Automatic batching device for preparing glass bottles from waste glass
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIDING COUNTY HENGWEI GLASS PROD CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]传统处理方式中,废旧玻璃的打碎多依赖人工辅助或半自动化设备,不仅打碎效率低、碎料粒度不均,还需人工将碎料移送至搅拌设备,劳动强度大且易因人为操作误差导致碎料输送量不稳定
Smart Images

Figure CN224599128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass bottle production technology, and in particular to an automatic batching device for preparing glass bottles by recycling waste glass. Background Technology
[0002] Ordinary bottle and jar glass generally refers to sodium-calcium-silicate glass, which is made from the main raw materials (the raw materials that introduce various constituent oxides into the glass, which are the skeleton and main body of the basic glass and determine the physical and chemical properties of the glass) such as silica sand (SiO2), soda ash (Na2CO3), and limestone (CaCO3) and auxiliary raw materials (the raw materials that give the glass certain necessary properties and accelerate the melting process) such as sodium sulfate (Na2SO4), chromite powder (Cr2O3), carbon powder (C), etc.) as well as broken glass (broken and substandard glass products, as well as glass fragments obtained by rapidly cooling molten glass in water, glass fragments generated in production, and glass waste in society). All of these can be used as raw materials for glass.
[0003] In traditional processing methods, the crushing of waste glass relies heavily on manual labor or semi-automated equipment. This not only results in low crushing efficiency and uneven particle size, but also requires manual transfer of the crushed material to the mixing equipment, leading to high labor intensity and instability in the material delivery volume due to human error. Furthermore, during the batching and mixing stage, inaccurate timing and proportion control of the addition of crushed material to other raw materials often results in uneven mixing, affecting the subsequent glass bottle molding quality. In addition, manual operation is prone to material leakage and accumulation, causing resource waste and failing to meet energy conservation and environmental protection requirements. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an automatic batching device for the recycling of waste glass to prepare glass bottles.
[0005] This utility model is achieved by the following technical solution: an automatic batching device for preparing glass bottles by recycling waste glass, including a base, a hydraulic rod fixedly connected to the left side of the base, a push plate fixedly connected to the telescopic end of the hydraulic rod, a crushing mechanism provided at the top of the base, and a stirring mechanism provided at the bottom of the base;
[0006] The crushing mechanism includes a crushing bucket, a first motor is fixedly connected to the top of the crushing bucket, a feed hopper is fixedly connected to the top of the crushing bucket, a crushing rod is fixedly fixed to the output end of the first motor, and a support rod is fixedly connected to the surface of the crushing bucket.
[0007] With the above technical solution, a discharge port is provided at the bottom of the base, and valves are provided at the bottom of the crushing bucket and the surface of the discharge pipe.
[0008] As a further improvement to the above solution, the interior of the base is slidably connected to the surface of the push plate, and a through groove is provided on the top of the push plate.
[0009] Through the above technical solution, the push plate slides under the action of the hydraulic rod, the top through groove can carry and transport the crushed material, and at the same time, it can block the bottom of the crushing bucket when the crushed material is transferred, thus controlling the timing of the crushed material falling.
[0010] As a further improvement to the above solution, the crushing bucket is located at the top of the base, and the bottom of the crushing bucket is connected to the top of the base.
[0011] As a further improvement to the above solution, the bottom of the support rod is fixedly connected to the top of the base.
[0012] With the above technical solution, one end of the support rod is fixedly connected to the surface of the crushing bucket, and the other end is fixed to the top of the base, which plays a stable supporting role for the crushing bucket and ensures the stability of the crushing bucket during operation.
[0013] As a further improvement to the above solution, the stirring mechanism includes a stirring box, a feed pipe fixedly connected to the right side of the stirring box, a second motor fixedly connected to the bottom of the stirring box, a stirring rod fixedly connected to the output end of the second motor, a discharge pipe fixedly connected to the bottom of the stirring box, and a support column fixedly connected to the bottom of the stirring box.
[0014] With the above technical solution, the feed pipe is connected to the right side of the mixing tank and is used to introduce other ingredients into the mixing tank so that the crushed material can be mixed with other ingredients.
[0015] As a further improvement to the above solution, the mixing tank is located at the bottom of the base, and the top of the mixing tank is fixedly connected to the bottom of the base.
[0016] As a further improvement to the above scheme, the number of support columns is set to four, and the four support columns are evenly distributed symmetrically around the center of the bottom of the mixing tank.
[0017] Through the above technical solution, the support columns are fixed at the bottom of the mixing tank. There are four columns, which are centrally symmetrically distributed, and they play a stable supporting role for the mixing tank, ensuring the structural stability of the mixing tank during operation.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] This invention features a crushing rod and a stirring rod. A first motor drives the crushing rod to rotate at high speed to thoroughly crush waste glass. A hydraulic rod drives a push plate to precisely transfer the crushed material. A second motor then drives the stirring rod to uniformly mix the material with other ingredients. The entire process is highly automated, significantly reducing manual intervention and greatly improving the efficiency of material processing. It can quickly convert waste glass into materials that meet production requirements.
[0020] This invention features a pusher plate, which is propelled by a hydraulic rod to slide inside the base. The crushed material moves through a groove at the top of the pusher plate to the discharge port at the bottom of the base. Simultaneously, the pusher plate blocks the bottom of the crushing hopper, allowing the crushed material to enter the mixing chamber. The coordinated action of the valve at the bottom of the crushing hopper and the pusher plate precisely controls the timing of the crushed material's fall and transfer, preventing material accumulation or leakage and ensuring the uniformity and stability of the mixing process. This provides a reliable raw material base for the subsequent preparation of glass bottles. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the hydraulic rod structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the push plate structure of this utility model;
[0024] Figure 4 This utility model Figure 1 Schematic diagram of cross-section structure.
[0025] Explanation of key symbols:
[0026] 1. Base; 2. Hydraulic rod; 3. Push plate; 4. Crushing mechanism; 41. Crushing hopper; 42. First motor; 43. Feed hopper; 44. Crushing rod; 45. Support rod; 5. Mixing mechanism; 51. Mixing box; 52. Feed pipe; 53. Second motor; 54. Mixing rod; 55. Discharge pipe; 56. Support column. Detailed Implementation
[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0028] Example:
[0029] Please combine Figure 1-4The automatic batching device for recycling waste glass to prepare glass bottles in this embodiment includes a base 1, a hydraulic rod 2 fixedly connected to the left side of the base 1, a push plate 3 fixedly connected to the telescopic end of the hydraulic rod 2, a crushing mechanism 4 provided at the top of the base 1, and a stirring mechanism 5 provided at the bottom of the base 1.
[0030] The crushing mechanism 4 includes a crushing bucket 41, a first motor 42 fixedly connected to the top of the crushing bucket 41, a feed hopper 43 fixedly connected to the top of the crushing bucket 41, a crushing rod 44 fixedly attached to the output end of the first motor 42, and a support rod 45 fixedly connected to the surface of the crushing bucket 41. After the waste glass enters the crushing bucket 41 from the feed hopper 43, the first motor 42 drives the crushing rod 44 to rotate at high speed, thoroughly crushing it. After the crushing operation is completed, the valve at the bottom of the surface of the crushing bucket 41 is opened, and the crushed material falls into the through groove at the top of the push plate 3 inside the base 1 through the connection between the crushing bucket 41 and the base 1. Subsequently, the hydraulic rod 2 drives the push plate 3 to slide inside the base 1, and the crushed material is moved along the through groove to the discharge port at the bottom of the base 1. At the same time, the push plate 3 just blocks the bottom of the crushing bucket 41 to prevent the continuous falling of subsequent crushed material.
[0031] The interior of the base 1 is slidably connected to the surface of the push plate 3, and a through groove is provided on the top of the push plate 3.
[0032] The crushing bucket 41 is located on top of the base 1, and the bottom of the crushing bucket 41 is connected to the top of the base 1.
[0033] The bottom of the support rod 45 is fixedly connected to the top of the base 1.
[0034] The mixing mechanism 5 includes a mixing tank 51. A feed pipe 52 is fixedly connected to the right side of the mixing tank 51. A second motor 53 is fixedly connected to the bottom of the mixing tank 51. A stirring rod 54 is fixedly connected to the output end of the second motor 53. A discharge pipe 55 is fixedly connected to the bottom of the mixing tank 51. A support column 56 is fixedly connected to the bottom of the mixing tank 51. Crushed material enters the mixing tank 51, and other ingredients are simultaneously injected through the feed pipe 52. The second motor 53 then drives the stirring rod 54 to rotate, uniformly mixing the crushed material with the other ingredients. After the mixing is completed, the mixed material is discharged through the discharge pipe 55. The support column 56 firmly fixes the mixing tank 51.
[0035] The mixing tank 51 is located at the bottom of the base 1, and the top of the mixing tank 51 is fixedly connected to the bottom of the base 1.
[0036] There are four support columns 56, which are symmetrically and evenly distributed around the center of the bottom of the mixing tank 51.
[0037] The implementation principle of the automatic batching device for recycling waste glass to produce glass bottles in this embodiment is as follows: After the waste glass enters the crushing hopper 41 from the feeding hopper 43, the first motor 42 drives the crushing rod 44 to rotate at high speed, thoroughly crushing it. After the crushing operation is completed, the valve at the bottom of the surface of the crushing hopper 41 is opened, and the crushed material falls into the through groove at the top of the push plate 3 inside the base 1 through the connection between the crushing hopper 41 and the base 1. Subsequently, the hydraulic rod 2 drives the push plate 3 to slide inside the base 1, and the crushed material is moved along the through groove to the discharge port at the bottom of the base 1. At the same time, the push plate 3 just blocks the bottom of the crushing hopper 41 to prevent the subsequent crushed material from falling continuously. Next, the crushed material enters the mixing tank 51, and other ingredients are injected simultaneously through the feeding pipe 52. The second motor 53 then drives the stirring rod 54 to rotate, uniformly mixing the crushed material with other ingredients. After the batching is completed, the mixed material is discharged through the discharge pipe 55. Throughout the process, the support rod 45 provides stable support for the crushing bucket 41, while the support column 56 firmly secures the mixing box 51. Combined with the valves, the precise control of material flow ensures the efficient and orderly operation of the entire device.
[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. An automatic batching device for the production of glass bottles from recycled waste glass, characterized in that, Includes a base (1), a hydraulic rod (2) is fixedly connected to the left side of the base (1), a push plate (3) is fixedly connected to the telescopic end of the hydraulic rod (2), a crushing mechanism (4) is provided on the top of the base (1), and a stirring mechanism (5) is provided on the bottom of the base (1). The crushing mechanism (4) includes a crushing bucket (41), a first motor (42) is fixedly connected to the top of the crushing bucket (41), a feeding hopper (43) is fixedly connected to the top of the crushing bucket (41), a crushing rod (44) is fixedly connected to the output end of the first motor (42), and a support rod (45) is fixedly connected to the surface of the crushing bucket (41).
2. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 1, characterized in that: The interior of the base (1) is slidably connected to the surface of the push plate (3), and the top of the push plate (3) is provided with a through groove.
3. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 1, characterized in that: The crushing bucket (41) is located at the top of the base (1), and the bottom of the crushing bucket (41) is connected to the top of the base (1).
4. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 1, characterized in that: The bottom of the support rod (45) is fixedly connected to the top of the base (1).
5. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 1, characterized in that: The stirring mechanism (5) includes a stirring box (51), a feed pipe (52) is fixedly connected to the right side of the stirring box (51), a second motor (53) is fixedly connected to the bottom of the stirring box (51), a stirring rod (54) is fixedly connected to the output end of the second motor (53), a discharge pipe (55) is fixedly connected to the bottom of the stirring box (51), and a support column (56) is fixedly connected to the bottom of the stirring box (51).
6. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 5, characterized in that: The mixing tank (51) is located at the bottom of the base (1), and the top of the mixing tank (51) is fixedly connected to the bottom of the base (1).
7. The automatic batching device for preparing glass bottles from recycled waste glass as described in claim 5, characterized in that: The number of the support columns (56) is four, and the four support columns (56) are evenly distributed symmetrically around the bottom center of the mixing tank (51).