Environment-friendly water-based cleaning agent preparation equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SANWAL ELECTRONIC SCI&TECH CO LTD
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]上述装置在进行使用时存在一定不足:上述装置通过伺服电机带动驱动轴、搅拌轴和搅拌齿对原料搅拌混合,只能够同时按照单一的方向进行搅拌,搅拌罐内部原料混合时均匀度受限,虽然在搅拌罐外表面设置有振动泵,持续性振动对搅拌罐系统而言是巨大的应力来源,会带来一系列机械和工艺风险
[0024]本实用新型提供了一种环保水基清洗剂配制设备。与现有技术相比具备以下有益效果:
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Figure CN224599153U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning agent preparation technology, specifically to an environmentally friendly water-based cleaning agent preparation device. Background Technology
[0002] Water-based cleaning agents are liquids that use water as a solvent and achieve oil stain removal through the wetting, emulsification, and dissolution effects of surfactants, emulsifiers, penetrants, and other components. Their core characteristic is that they can be diluted with water before use, and they are commonly found in household detergents and industrial cleaning applications.
[0003] Patent CN216987538U discloses a formulation device for environmentally friendly water-based cleaning agents, including a mixing tank. A servo motor is fixedly connected to the center of the top outer wall of the mixing tank. Three evenly distributed stirring shafts are fixedly connected to the left and right sides of the bottom of the drive shaft. A storage tank is fixedly connected through the top outer diameter of six feed pipes. Vibration pumps are fixedly connected to the other ends of two fixed frames. A delivery pump is fixedly connected to the center of the front end of the outer wall of the mixing tank. In this invention, the raw materials are fed into the mixing tank, and then the servo motor drives the drive shaft to rotate, thereby driving the stirring shafts and stirring teeth to stir and mix the raw materials, improving the formulation efficiency of the device. At the same time, a vibration pump is set on the outer surface of the mixing tank to further enhance the mixing of the raw materials in the device. This dual stirring and mixing device greatly improves the formulation efficiency of the environmentally friendly water-based cleaning agent, reduces production costs, and enhances the market competitiveness of the device.
[0004] The above-mentioned device has certain shortcomings when in use: the device uses a servo motor to drive the drive shaft, stirring shaft and stirring teeth to stir and mix the raw materials. It can only stir in a single direction at the same time, which limits the uniformity of the raw materials when mixing inside the mixing tank. Although a vibration pump is installed on the outer surface of the mixing tank, continuous vibration is a huge source of stress for the mixing tank system, which will bring a series of mechanical and process risks.
[0005] Therefore, this utility model provides an environmentally friendly water-based cleaning agent preparation device to solve the above problems. Utility Model Content
[0006] To address the shortcomings of existing technologies, this invention provides an environmentally friendly water-based cleaning agent preparation device, which solves the aforementioned problems.
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: an environmentally friendly water-based cleaning agent preparation device, including a preparation cylinder for containing the cleaning agent, a feeding component for adding the main and auxiliary materials of the cleaning agent installed on the top wall of the preparation cylinder, and a stirring component for mixing the main and auxiliary materials of the cleaning agent installed inside the preparation cylinder.
[0008] The mixing assembly includes a drive motor fixedly installed on the top wall of the mixing cylinder, support plates fixedly installed on the top and bottom of the inner wall of the mixing cylinder, rotating rods rotatably installed on both sides between the two support plates, and meshing transmission gears fixedly installed on the top of the two rotating rods.
[0009] Several C-shaped seats are evenly fixedly installed on the two rotating rods between the support plates. The outer walls of the C-shaped seats are all fixedly installed with stirring blades for mixing the main and auxiliary materials of the cleaning agent. Several turbulence blades are evenly fixedly installed on the inner wall of the mixing cylinder for blocking and turbulence during the rotation and stirring of the cleaning agent.
[0010] Through the above technical solution, the stirring component is designed to continuously mix and stir the cleaning agent raw materials in two directions inside the mixing cylinder through the stirring blades, and to improve the mixing uniformity by mixing and turbulence through the turbulence blades during the rotation process.
[0011] Furthermore, the same protective cover is installed on the top wall of the preparation cylinder and at the position corresponding to the transmission gear. The power shaft of the drive motor passes through the preparation cylinder through the bearing and is fixedly connected to the top of the corresponding rotating rod. Several C-shaped seats are arranged in a circular array with the corresponding rotating rod as the center.
[0012] The protective cover, as described above, primarily serves to protect the transmission gears and directly drives the rotating rod and C-shaped seat to rotate via a drive motor.
[0013] Furthermore, the feeding assembly includes a liquid pump fixedly installed on the outer wall of the mixing cylinder, and a mixing tank fixedly installed on the outer wall of the mixing cylinder above the liquid pump. The inlet of the liquid pump is connected to the mixing tank through an inlet pipe.
[0014] The mixing tank, as described above, is primarily used to simultaneously accommodate and premix multiple cleaning agent raw materials.
[0015] Furthermore, feeding cylinders are installed on both sides of the top wall of the mixing cylinder via brackets. The bottom ends of the two feeding cylinders are connected to drain pipes, and the bottom ends of the two drain pipes are connected to the mixing tank. Flow valves are installed on the outer walls of the two drain pipes.
[0016] The above technical solution is mainly used to contain the raw materials for preparing the cleaning agent, and the liquid is discharged into the mixing tank through the drain pipe. The discharge flow rate is monitored in real time through the flow valve.
[0017] Furthermore, the outlet of the liquid pump is connected to a liquid outlet pipe. The bottom end of the liquid outlet pipe passes through the preparation cylinder through a leak-proof rubber sleeve and extends into the interior. The part of the liquid outlet pipe located in the inner cavity of the preparation cylinder is connected to a discharge pipe. The top end of the discharge pipe passes through the corresponding support plate in sequence and extends to the top of the inner cavity of the preparation cylinder.
[0018] The above technical solution involves using a liquid pump to extract the pre-mixed cleaning agent raw material from the mixing tank, which then enters the discharge pipe through the injection outlet pipe.
[0019] Furthermore, several nozzles are evenly installed on both sides of the outer wall of the discharge pipe, and these nozzles are distributed at the positions corresponding to the stirring blades.
[0020] The above technical solution is mainly designed to discharge the cleaning agent material inside the discharge pipe into the preparation cylinder.
[0021] Furthermore, a discharge pipe is connected to the bottom of the mixing cylinder, a control valve is installed on the outer wall of the discharge pipe, and a support frame is fixedly installed on the outer wall of the mixing cylinder.
[0022] The above technical solution allows the cleaning agent to be prepared and then discharged as a finished product through a discharge pipe.
[0023] Beneficial effects
[0024] This invention provides an environmentally friendly water-based cleaning agent preparation device. Compared with the prior art, it has the following advantages:
[0025] (1) The environmentally friendly water-based cleaning agent preparation equipment, through the cooperation of the stirring component and the feeding component, changes the traditional direct pouring method when extracting and feeding raw materials during the preparation and processing of environmentally friendly water-based cleaning agents. The raw materials are extracted into the same container to complete the premixing, and the premixed raw materials are sent into the preparation cylinder. Then, they are sprayed into the preparation cylinder in a uniform and distributed manner. The cleaning agent raw materials are uniformly mixed by continuous mixing and stirring. This device improves the uniformity of the preparation of cleaning agent raw materials by optimizing the feeding method and the combination of mixing and stirring. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0027] Figure 2 This is a rear view of the external structure of this utility model;
[0028] Figure 3 This is a schematic diagram of the combination of the stirring component and the feeding component of this utility model;
[0029] Figure 4 This is a schematic diagram of the external structure of the feeding component of this utility model;
[0030] Figure 5 This is a top view of the internal structure of the preparation cylinder of this utility model;
[0031] Figure 6 This is a schematic diagram of the external structure of the preparation cylinder of this utility model;
[0032] Figure 7 This is a cross-sectional view of the internal structure of the preparation cylinder of this utility model.
[0033] In the diagram: 1. Preparation cylinder; 2. Support frame; 3. Stirring assembly; 31. Drive motor; 32. Protective cover; 33. Support plate; 34. Rotating rod; 35. Transmission gear; 36. Stirring blade; 37. C-shaped seat; 38. Baffle blade; 4. Feeding assembly; 41. Feeding cylinder; 42. Support; 43. Drain pipe; 44. Flow valve; 45. Mixing tank; 46. Water inlet pipe; 47. Liquid pump; 48. Liquid outlet pipe; 49. Discharge pipe; 410. Nozzle; 5. Control valve; 6. Discharge pipe. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Example 1:
[0036] Please see Figures 1-7 An environmentally friendly water-based cleaning agent preparation device includes a preparation cylinder 1 for containing the cleaning agent, a feeding component 4 for adding the main and auxiliary materials of the cleaning agent installed on the top wall of the preparation cylinder 1, and a stirring component 3 for mixing the main and auxiliary materials of the cleaning agent installed inside the preparation cylinder 1.
[0037] The stirring assembly 3 includes a drive motor 31 fixedly installed on the top wall of the mixing cylinder 1. Support plates 33 are fixedly installed on the top and bottom of the inner wall of the mixing cylinder 1. Rotating rods 34 are rotatably installed on both sides between the two support plates 33. The top ends of the two rotating rods 34 are fixedly installed with meshing transmission gears 35.
[0038] A number of C-shaped seats 37 are uniformly fixedly installed on the two rotating rods 34 and between the support plates 33. The outer walls of the C-shaped seats 37 are all fixedly installed with stirring blades 36 for mixing and stirring the main and auxiliary materials of the cleaning agent. A number of turbulence blades 38 are uniformly fixedly installed on the inner wall of the mixing cylinder 1 for blocking and turbulence during the rotation and stirring of the cleaning agent. The same protective cover 32 is installed on the inner top wall of the mixing cylinder 1 and at the position corresponding to the transmission gear 35. The power shaft of the drive motor 31 passes through the mixing cylinder 1 through the bearing and is fixedly connected to the top of the corresponding rotating rod 34. The C-shaped seats 37 are arranged in a circular array with the corresponding rotating rod 34 as the circle.
[0039] In this embodiment of the utility model, the purpose of this arrangement is that the stirring assembly 3 is configured to control the rotation of the rotating rod 34 through the drive motor 31, and through the transmission gear 35, it rotates in the opposite direction, thereby driving the C-shaped seat 37 and the stirring blade 36 to mix the cleaning agent raw materials inside the mixing cylinder 1 evenly. The flow direction is changed by the turbulence blade 38, which destroys the vortex effect, avoids uneven mixing in local areas, increases the degree of liquid turbulence, and promotes dispersion and transfer in the liquid.
[0040] Example 2:
[0041] Please see Figures 1-7 This embodiment provides a technical solution based on Embodiment 1: The feeding assembly 4 includes a liquid pump 47 fixedly installed on the outer wall of the mixing cylinder 1. A mixing tank 45 is fixedly installed on the outer wall of the mixing cylinder 1 above the liquid pump 47. The inlet of the liquid pump 47 is connected to the mixing tank 45 through an inlet pipe 46. Feeding cylinders 41 are installed on both sides of the top wall of the mixing cylinder 1 through brackets 42. The bottom ends of the two feeding cylinders 41 are connected to drain pipes 43. The bottom ends of the two drain pipes 43 are connected to the mixing tank 45. Flow valves 44 are installed on the outer walls of the two drain pipes 43. The liquid pump 47... The outlet of the container is connected to a liquid outlet pipe 48. The bottom end of the liquid outlet pipe 48 passes through the mixing cylinder 1 through a leak-proof rubber sleeve and extends into the interior. The part of the liquid outlet pipe 48 located in the inner cavity of the mixing cylinder 1 is connected to a discharge pipe 49. The top end of the discharge pipe 49 passes through the corresponding support plate 33 in sequence and extends to the top of the inner cavity of the mixing cylinder 1. Several nozzles 410 are evenly installed on both sides of the outer wall of the discharge pipe 49. The nozzles 410 are distributed at the positions of the corresponding stirring blades 36. The bottom end of the mixing cylinder 1 is connected to a discharge pipe 6. A control valve 5 is installed on the outer wall of the discharge pipe 6. A support frame 2 is fixedly installed on the outer wall of the mixing cylinder 1.
[0042] In this embodiment of the utility model, the purpose of this setting is that the setting of the feeding component 4 changes the traditional direct filling method. The raw materials are sprayed evenly by the nozzles 410 evenly distributed inside the preparation cylinder 1, and the mixing and stirring method is added. When preparing the cleaning agent, the overall mixing uniformity is well improved.
[0043] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0044] The working principle of this device is as follows: An external power supply and controller electrically connect to the drive motor 31, feeding assembly 4, liquid pump 47, and control valve 5. The raw materials for preparing the environmentally friendly water-based cleaning agent are fed into the feeding cylinder 41. After starting the liquid pump 47 and opening the flow valve 44, the cleaning agent raw materials inside the feeding cylinder 41 flow through the drain pipe 43 and the flow valve 44 into the mixing tank 45 to complete the pre-mixing of the cleaning agent raw materials. The flow valve 44 monitors the amount of raw materials in real time for precise control. When the flow rate reaches the set value... After the value is calculated, the flow valve 44 is closed. The raw materials that flow into the mixing tank 45 are then transported to the preparation cylinder 1 through the inlet pipe 46 and the outlet pipe 48, and sprayed out from the nozzle 410 into the preparation cylinder 1. Since the outlet pipe 49 is located at the center of the preparation cylinder 1 and is vertically set, and is evenly distributed on the outer wall of the outlet pipe 49 by the nozzle 410, the premixed cleaning agent raw materials are dispersedly sprayed into the interior of the preparation cylinder 1, so that they can be evenly distributed in the interior of the preparation cylinder 1.
[0045] Next, the drive motor 31 is started to drive the corresponding transmission gear 35 to drive another transmission gear 35 that meshes with it to rotate in the opposite direction, and drive the rotating rod 34, C-shaped seat 37 and stirring blade 36 to mix and stir inside the preparation cylinder 1. The stirring blade 36 mixes the cleaning agent raw materials inside the preparation cylinder 1 evenly. When the stirring blade 36 is stirring, the set turbulence blade 38 turbulents the rotating cleaning agent raw materials to prevent the cleaning agent raw materials from being mixed unevenly.
[0046] By using the vertically placed discharge pipe 49 and the nozzles 410 that are distributed in a straight line from top to bottom, the traditional direct filling method is changed. During feeding, the raw materials are drawn into the same container mixing tank 45 for pre-mixing. This pre-mixing optimizes the uniformity of the raw materials' dispersion inside the mixing tank 1. After stirring with the stirring blade 36 and turbulence with the turbulence blade 38, the mixing effect of the raw materials for the environmentally friendly water-based cleaning agent is better by changing the feeding method and adding mixing and stirring settings. After the preparation is completed, the control valve 5 is opened and the material is discharged to the outside through the discharge pipe 6.
[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly water-based cleaning agent preparation device, characterized in that: It includes a preparation cylinder (1) for containing cleaning agent, the top wall of which is equipped with a feeding component (4) for adding the main and auxiliary materials of the cleaning agent, and the inside of the preparation cylinder (1) is equipped with a stirring component (3) for mixing the main and auxiliary materials of the cleaning agent. The stirring assembly (3) includes a drive motor (31) fixedly installed on the top wall of the preparation cylinder (1). Support plates (33) are fixedly installed on the top and bottom of the inner wall of the preparation cylinder (1). Rotating rods (34) are rotatably installed on both sides between the two support plates (33). The top ends of the two rotating rods (34) are fixedly installed with meshing transmission gears (35). A plurality of C-shaped seats (37) are uniformly fixedly installed on the two rotating rods (34) and located between the support plate (33). A stirring blade (36) for mixing and stirring the main and auxiliary materials of the cleaning agent is fixedly installed on the outer wall of the plurality of C-shaped seats (37). A plurality of turbulence blades (38) for blocking and turbulence during the rotation and stirring of the cleaning agent are uniformly fixedly installed on the inner wall of the preparation cylinder (1).
2. The environmentally friendly water-based cleaning agent preparation equipment according to claim 1, characterized in that: The same protective cover (32) is installed on the inner top wall of the preparation cylinder (1) and at the position corresponding to the transmission gear (35). The power shaft of the drive motor (31) passes through the preparation cylinder (1) through the bearing and is fixedly connected to the top of the corresponding rotating rod (34). Several C-shaped seats (37) are arranged in a circular array with the corresponding rotating rod (34) as the circle.
3. The environmentally friendly water-based cleaning agent preparation equipment according to claim 1, characterized in that: The feeding assembly (4) includes a liquid pump (47) fixedly installed on the outer wall of the preparation cylinder (1). A mixing tank (45) is fixedly installed on the outer wall of the preparation cylinder (1) and above the liquid pump (47). The water inlet of the liquid pump (47) is connected to the mixing tank (45) through a water inlet pipe (46).
4. The environmentally friendly water-based cleaning agent preparation equipment according to claim 1, characterized in that: The top wall of the preparation cylinder (1) is equipped with feeding cylinders (41) on both the left and right sides via brackets (42). The bottom ends of the two feeding cylinders (41) are connected to drain pipes (43), and the bottom ends of the two drain pipes (43) are connected to the mixing tank (45). The outer walls of the two drain pipes (43) are equipped with flow valves (44).
5. The environmentally friendly water-based cleaning agent preparation equipment according to claim 3, characterized in that: The outlet of the liquid pump (47) is connected to the liquid outlet pipe (48). The bottom end of the liquid outlet pipe (48) passes through the preparation cylinder (1) through the anti-leakage rubber sleeve and extends into the interior. The part of the liquid outlet pipe (48) located in the inner cavity of the preparation cylinder (1) is connected to the discharge pipe (49). The top end of the discharge pipe (49) passes through the corresponding support plate (33) in sequence and extends to the top of the inner cavity of the preparation cylinder (1).
6. The environmentally friendly water-based cleaning agent preparation equipment according to claim 5, characterized in that: Several nozzles (410) are evenly installed on both sides of the outer wall of the discharge pipe (49), and the nozzles (410) are distributed at the positions corresponding to the stirring blades (36).
7. The environmentally friendly water-based cleaning agent preparation equipment according to claim 1, characterized in that: The bottom end of the preparation cylinder (1) is connected to a discharge pipe (6), a control valve (5) is installed on the outer wall of the discharge pipe (6), and a support frame (2) is fixedly installed on the outer wall of the preparation cylinder (1).
Citation Information
Patent Citations
Preparation equipment for environment-friendly water-based cleaning agent
CN216987538U