A high-foaming alkaline heavy-duty cleaner preparation apparatus

Abstract

The utility model belongs to the technical field of cleaning agent preparation, specifically a kind of high foam alkaline strong cleaning agent preparation equipment, including preparation tank body;The upper surface of preparation tank body is fixedly provided with motor;The rotating shaft of motor extends to the inside of preparation tank body;The inner bottom of preparation tank body is fixedly provided with support rod, by the inner stirring structure of setting, inner stirring structure is two helical stirring board, and alkaline substance (such as sodium hydroxide) and surface active agent (such as alcohol ether carboxylic acid ester) are dispersed quickly by the shear force of double propeller, by the outer stirring structure of setting, by the power of inner stirring structure, outer stirring structure is driven to rotate, and power source is saved, simultaneously, by multiple stirring structure, improve stirring efficiency, avoid traditional single-shaft paddle design, when handling sodium hydroxide and other high viscosity alkaline material, stratification, precipitation phenomenon appears, improve mixing efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning agent preparation technology, specifically a device for preparing a high-foaming alkaline strong cleaning agent. Background Technology

[0002] With the increasing demand for efficient and environmentally friendly cleaning agents in the industrial cleaning field, high-foaming alkaline strong cleaning agents are widely used in food processing equipment, metal surface treatment, and farm disinfection due to their excellent detergency, emulsification properties and rapid penetration and decomposition of heavy oil stains.

[0003] A Chinese utility model patent with publication number CN217392241U discloses a detergent preparation mixing device, which is equipped with a base. The inner walls on both sides of the top of the base are equipped with turntables, and the outer walls of the turntables are fixed with supports at the four corners. The mixing efficiency is increased by the comb teeth and elliptical holes on both sides of the stirring rod. The raw materials are not easy to sink to the bottom, the mixing is more thorough, and the internal clumps are crushed by the stirring rod and conical blocks to prevent blockage, thereby improving the efficiency of the mixing device.

[0004] This patented design uses a single-shaft paddle blade, which can easily cause stratification and precipitation when processing high-viscosity alkaline materials such as sodium hydroxide, resulting in large differences in the concentration gradient of materials in the reactor and insufficient mixing uniformity. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a high-foaming alkaline strong cleaning agent preparation device.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A high-foaming alkaline strong cleaning agent preparation device of this utility model includes a preparation tank; a motor is fixedly installed on the upper surface of the preparation tank; the rotating shaft of the motor extends into the interior of the preparation tank; a support rod is fixedly installed at the bottom of the preparation tank; a support plate is fixedly installed at the top of the support rod; a first gear is rotatably installed on the support plate; the first gear is fixedly connected to the rotating shaft of the motor; a second gear and a third gear are meshed on the side wall of the first gear; a rotating rod is fixedly installed on both the second gear and the third gear; a spiral plate is fixedly installed on the rotating rod; and a feed inlet is provided on the preparation tank.

[0007] Preferably, a fixed ring is fixedly disposed on the inner wall of the preparation tank; a rotating ring is rotatably disposed inside the fixed ring; the first gear, the second gear, and the third gear are all located inside the rotating ring; a connecting rod is fixedly disposed on the rotating ring; the connecting rod is fixedly connected to the rotating shaft of the motor; a stirring rod is fixedly connected to the rotating ring; a stirring blade is fixedly disposed on the stirring rod; a scraper is fixedly disposed on the stirring blade; the scraper contacts the inner wall of the preparation tank; and the feed inlet extends to the bottom of the fixed ring.

[0008] Preferably, a heating chamber is formed on the outer wall of the preparation tank; an electric heating wire is fixedly arranged inside the heating chamber; the electric heating wire is arranged in a spiral shape.

[0009] Preferably, a temperature sensor is fixedly mounted on the fixing ring; a display is fixedly mounted on the side wall of the preparation tank; and the temperature sensor is electrically connected to the display.

[0010] Preferably, a bottom stirring plate is fixedly provided at the lower end of the stirring rod; a flow groove is provided on the bottom stirring plate.

[0011] Preferably, a connecting ring is fixedly provided on the outer wall of the preparation tank; a supporting leg is fixedly provided on the connecting ring; the number of supporting legs is four and they are arranged symmetrically.

[0012] Preferably, a discharge pipe is provided at the lower end of the preparation tank; a control valve is provided on the discharge pipe.

[0013] The beneficial effects of this utility model are:

[0014] This invention provides a device for preparing a high-foaming alkaline strong cleaning agent. Through the internal stirring structure, which consists of two spiral stirring plates, alkaline substances (such as sodium hydroxide) and surfactants (such as alcohol ether carboxylic esters) are rapidly dispersed by the shearing force of the twin propellers.

[0015] This invention provides a high-foaming alkaline strong cleaning agent preparation device. Through the setting of an external stirring structure, the external stirring structure is driven by the power of the internal stirring structure to rotate, saving power source. At the same time, the stirring efficiency is improved by multiple stirring structures, avoiding the stratification and precipitation phenomenon that occurs when processing high-viscosity alkaline materials such as sodium hydroxide in the traditional single-shaft paddle design, thus improving mixing efficiency. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0017] In the attached diagram:

[0018] Figure 1 This is a perspective view of the present invention;

[0019] Figure 2 This is the left view of this utility model;

[0020] Figure 3 This utility model Figure 2 3D cross-sectional view at point AA;

[0021] Figure 4 This is a perspective view of the rotating rod, spiral plate, and rotating ring in this utility model;

[0022] Figure 5 This is a perspective view of the temperature sensor, the fixing ring, and the stirring blade in this utility model.

[0023] Legend:

[0024] 1. Preparation tank; 2. Motor; 3. Support rod; 4. Support plate; 5. First gear; 6. Second gear; 7. Third gear; 8. Rotating rod; 9. Spiral plate; 10. Inlet; 11. Fixed ring; 12. Rotating ring; 13. Connecting rod; 14. Stirring rod; 15. Stirring blade; 16. Scraper; 17. Heating chamber; 18. Electric heating wire; 19. Temperature sensor; 20. Display; 21. Bottom stirring plate; 22. Flow channel; 23. Connecting ring; 24. Support leg; 25. Discharge pipe; 26. Control valve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Specific implementation examples are given below.

[0027] Please see Figure 1-5This utility model provides a technical solution: a high-foaming alkaline strong cleaning agent preparation device, including a preparation tank 1; a motor 2 is fixedly installed on the upper surface of the preparation tank 1; the rotating shaft of the motor 2 extends into the interior of the preparation tank 1; a support rod 3 is fixedly installed at the bottom of the preparation tank 1; a support plate 4 is fixedly installed at the top of the support rod 3; a first gear 5 is rotatably installed on the support plate 4; the first gear 5 is fixedly connected to the rotating shaft of the motor 2; a second gear 6 and a third gear 7 are meshed on the side wall of the first gear 5; a rotating rod 8 is fixedly installed on both the second gear 6 and the third gear 7; a spiral plate 9 is fixedly installed on the rotating rod 8; and a feed inlet 10 is provided on the preparation tank 1.

[0028] The above scheme involves setting up a preparation tank 1, a motor 2, a support rod 3, a support plate 4, a first gear 5, a second gear 6, a third gear 7, a rotating rod 8, a spiral plate 9, and a feed inlet 10. In use, raw materials are first added to the preparation tank 1 through the feed inlet 10. Then, the support rod 3 supports and fixes the support plate 4. The first gear 5, second gear 6, and third gear 7 are installed on the support plate 4. The rotating shaft of the motor 2 drives the first gear 5 to rotate. Since the first gear 5 is meshed with the second gear 6 and third gear 7, it can drive the second gear 6 and third gear 7 to rotate, which in turn drives the rotating rod 8 and spiral plate 9 to rotate. Alkaline substances (such as sodium hydroxide) and surfactants (such as alcohol ether carboxylic esters) are rapidly dispersed by the shearing force of the double spiral plate 9.

[0029] refer to Figure 4 A fixed ring 11 is fixedly installed on the inner wall of the preparation tank 1; a rotating ring 12 is rotatably installed inside the fixed ring 11; the first gear 5, the second gear 6, and the third gear 7 are all located inside the rotating ring 12; a connecting rod 13 is fixedly installed on the rotating ring 12; the connecting rod 13 is fixedly connected to the rotating shaft of the motor 2; a stirring rod 14 is fixedly connected to the rotating ring 12; a stirring blade 15 is fixedly installed on the stirring rod 14; a scraper 16 is fixedly installed on the stirring blade 15; the scraper 16 contacts the inner wall of the preparation tank 1; and the feed inlet 10 extends to the bottom of the fixed ring 11.

[0030] The above scheme employs a fixed ring 11, a rotating ring 12, a connecting rod 13, a stirring rod 14, stirring blades 15, and a scraper 16. During use, the fixed ring 11 is fixedly installed on the inner wall of the preparation tank 1 to mount the rotating ring 12, allowing the rotating ring 12 to rotate inside the fixed ring 11. The rotating ring 12 is then connected to the output shaft of the motor 2 via the connecting rod 13. When the output shaft of the motor 2 rotates, it drives the rotating ring 12 to rotate, which in turn drives the stirring rod 14 and stirring blades 15 to rotate. This reduces the power source requirement, and the multiple stirring structures enable more uniform mixing of the raw materials. When the stirring blades 15 rotate, the scraper 16 contacts the inner wall of the preparation tank 1, scraping away impurities from the inner wall.

[0031] refer to Figure 3 A heating chamber 17 is provided on the outer wall of the preparation tank 1; an electric heating wire 18 is fixedly installed inside the heating chamber 17; the electric heating wire 18 is arranged in a spiral shape.

[0032] The above scheme is adopted: by setting up a heating chamber 17 and an electric heating wire 18, the heating chamber 17 can install and fix the electric heating wire 18 during use. Then the electric heating wire 18 is connected to an external power source, and the heat emitted by it is controlled by voltage. Then the temperature inside the preparation tank 1 is controlled by the electric heating wire 18, so that the raw materials are mixed in a suitable temperature environment.

[0033] refer to Figure 1 and Figure 5 A temperature sensor 19 is fixedly installed on the fixing ring 11; a display 20 is fixedly installed on the side wall of the preparation tank 1; the temperature sensor 19 is electrically connected to the display 20.

[0034] The above solution is adopted: by setting a temperature sensor 19 and a display 20, the temperature sensor 19 can monitor the temperature inside the preparation tank 1 during use, and then display the temperature inside the preparation tank 1 on the display 20, so that the staff can control the temperature inside the preparation tank 1.

[0035] refer to Figure 4 A bottom stirring plate 21 is fixedly installed at the lower end of the stirring rod 14; a flow groove 22 is provided on the bottom stirring plate 21.

[0036] The above solution is adopted: by setting a bottom stirring plate 21 and a flow channel 22, the bottom stirring plate 21 can stir the bottom of the preparation tank 1 during use, so as to avoid the raw materials from settling to the bottom. Then, the flow channel 22 can reduce the resistance of the liquid and facilitate the rotation of the bottom stirring plate 21.

[0037] refer to Figure 1A connecting ring 23 is fixedly installed on the outer wall of the preparation tank 1; a support leg 24 is fixedly installed on the connecting ring 23; there are four support legs 24 arranged symmetrically.

[0038] The above scheme is adopted: by setting the connecting ring 23 and the supporting leg 24, when in use, the connecting ring 23 is first fixedly set on the outer surface of the preparation tank 1, and then the supporting leg 24 provides support for the preparation tank 1, thereby improving the stability of the preparation tank 1.

[0039] refer to Figure 3 The lower end of the preparation tank 1 is provided with a discharge pipe 25; a control valve 26 is provided on the discharge pipe 25.

[0040] The above solution involves setting up a discharge pipe 25 and a control valve 26. After the raw materials are mixed, the discharge pipe 25 can be opened by the control valve 26 to discharge the raw materials.

[0041] Working principle: First, the raw materials are added into the preparation tank 1 through the feed inlet 10. Then, the support plate 4 is supported and fixed by the support rod 3. The first gear 5, the second gear 6, and the third gear 7 are installed on the support plate 4. Then, the rotating shaft of the motor 2 drives the first gear 5 to rotate. Since the first gear 5 is meshed with the second gear 6 and the third gear 7, it can drive the second gear 6 and the third gear 7 to rotate, which in turn drives the rotating rod 8 and the spiral plate 9 to rotate. Alkaline substances (such as sodium hydroxide) and surfactants (such as alcohol ether carboxylic esters) are quickly dispersed by the shear force of the double spiral plate 9. Then, the fixing ring 11 is fixedly set on the inner wall of the preparation tank 1 to install the rotating ring 12, so that the rotating ring 12 can rotate inside the fixing ring 11. Then, the rotating ring 12 is connected to the output shaft of the motor 2 through the connecting rod 13. When the output shaft of the motor 2 rotates, it can drive the rotating ring 12 to rotate, which in turn drives the stirring rod 14 and the stirring blade 15 to rotate. This reduces the power source requirement, and the multiple stirring structures can make the raw materials more uniformly mixed. Then, when the stirring blades When the 15 rotates, the scraper 16 contacts the inner wall of the preparation tank 1, scraping away impurities. The heating chamber 17 then installs and fixes the electric heating wire 18, which is connected to an external power source. The voltage controls the heat emitted, and the electric heating wire 18 controls the temperature inside the preparation tank 1, ensuring the raw materials are mixed in a suitable temperature environment. The temperature sensor 19 monitors the temperature inside the preparation tank 1 and displays it on the display 20, facilitating temperature control by the operator. The bottom stirring plate 21 stirs the bottom of the preparation tank 1, preventing the raw materials from settling. The flow channel 22 reduces liquid resistance, facilitating the rotation of the bottom stirring plate 21. The connecting ring 23 is fixedly installed on the outer surface of the preparation tank 1, and the support leg 24 provides support to the preparation tank 1, improving its stability. After the raw materials are mixed, the discharge pipe 25 is opened by the control valve 26 to discharge the raw materials.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for preparing a high-foaming alkaline strong cleaning agent, comprising a preparation tank (1); characterized in that: A motor (2) is fixedly mounted on the upper surface of the preparation tank (1); the rotating shaft of the motor (2) extends into the interior of the preparation tank (1); a support rod (3) is fixedly mounted on the bottom of the preparation tank (1); a support plate (4) is fixedly mounted on the top of the support rod (3); a first gear (5) is rotatably mounted on the support plate (4); the first gear (5) is fixedly connected to the rotating shaft of the motor (2); a second gear (6) and a third gear (7) are meshed on the side wall of the first gear (5); a rotating rod (8) is fixedly mounted on both the second gear (6) and the third gear (7); a spiral plate (9) is fixedly mounted on the rotating rod (8); and a feed inlet (10) is provided on the preparation tank (1). A fixed ring (11) is fixedly installed on the inner wall of the preparation tank (1); a rotating ring (12) is rotatably installed inside the fixed ring (11); the first gear (5), the second gear (6) and the third gear (7) are all located inside the rotating ring (12); a connecting rod (13) is fixedly installed on the rotating ring (12); the connecting rod (13) is fixedly connected to the rotating shaft of the motor (2); a stirring rod (14) is fixedly connected on the rotating ring (12); a stirring blade (15) is fixedly installed on the stirring rod (14); a scraper (16) is fixedly installed on the stirring blade (15); the scraper (16) is in contact with the inner wall of the preparation tank (1); the feed inlet (10) extends to the bottom of the fixed ring (11).

2. The equipment for preparing a high-foaming alkaline strong cleaning agent as described in claim 1, characterized in that: A heating chamber (17) is provided on the outer wall of the preparation tank (1); an electric heating wire (18) is fixedly installed inside the heating chamber (17); the electric heating wire (18) is spirally arranged.

3. The equipment for preparing a high-foaming alkaline strong cleaning agent as described in claim 1, characterized in that: A temperature sensor (19) is fixedly installed on the fixed ring (11); a display (20) is fixedly installed on the side wall of the preparation tank (1); the temperature sensor (19) is electrically connected to the display (20).

4. The equipment for preparing a high-foaming alkaline strong cleaning agent as described in claim 1, characterized in that: The bottom of the stirring rod (14) is fixedly provided with a bottom stirring plate (21); a flow groove (22) is provided on the bottom stirring plate (21).

5. The equipment for preparing a high-foaming alkaline strong cleaning agent as described in claim 1, characterized in that: A connecting ring (23) is fixedly provided on the outer wall of the preparation tank (1); a support leg (24) is fixedly provided on the connecting ring (23); the number of support legs (24) is four and they are arranged symmetrically.

6. The equipment for preparing a high-foaming alkaline strong cleaning agent as described in claim 1, characterized in that: The lower end of the preparation tank (1) is provided with a discharge pipe (25); a control valve (26) is provided on the discharge pipe (25).

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