the recovery box through the conveying pipe. The control valve of the sewage pipe is opened, and the sludge pumped into the recovery box can be discharged through the sewage pipe. Attached Figure Description
[0017] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 : A schematic diagram of the overall structure of this utility model;
[0019] Figure 2 : Front bottom view of this utility model;
[0020] Figure 3 : Rear top view of this utility model;
[0021] Figure 4 : A schematic diagram of the rear structure of this utility model;
[0022] Figure 5 The present utility model Figure 4 Enlarged view of point A in the middle.
[0023] The attached figures are labeled as follows:
[0024] 1. Base; 2. Slide rail; 3. Slide plate; 4. Fixing plate; 5. Side plate; 6. Two-way screw; 7. Drive motor; 8. First limit rod; 9. One-way screw; 10. Turn handle; 11. Second limit rod; 12. Movable frame; 13. Side scraper; 14. Telescopic rod; 15. Spring; 16. Top plate; 17. Crossbar; 18. Connecting rod; 19. Cleaning scraper; 20. Connecting plate; 21. Suction box; 22. Horizontal scraper; 23. Suction pipe; 24. Recycling box; 25. Sludge pump; 26. Conveying pipe; 27. Sewage pipe; 28. Casters; 29. Push handle. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figure 1-5As shown, a sludge scraping device for a sedimentation tank is disclosed, comprising a base 1, a chute 2 on the top side of the base 1, and sliding plates 3 slidably connected to both ends of the chute 2. One end of each sliding plate 3 extends to the outside of the base 1, and a fixing plate 4 is fixedly connected to the opposite side of each sliding plate 3. A movable frame 12 is provided on the outside of each sliding plate 3, and the movable frame 12 has an inverted L-shaped structure. Several side scrapers 13 are vertically fixedly connected to the outside of each movable frame 12. A one-way screw 9 is rotatably connected to the upper side of each sliding plate 3 near the corresponding movable frame 12. One end of each is threadedly connected to the corresponding movable frame 12. The top of each movable frame 12 is fixedly connected to a telescopic rod 14. The top of each telescopic rod 14 is fixedly connected to a top plate 16. A spring 15 is sleeved on the outside of each telescopic rod 14. The two ends of the spring 15 are fixedly connected to the corresponding movable frame 12 and the top plate 16 respectively. One end of each top plate 16 is fixedly connected to a crossbar 17. The bottom side of the crossbar 17 is fixedly connected to a connecting rod 18 at the position in front of the corresponding side scraper 13. The bottom of each connecting rod 18 is fixedly connected to a cleaning scraper 19.
[0027] like Figure 1-5 As shown, side plates 5 are fixedly connected to both ends of the top side of the base 1 above the corresponding slide plates 3. A bidirectional screw 6 is rotatably connected between the side plates 5. The two ends of the bidirectional screw 6 are threaded to the corresponding fixed plates 4. A first limiting rod 8 is fixedly connected between the side plates 5. The fixed plates 4 are slidably connected to the first limiting rod 8. A drive motor 7 is fixedly connected to the outer side of one of the side plates 5 at the position corresponding to the bidirectional screw 6. The output end of the drive motor 7 passes through the corresponding side plate 5 and is fixedly connected to one end of the bidirectional screw 6. When the drive motor 7 is started, the bidirectional screw 6 is rotated, which causes the fixed plates 4 at both ends to move in opposite directions or towards each other along the first limiting rod 8. This causes the slide plates 3 on both sides to move in opposite directions or towards each other along the slide groove 2. This causes the movable frames 12 on both sides to move in opposite directions or towards each other as a whole until the side scrapers 13 on both sides abut against the side wall of the sedimentation tank, so that the spacing of the side scrapers 13 on both sides can be adjusted according to the width between the side walls of the sedimentation tank.
[0028] like Figure 1-5 As shown, a second limiting rod 11 is fixedly connected to the upper side of the slide plate 3 near the corresponding movable frame 12. The top of the movable frame 12 is slidably connected to the corresponding second limiting rod 11. A handle 10 is fixedly connected to the top of the one-way screw 9. A limiting block is fixedly connected to the top of the second limiting rod 11. Rotating the handle 10 will drive the corresponding one-way screw 9 to rotate, thereby driving the corresponding movable frame 12 to move up and down along the corresponding second limiting rod 11 to adjust the height of the movable frame 12 and the side scraper 13, which is convenient for scraping sludge at different heights on the side wall of the sedimentation tank.
[0029] like Figure 1-5As shown, one end of each cleaning scraper 19 is in contact with the front side of the corresponding side scraper 13, and the other end of the cleaning scraper 19 located between the two side scrapers 13 is in contact with the rear side of the other side scraper 13. Initially, the telescopic rods 14 are all in the extended state, and the cleaning scrapers 19 are all located above the side scrapers 13. Pressing down on the top plate 16 compresses the corresponding telescopic rods 14 and springs 15, thereby driving the crossbars 17 and connecting rods 18 to move downward. Then, the cleaning scrapers 19 are used to scrape away the sludge accumulated on the surface of the side scrapers 13. After releasing the top plate 16, the springs 15 return to their original position, causing the telescopic rods 14 to extend, and the cleaning scrapers 19 return to their original position and move back to the top of the side scrapers 13 for easy cleaning next time.
[0030] like Figure 1-5 As shown, a connecting plate 20 is fixedly connected to the front side of the base 1, and a suction box 21 is fixedly connected to the front side of the connecting plate 20. A horizontal scraper 22 is fixedly connected to the rear bottom of the suction box 21, with the lower end of the horizontal scraper 22 contacting the ground. During forward movement, the horizontal scraper 22 scrapes away the sludge adhering to the bottom surface of the sedimentation tank and the sludge falling off the sidewalls. Several suction pipes 23 are installed through the bottom of the suction box 21, located in front of the horizontal scraper 22. A recovery box 24 is fixedly connected to the center of the bottom of the base 1, and a sludge pump 2 is fixedly connected to the rear side of the recovery box 24. 5. The input end of the sludge pump 25 is fixedly connected to the conveying pipe 26. One end of the conveying pipe 26 passes through and connects to the inside of the suction box 21. The output end of the sludge pump 25 passes through and connects to the inside of the recovery box 24. When the sludge pump 25 is started, the sludge mixture liquid material scraped off the bottom surface is drawn into the suction box 21 through the suction pipe 23, and then drawn into the recovery box 24 through the conveying pipe 26. The bottom of the recovery box 24 has a bucket-shaped structure. A sewage pipe 27 is installed through the bottom of the recovery box 24. A control valve is installed at one end of the sewage pipe 27 to facilitate the discharge of sludge.
[0031] like Figure 1-5 As shown, casters 28 are fixedly connected to the four corners of the bottom of the base 1, and a push handle 29 is fixedly connected to the rear of the base 1, making it easy to move to any position.
[0032] Working principle: During use, the drive motor 7 is started, which drives the bidirectional screw 6 to rotate, thereby causing the fixed plates 4 at both ends to move in opposite directions or towards each other along the first limit rod 8. This, in turn, causes the sliding plates 3 on both sides to move in opposite directions or towards each other along the slide groove 2. Consequently, the movable frames 12 on both sides move in opposite directions or towards each other until the side scrapers 13 on both sides abut against the side wall of the sedimentation tank. This allows for adjustment of the spacing of the side scrapers 13 according to the width between the side walls of the sedimentation tank. During the movement, the sludge attached to the side walls of the sedimentation tank is scraped off simultaneously, improving efficiency. Turning the handle 10 drives the corresponding unidirectional screw 9 to rotate, thereby causing the corresponding movable frame 12 to move up and down along the corresponding second limit rod 11. This adjusts the height of the movable frame 12 and the side scrapers 13, facilitating sludge scraping at different heights on the side walls of the sedimentation tank. 13. When scraping sludge, sludge easily accumulates on the surface, affecting the scraping effect. At this time, press down on the top plate 16, thereby compressing the corresponding telescopic rod 14 and spring 15, which in turn drives the crossbar 17 and connecting rod 18 to move downward. Then, the cleaning scraper 19 moves downward to scrape off the sludge accumulated on the surface of the side scraper 13. Release the top plate 16, and the telescopic rod 14 and spring 15 will return to their original extension. The cleaning scraper 19 will return to its original position and move back to the top of the side scraper 13 for easy cleaning next time. During the forward movement, the horizontal scraper 22 scrapes off the sludge attached to the bottom of the sedimentation tank and the sludge that falls off when scraping the side wall. Start the sludge pump 25. The sludge mixed with liquid scraped off the bottom surface is drawn into the suction box 21 through the suction pipe 23, and then drawn into the recovery box 24 through the delivery pipe 26. Open the control valve of the sewage pipe 27, and the sludge drawn into the recovery box 24 can be discharged through the sewage pipe 27.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A sludge scraping device for a sedimentation tank, comprising a base (1), characterized in that: The top side of the base (1) is provided with a sliding groove (2), and both ends of the sliding groove (2) are slidably connected to a sliding plate (3). One end of each sliding plate (3) extends to the outside of the base (1). A fixing plate (4) is fixedly connected to the opposite side of each sliding plate (3). A movable frame (12) is provided on the outside of each sliding plate (3). Several side scrapers (13) are vertically fixedly connected to the outside of each movable frame (12). One-way screws (9) are rotatably connected to the upper side of each sliding plate (3) near the corresponding movable frame (12). One end of each one-way screw (9) is threaded to the corresponding movable frame (12). The top of each movable frame (12) is fixedly connected to a telescopic rod (14), and the top of each telescopic rod (14) is fixedly connected to a top plate (16). Each telescopic rod (14) is fitted with a spring (15) on its outer side. The two ends of each spring (15) are fixedly connected to the corresponding movable frame (12) and the top plate (16) respectively. One end of each top plate (16) is fixedly connected to a crossbar (17). The bottom side of each crossbar (17) is fixedly connected to a connecting rod (18) at the position in front of the corresponding side scraper (13). The bottom of each connecting rod (18) is fixedly connected to a cleaning scraper (19).
2. The sludge scraping device for a sedimentation tank according to claim 1, characterized in that: The top two ends of the base (1) are fixedly connected to the corresponding slide plate (3) with side plates (5). The side plates (5) are rotatably connected with a bidirectional screw (6). The two ends of the bidirectional screw (6) are threadedly connected to the corresponding fixing plate (4). The side plates (5) are fixedly connected with a first limiting rod (8). The fixing plate (4) is slidably connected to the first limiting rod (8). A drive motor (7) is fixedly connected to the outer side of one of the side plates (5) at the position corresponding to the bidirectional screw (6). The output end of the drive motor (7) passes through the corresponding side plate (5) and is fixedly connected to one end of the bidirectional screw (6).
3. The sludge scraping device for a sedimentation tank according to claim 1, characterized in that: The upper side of the slide plate (3) near the corresponding movable frame (12) is fixedly connected to a second limiting rod (11). The top of the movable frame (12) is slidably connected to the corresponding second limiting rod (11). The top of the one-way screw (9) is fixedly connected to a throttle (10). The top of the second limiting rod (11) is fixedly connected to a limiting block.
4. The sludge scraping device for a sedimentation tank according to claim 1, characterized in that: One end of each cleaning scraper (19) is in contact with the front side of the corresponding side scraper (13).
5. The sludge scraping device for a sedimentation tank according to claim 1, characterized in that: A connecting plate (20) is fixedly connected to the front side of the base (1). A suction box (21) is fixedly connected to the front side of the connecting plate (20). A horizontal scraper (22) is fixedly connected to the rear bottom of the suction box (21). Several suction pipes (23) are installed through the bottom of the suction box (21) in front of the horizontal scraper (22). A recycling box (24) is fixedly connected to the center of the bottom of the base (1). A sludge pump (25) is fixedly connected to the rear side of the recycling box (24). A conveying pipe (26) is fixedly connected to the input end of the sludge pump (25). One end of the conveying pipe (26) is connected through to the inside of the suction box (21). The output end of the sludge pump (25) is connected through to the inside of the recycling box (24).
6. The sludge scraping device for a sedimentation tank according to claim 5, characterized in that: The bottom of the recycling bin (24) is a bucket-shaped structure, and a sewage pipe (27) is installed through the bottom of the recycling bin (24). A control valve is installed at one end of the sewage pipe (27).
7. The sludge scraping device for a sedimentation tank according to claim 1, characterized in that: The base (1) is fixedly connected to four corners of the bottom with casters (28), and a push handle (29) is fixedly connected to the rear side of the base (1).
Citation Information
Patent Citations
Mud scraping equipment for sedimentation tank
CN221286972U