Emulsifying homogenizer with heating function

Abstract

The utility model discloses a kind of emulsification homogenizer with heating function, it is related to paint emulsification homogenization processing technical field, the emulsification homogenizer with heating function includes homogenization emulsion tank, the bottom of homogenization emulsion tank is fixedly connected with annular air inlet seat, and the inside of annular air inlet seat is embedded with electric heating tube, the side of annular air inlet seat is also communicated with connecting pipeline, and the other end of connecting pipeline is also fixedly connected with air intake amount regulator;Wherein, air intake amount regulator includes sealing valve body, and the rear of sealing valve body is fixedly connected with air intake shunt cover, and the top of sealing valve body is also fixedly connected with sealing end cap;The utility model, inert gas is shunted by the cooperation between air intake shunt cover and shunt baffle, makes it respectively independently into independent sealing adjusting hole, cooperation regulating valve core can be accurately controlled to air intake amount, to prevent inert gas from affecting paint emulsification homogenization effect.

Description

Technical Field

[0001] This utility model specifically relates to the field of coating emulsification and homogenization processing technology, and specifically to an emulsification and homogenization machine with heating function. Background Technology

[0002] An emulsifying homogenizer is a device used to refine and mix particles, droplets, or phases in liquid or semi-solid materials to form a uniformly dispersed system. Its core function is to break up agglomerated particles or phase interfaces in materials through high-intensity shearing, impact, and extrusion mechanical forces to achieve "emulsification" and "homogenization". In the processing of coatings, an emulsifying homogenizer is needed to transform the originally unevenly dispersed, easily stratified, or agglomerated multiphase components into a stable, uniform, and finely dispersed system.

[0003] However, in practice, it has been noted that during the mixing process, relying solely on mechanical mixing and shearing has a low effect on the emulsification and dispersion efficiency of coatings. Therefore, a longer processing time is required to ensure the quality of the coatings, which leads to low emulsification and homogenization efficiency. Moreover, the position of the coating in the tank also affects the emulsification and homogenization effect, which will affect the normal processing effect of the coatings. Utility Model Content

[0004] The purpose of this invention is to provide an emulsifying homogenizer with a heating function. Utilizing four independently configured sealing adjustment holes in the valve body housing, the inert gas is divided into multiple portions for precise control. Furthermore, the heating structure inside the inlet coil heats the inert gas, thereby accelerating the emulsification and dispersion efficiency of the coating through temperature and the inert gas. This addresses the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An emulsifying homogenizer with heating function includes a homogenizing emulsifying tank. An annular air inlet seat is fixedly connected to the bottom of the homogenizing emulsifying tank, and an electric heating tube is embedded in the inner side of the annular air inlet seat. A connecting pipe is also connected to the side of the annular air inlet seat, and an air volume regulator is fixedly connected to the other end of the connecting pipe.

[0007] The intake volume regulator includes a sealing valve body, an intake splitter is fixedly connected to the rear of the sealing valve body, and a sealing end cap is fixedly connected to the top of the sealing valve body.

[0008] The sealing valve body includes a valve body shell, in which sealing adjustment holes are arranged in a rectangular array, and each of the sealing adjustment holes is movably connected to an adjustment valve core.

[0009] As a further technical solution of this utility model, the valve body shell has a rectangular array of observation windows and diversion air inlet slots on both sides, corresponding to the sealing adjustment holes, wherein the diversion air inlet slots are connected to the inner side of the sealing adjustment holes.

[0010] As a further technical solution of this utility model, the valve body shell is integrally provided with a diversion baffle that is staggered with the diversion inlet slot on the side near the diversion inlet slot, and the diversion baffle is inserted into the inner side of the inlet diversion cover.

[0011] As a further technical solution of this utility model, the bottom of the valve body shell is integrally provided with an air outlet pipe, and the inner side of the air outlet pipe is connected to the inner side of the sealing adjustment hole, and the end of the air outlet pipe is fixedly connected to the end of the connecting pipe away from the annular air inlet seat.

[0012] As a further technical solution of this utility model, a sealing end cover is fixedly connected to the upper part of the valve body shell, and the regulating valve core includes a spiral adjusting rod that is threadedly engaged with the sealing end cover.

[0013] One end of the spiral adjusting rod is fixedly connected to an anti-slip knob, while the other end of the spiral adjusting rod extends through the sealing end cover to the inside of the sealing adjusting hole. The end of the spiral adjusting rod is also fixedly connected to a piston valve core that slides with the sealing adjusting hole.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this utility model, the inert gas is diverted through the cooperation between the inlet diversion hood and the diversion baffle, so that the inert gas enters the independent sealed regulating hole separately. With the help of the regulating valve core, the intake volume can be precisely controlled, thereby preventing the inert gas from affecting the emulsification and homogenization effect of the coating.

[0016] 2. In this utility model, the inert gas inside the inert gas storage tank is introduced into the inner side of the homogenizing emulsification tank through the gas supply pipe, the gas inlet regulator, the connecting pipe and the annular gas inlet seat. The inert gas is used to accelerate the emulsification and dispersion efficiency of the coating. Through a small number of bubbles in the gas, the coating can be prevented from agglomerating particles by spatial steric hindrance, thereby improving the dispersion stability and improving the emulsification and homogenization processing efficiency and emulsification quality of the coating.

[0017] 3. In this invention, an inert gas is heated by a heating tube embedded inside the annular air inlet seat. The heated inert gas then uniformly heats the internal coating. By controlling the temperature, the surface tension of the liquid can be controlled. Furthermore, appropriate heating can reduce viscosity and interfacial tension, making it easier for the shearing force of the homogenizer to break large particles or agglomerates into smaller particles, thereby further improving the emulsification and homogenization effect on the coating. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0019] Figure 2 This utility model Figure 1 A magnified view of a portion of the image.

[0020] Figure 3 This utility model Figure 1 A schematic diagram of the bottom structure.

[0021] Figure 4 This utility model Figure 3 A partial structural diagram.

[0022] Figure 5 This utility model Figure 4 A magnified view of a portion of the image.

[0023] Figure 6 This is a three-dimensional structural diagram of the air intake volume regulator in this utility model.

[0024] Figure 7 This utility model Figure 6 Another perspective view.

[0025] Figure 8 This utility model Figure 6 A schematic diagram of the split structure.

[0026] Figure 9 This utility model Figure 7 A schematic diagram of the split structure.

[0027] Figure 10 This is a top view of the sealing valve body in this utility model.

[0028] Figure 11 This utility model Figure 10 CC section view.

[0029] In the picture:

[0030] Driver-1, Mounting bracket-2, Inert gas storage tank-3, Stirring shaft-4, Homogenizing emulsification tank-5, Annular air inlet seat-51, Sealing collection cover-6, Frame body-7, Air intake regulator-8, Sealing valve body-81, Valve body shell-811, Air outlet pipe-812, Position observation window-813, Sealing adjustment hole-814, L-shaped bracket-815, Diverting air inlet slot-816, Diverting baffle-817, Sealing end cover-82, Adjusting valve core-83, Spiral adjusting rod-831, Piston valve core-832, Anti-slip knob-833, Air intake diverter hood-84, Connecting pipe-9, Rotating blade-10, Cutting shaft-11, Serrated shear head-12. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-6 This utility model provides an emulsifying homogenizer with heating function, including a homogenizing emulsifying tank 5. The bottom of the homogenizing emulsifying tank 5 is fixedly connected to an annular air inlet seat 51, and an electric heating tube is embedded in the inner side of the annular air inlet seat 51. The side of the annular air inlet seat 51 is also connected to a connecting pipe 9, and the other end of the connecting pipe 9 is fixedly connected to an air intake regulator 8.

[0033] The intake volume regulator 8 includes a sealing valve body 81, and an intake splitter shroud 84 is fixedly connected to the rear of the sealing valve body 81, and a sealing end cap 82 is fixedly connected to the top of the sealing valve body 81.

[0034] The sealing valve body 81 includes a valve body shell 811, in which sealing adjustment holes 814 are arranged in a rectangular array, and each of the sealing adjustment holes 814 is movably connected to an adjustment valve core 83.

[0035] By adopting the above technical solution, the inert gas is heated by the heating tube embedded inside the annular air inlet seat 51. The heated inert gas then uniformly heats the internal coating. By controlling the temperature, the surface tension of the liquid can be controlled. Furthermore, appropriate heating can reduce viscosity and interfacial tension, making it easier for the shearing force of the homogenizer to break large particles or agglomerates into smaller particles, thereby further improving the emulsification and homogenization effect on the coating.

[0036] Furthermore, the valve body housing 811 has a rectangular array of observation windows 813 and diversion air inlet slots 816 on both sides, corresponding to the sealing adjustment hole 814, wherein the diversion air inlet slots 816 are connected to the inner side of the sealing adjustment hole 814.

[0037] More specifically, the valve body housing 811 is integrally provided with a diversion baffle 817 arranged interlaced with the diversion inlet slot 816 on the side near the diversion inlet slot 816, and the diversion baffle 817 is inserted into the inner side of the inlet diversion cover 84.

[0038] By adopting the above technical solution, the inert gas is diverted through the cooperation between the inlet diversion hood 84 and the diversion baffle 817, so that the inert gas enters the independent sealing adjustment hole 814 separately. With the help of the adjustment valve core 83, the intake volume can be precisely controlled, thereby preventing the inert gas from affecting the emulsification and homogenization effect of the coating.

[0039] Furthermore, the bottom of the valve body housing 811 is integrally provided with an air outlet pipe 812, and the inner side of the air outlet pipe 812 is connected to the inner side of the sealing adjustment hole 814, and the end of the air outlet pipe 812 is fixedly connected to the end of the connecting pipe 9 away from the annular air inlet seat 51.

[0040] More specifically, a sealing end cap 82 is fixedly connected to the upper part of the valve body housing 811, and the regulating valve core 83 includes a spiral adjusting rod 831 that is threadedly engaged with the sealing end cap 82.

[0041] One end of the spiral adjusting rod 831 is fixedly connected to an anti-slip knob 833, while the other end of the spiral adjusting rod 831 extends through the sealing end cover 82 to the inside of the sealing adjusting hole 814, and the end of the spiral adjusting rod 831 is also fixedly connected to a piston valve core 832 that slides with the sealing adjusting hole 81.

[0042] By adopting the above technical solution, the inert gas inside the inert gas storage tank 3 is introduced into the inner side of the homogenizing emulsification tank 5 through the gas supply pipe, the gas inlet regulator 8, the connecting pipe 9 and the annular gas inlet seat 51. The inert gas is used to accelerate the emulsification and dispersion efficiency of the coating. Through a small number of bubbles in the gas, the coating can be prevented from agglomerating particles by spatial steric hindrance, thereby improving the dispersion stability and improving the emulsification and homogenization processing efficiency and emulsification quality of the coating.

[0043] Furthermore, a frame body 7 is fixedly connected to the outside of the homogenizing emulsification tank 5, and an inert gas storage tank 3 is fixedly connected to the other end of the frame body 7. An installation bracket 2 is also fixedly connected between the inert gas storage tank 3 and the homogenizing emulsification tank 5.

[0044] Furthermore, the top of the mounting bracket 2 is equipped with a driver 1 located above the homogenizing emulsification tank 5, and the end of the driver 1 near the homogenizing emulsification tank 5 is movably connected to a stirring shaft 4.

[0045] Furthermore, the end of the stirring shaft 4 extends through the sealing collection cover 6 above the homogenizing emulsion tank 5 to the inside of the homogenizing emulsion tank 5, and the end of the stirring shaft 4 is fixedly connected to the rotating blade 10 which is movably connected to the homogenizing emulsion tank 5.

[0046] Furthermore, one side of the rotating blade 10 is provided with a cutting shaft 11 that is in transmission cooperation with the driver 1, and a sawtooth shearing head 12 is fixedly connected to the end of the cutting shaft 11 away from the driver 1.

[0047] Furthermore, an emulsifying motor and a homogenizing motor are respectively installed on the inner side of the driver 1, and the emulsifying motor and the homogenizing motor are respectively connected to the stirring shaft 4 and the cutting shaft 11 for transmission. The serrated shear head 12 is located above the rotating blade 10.

[0048] More specifically, the driver 1 provides driving force to the stirring shaft 4 and the cutting shaft 11 respectively, so that the stirring shaft 4 drives the rotating blade 10 to rotate, while the cutting shaft 11 drives the serrated shear head 12 to rotate. Through the cooperation of the rotating blade 10 and the serrated shear head 12, the coating inside the homogenizing emulsification tank 5 is emulsified and homogenized.

[0049] Furthermore, the homogenizing emulsifier 5 is connected to one end of the inlet diversion hood 84 via a pipe, so that the inert gas inside the homogenizing emulsifier 5 is diverted by the cooperation of the inlet diversion hood 84 and the diversion baffle 81. The diverted gas passes through the diversion inlet slot 816 and enters the independent sealing adjustment hole 814. Finally, through the cooperation of the outlet pipe 812 and the connecting pipe 9, the inert gas enters the inner side of the annular inlet seat 51.

[0050] Furthermore, the inner side of the annular air inlet seat 51 is embedded with electric heating rods in an annular array. The electric heating rods can heat the inert gas and send the heat into the inner side of the homogenizing emulsification tank 5 through the inert gas to uniformly heat the coating on the inner side.

[0051] Furthermore, the sealing end cap 82 has an internal threaded hole corresponding to the spiral adjusting rod 831. Through the threaded engagement between the spiral adjusting rod 831 and the internal threaded hole, the position of the piston valve core 832 inside the sealing adjusting hole 814 is adjusted, thereby adjusting the size of the gas outlet cross section of the diversion inlet slot 816, so as to precisely control the amount of inert gas entering.

[0052] Furthermore, the homogenizing emulsification tank 5 and the sealing collection cover 6 are connected by a snap-fit ​​mechanism, and the bottom of the homogenizing emulsification tank 5 is also integrally provided with a discharge pipe, and the end of the discharge pipe is fixedly connected with a plate valve. Opening the plate valve can quickly release the coating.

[0053] The working principle of this utility model is as follows: First, the paint is poured into the homogenizing emulsification tank 5. Then, the sealing collection cover 6 is locked with a snap fastener. Next, the driver 1 provides driving force to the stirring shaft 4 and the cutting shaft 11, causing the stirring shaft 4 to drive the rotating blades 10 to rotate. The cutting shaft 11, in turn, drives the serrated shear head 12 to rotate. Through the cooperation of the rotating blades 10 and the serrated shear head 12, the paint inside the homogenizing emulsification tank 5 is emulsified and homogenized. Simultaneously, the inert gas inside the homogenizing emulsification tank 5 enters the air inlet diversion hood 84 through a pipe. After being diverted by the cooperation of the air inlet diversion hood 84 and the diversion baffle 81, the diverted gas passes through the diversion air inlet slot. The gas enters the independent sealing adjustment hole 814 through the air outlet pipe 812 and the connecting pipe 9, allowing the inert gas to enter the inner side of the annular air inlet seat 51. The electric heating rod inside the annular air inlet seat 51 heats the inert gas, and the heat is delivered to the inner side of the homogenizing emulsification tank 5 through the inert gas, uniformly heating the coating inside. At the same time, the position of the piston valve core 832 inside the sealing adjustment hole 814 is adjusted by the threaded engagement between the spiral adjusting rod 831 and the internal threaded hole, thereby adjusting the size of the air outlet cross section of the diversion air inlet slot 816, thus precisely controlling the amount of inert gas entering. The structure is simple, the operation is very convenient, and it effectively reduces the intensity of manual labor.

[0054] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An emulsifying homogenizer with a heating function, characterized in that: It includes a homogenizing emulsifier (5), the bottom of which is fixedly connected to an annular air inlet seat (51), and an electric heating tube is embedded in the inner side of the annular air inlet seat (51). The side of the annular air inlet seat (51) is also connected to a connecting pipe (9), and the other end of the connecting pipe (9) is fixedly connected to an air intake regulator (8). The intake volume regulator (8) includes a sealing valve body (81), and an intake manifold (84) is fixedly connected to the rear of the sealing valve body (81), and a sealing end cap (82) is fixedly connected to the top of the sealing valve body (81). The sealing valve body (81) includes a valve body shell (811), in which sealing adjustment holes (814) are provided in a rectangular array, and each of the sealing adjustment holes (814) is movably connected to an adjustment valve core (83).

2. The emulsifying homogenizer with heating function according to claim 1, characterized in that: The valve body housing (811) has a rectangular array of observation windows (813) and a diversion air inlet slot (816) on both sides, corresponding to the sealing adjustment hole (814). The diversion air inlet slot (816) is connected to the inner side of the sealing adjustment hole (814).

3. The emulsifying homogenizer with heating function according to claim 2, characterized in that: The valve body housing (811) is integrally provided with a diversion baffle (817) arranged interlaced with the diversion inlet slot (816) on the side near the diversion inlet slot (816), and the diversion baffle (817) is inserted into the inner side of the inlet diversion cover (84).

4. The emulsifying homogenizer with heating function according to claim 3, characterized in that: The bottom of the valve body housing (811) is integrally provided with an air outlet pipe (812), and the inner side of the air outlet pipe (812) is connected to the inner side of the sealing adjustment hole (814), and the end of the air outlet pipe (812) is fixedly connected to the end of the connecting pipe (9) away from the annular air inlet seat (51).

5. The emulsifying homogenizer with heating function according to claim 4, characterized in that: A sealing end cap (82) is fixedly connected to the top of the valve body housing (811), and the regulating valve core (83) includes a spiral regulating rod (831) that is threadedly engaged with the sealing end cap (82). One end of the spiral adjusting rod (831) is fixedly connected to an anti-slip knob (833), while the other end of the spiral adjusting rod (831) extends through the sealing end cap (82) to the inside of the sealing adjusting hole (814), and the end of the spiral adjusting rod (831) is also fixedly connected to a piston valve core (832) that slides with the sealing adjusting hole (814).

6. The emulsifying homogenizer with heating function according to claim 1, characterized in that: The homogenizing emulsifying tank (5) is also fixedly connected to a frame body (7), and an inert gas storage tank (3) is fixedly connected to the other end of the frame body (7). An installation bracket (2) is also fixedly connected between the inert gas storage tank (3) and the homogenizing emulsifying tank (5).

7. The emulsifying homogenizer with heating function according to claim 6, characterized in that: The top of the mounting bracket (2) is equipped with a driver (1) located above the homogenizing emulsification tank (5), and the driver (1) is movably connected to a stirring shaft (4) at one end near the homogenizing emulsification tank (5). The end of the stirring shaft (4) extends through the sealing collection cover (6) above the homogenizing emulsion tank (5) to the inside of the homogenizing emulsion tank (5), and the end of the stirring shaft (4) is fixedly connected to the rotating blade (10) which is movably connected to the homogenizing emulsion tank (5).

8. The emulsifying homogenizer with heating function according to claim 7, characterized in that: The rotating blade (10) is also provided with a cutting shaft (11) that is in transmission cooperation with the driver (1) on one side, and a sawtooth shear head (12) is fixedly connected to the end of the cutting shaft (11) away from the driver (1).

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