A high-efficiency wet mixing granulator for brown sugar production

Abstract

The utility model relates to the field of brown sugar production, and specifically relates to an efficient wet mixing granulator for brown sugar production, which comprises a shell, a control panel fixedly connected to the top of the shell, a processing bin fixedly connected to the inner cavity of the shell, and a first servo motor fixedly connected to the top of the processing bin, wherein the first servo motor is used to drive the rotating shaft to rotate smoothly, and the rotating shaft can drive the inner tooth ring and the incomplete gear to rotate when rotating, and the inner tooth ring and the incomplete gear are sequentially and repeatedly engaged with the driven gear, thereby realizing the reciprocating rotation of the driven gear and the stirring block, and the stirring block can stir and mix the brown sugar powder and the adhesive, so that the stirring and mixing of the brown sugar powder and the adhesive are more uniform, and the processing and mixing effects during the processing of brown sugar particles are improved.

Description

Technical Field

[0001] This utility model relates to the field of brown sugar production, specifically a high-efficiency wet mixing and granulation machine for brown sugar production. Background Technology

[0002] Brown sugar is a raw sugar made from sugarcane through processes such as pressing, boiling, concentration, and molding. It is brownish-yellow to reddish-brown in color. When processing brown sugar, a wet mixing granulator is often used. The wet mixing granulator mixes brown sugar powder with liquid binder (such as water or molasses) and uses wet granulation technology to transform the raw material into uniform granules.

[0003] In existing technologies, brown sugar is a common condiment in people's lives. When processing and producing brown sugar, a wet mixing granulator is often used. Through the operation of the wet mixing granulator, brown sugar powder is processed into granules. When using a wet mixing granulator, the powder is stirred by the mixing paddle inside and cut into granules by the cutting blade. During this process, a liquid binder is added for adhesion and shaping. When mixing powder and liquid, the two can only be mixed by the rotation of the mixing paddle. However, brown sugar itself has a certain viscosity, which makes it easy for uneven mixing to occur when the brown sugar powder and liquid are mixed by the mixing paddle alone. This will have a certain impact on the quality of the finished brown sugar granules after processing. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, when mixing powder and liquid, the only way to mix them is by rotating a mixing paddle. However, brown sugar itself has a certain viscosity, which makes it easy for uneven mixing to occur when relying solely on the mixing paddle to mix brown sugar powder and liquid. This, in turn, affects the quality of the finished brown sugar granules after processing. This utility model proposes a high-efficiency wet mixing granulator for brown sugar production.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a high-efficiency wet mixing granulation machine for brown sugar production, including a shell, a control board fixedly connected to the top of the shell, a processing chamber fixedly connected to the inner cavity of the shell, a first servo motor fixedly connected to the top of the processing chamber, the output end of the first servo motor passing through the processing chamber and fixedly connected to a rotating shaft, a mixing paddle fixedly connected to the surface of the rotating shaft, and an auxiliary mechanism provided in the inner cavity of the processing chamber; The auxiliary mechanism includes a fixed ring block, the inner cavity of which is fixedly connected to the surface of a rotating shaft. An internal gear ring is fixedly connected to the inner cavity of the fixed ring block. An incomplete gear is fixedly connected to the surface of the rotating shaft. A connecting plate is fixedly connected to the inner cavity of the processing chamber. A connecting rod is rotatably connected to the inner cavity of the connecting plate. A stirring block is fixedly connected to the surface of the connecting rod. A driven gear is fixedly connected to one end of the connecting rod. The teeth of the driven gear mesh with the teeth of the incomplete gear and the internal gear ring.

[0006] Preferably, a reinforcing block is fixedly connected to the bottom of the driven gear, and a hollow groove is provided at one end of the connecting rod. The surface of the reinforcing block is fixedly connected to the inner cavity of the hollow groove.

[0007] Preferably, a support ring block is rotatably connected to the top of the connecting plate, the surface of the support ring block is fixedly connected to the surface of the connecting rod, and the top of the support ring block is fixedly connected to the bottom of the driven gear.

[0008] Preferably, a reinforcing ring block is fixedly connected to the bottom of the incomplete gear, and the inner cavity of the reinforcing ring block is fixedly connected to the surface of the rotating shaft.

[0009] Preferably, a support plate is fixedly connected to the inner cavity of the processing chamber, and the top of the support plate is rotatably connected to the bottom of the fixed ring block.

[0010] Preferably, a hollow hole is provided on one side of the stirring block, and an auxiliary block is fixedly connected to one end of the connecting rod.

[0011] Preferably, the inner cavity of the processing chamber is fixedly connected to a discharge block, an inlet pipe and a feed pipe, the inner cavity of the discharge block is provided with an auger rod, the surface of the discharge block is provided with a valve body, the inner cavity of the housing is provided with a second servo motor, and the output end of the second servo motor passes through the processing chamber and is fixedly connected to a cutting blade.

[0012] The advantages of this utility model are: This invention utilizes a first servo motor to smoothly drive a rotating shaft. This rotating shaft, in turn, drives an internal gear ring and an incomplete gear to rotate. Through the sequential and repeated meshing of the internal gear ring and the incomplete gear with the driven gear, the driven gear and the stirring block reciprocate. This allows the stirring block to stir and mix the brown sugar powder and the binder, achieving a more uniform mixing and improving the processing and mixing effect when processing brown sugar granules. This solves the problem that when mixing powder and liquid, often only the rotation of a mixing paddle can achieve mixing, but brown sugar itself has a certain viscosity, making it easy for uneven mixing to occur when relying solely on the mixing paddle, thus affecting the quality of the finished brown sugar granules. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the processing chamber and the first servo motor of this utility model; Figure 3 This is a cross-sectional view of the fixing ring block and the discharge block of this utility model; Figure 4 This is a schematic diagram of the connecting rod and connecting plate of this utility model; Figure 5 This is a schematic diagram of the internal toothed ring and the fixed ring block of this utility model; Figure 6 This utility model Figure 3 A magnified structural diagram of point A in the middle.

[0015] In the diagram: 1. Housing; 2. Control board; 3. Processing chamber; 4. First servo motor; 5. Rotating shaft; 6. Mixing paddle; 7. Auxiliary mechanism; 701. Fixed ring block; 702. Internal gear ring; 703. Incomplete gear; 704. Driven gear; 705. Connecting rod; 706. Connecting plate; 707. Stirring block; 8. Support ring block; 9. Hollow groove; 10. Reinforcing block; 11. Reinforcing ring block; 12. Hollow hole; 13. Auxiliary block; 14. Liquid inlet pipe; 15. Second servo motor; 16. Cutting blade; 17. Discharge block; 18. Screw rod; 19. Valve body; 20. Feed pipe; 21. Support plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0017] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail. This application discloses a high-efficiency wet mixing granulator for brown sugar production. (Refer to...) Figure 1 and Figure 4 A high-efficiency wet mixing granulation machine for brown sugar production includes a shell 1, a control plate 2 fixedly connected to the top of the shell 1, a processing chamber 3 fixedly connected to the inner cavity of the shell 1, a first servo motor 4 fixedly connected to the top of the processing chamber 3, the output end of the first servo motor 4 passing through the processing chamber 3 and fixedly connected to a rotating shaft 5, a mixing paddle 6 fixedly connected to the surface of the rotating shaft 5, and an auxiliary mechanism 7 provided in the inner cavity of the processing chamber 3. The auxiliary mechanism 7 includes a fixed ring block 701, the inner cavity of which is fixedly connected to the surface of the rotating shaft 5. An internal gear ring 702 is fixedly connected to the inner cavity of the fixed ring block 701. An incomplete gear 703 is fixedly connected to the surface of the rotating shaft 5. A connecting plate 706 is fixedly connected to the inner cavity of the processing chamber 3. A connecting rod 705 is rotatably connected to the inner cavity of the connecting plate 706. A stirring block 707 is fixedly connected to the surface of the connecting rod 705. A driven gear 704 is fixedly connected to one end of the connecting rod 705. The teeth of the driven gear 704 mesh with the teeth of the incomplete gear 703 and the internal gear ring 702.

[0018] The housing 1 connects the control board 2 and the processing chamber 3. The control board 2 controls the use of the processing chamber 3. The first servo motor 4 installed on the top of the processing chamber 3 drives the rotating shaft 5 smoothly during operation. The fixed ring block 701 and the incomplete gear 703 installed on the surface of the rotating shaft 5 can rotate synchronously with the rotating shaft 5. The rotation of the rotating shaft 5 drives the mixing paddle 6 to rotate, thereby stirring the brown sugar powder inside the processing chamber 3. At the same time, the connection between the fixed ring block 701 and the internal gear ring 702 allows the internal gear ring 702 to rotate with the fixed ring block 701. When the internal gear ring 702 and the incomplete gear 703 rotate, they can sequentially push the driven gear 704. When the gear ring 702 meshes with the driven gear 704, it can drive the driven gear 704 to rotate to one side. After that, the internal gear ring 702 will no longer mesh with the driven gear 704. At this time, the incomplete gear 703 will mesh with the driven gear 704 and drive the incomplete gear 703 to rotate in the opposite direction. This continuous rotation of the internal gear ring 702 and the incomplete gear 703 can smoothly drive the driven gear 704 to reciprocate. The connecting plate 706 can connect the connecting rod 705. The installation of the connecting rod 705 with the driven gear 704 and the stirring block 707 allows the driven gear 704 to smoothly drive the stirring block 707 to rotate when it rotates. The rotation of the stirring block 707 can then be used to assist the stirring of the mixing paddle 6.

[0019] Reference Figure 6 A reinforcing block 10 is fixedly connected to the bottom of the driven gear 704. A hollow groove 9 is provided at one end of the connecting rod 705. The surface of the reinforcing block 10 is fixedly connected to the inner cavity of the hollow groove 9. The connecting rod 705 can be connected to the reinforcing block 10 through the hollow groove 9. The setting of the reinforcing block 10 and the hollow groove 9 can effectively increase the connection stability between the connecting rod 705 and the driven gear 704, so that the connecting rod 705 can be sufficiently firm and stable during use.

[0020] Reference Figure 6 A support ring block 8 is rotatably connected to the top of the connecting plate 706. The surface of the support ring block 8 is fixedly connected to the surface of the connecting rod 705. The top of the support ring block 8 is fixedly connected to the bottom of the driven gear 704. The support ring block 8 can limit the rotation of the connecting rod 705 and provide a certain support for the driven gear 704 through its connection with the connecting plate 706, the connecting rod 705 and the driven gear 704. This makes the driven gear 704 stable enough when rotating and less prone to downward movement or sliding, thereby increasing the stability of the driven gear 704 during use.

[0021] Reference Figure 4 and Figure 5The bottom of the incomplete gear 703 is fixedly connected to a reinforcing ring block 11. The inner cavity of the reinforcing ring block 11 is fixedly connected to the surface of the rotating shaft 5. The reinforcing ring block 11 can reinforce the connection between the incomplete gear 703 and the rotating shaft 5, so that when the rotating shaft 5 drives the incomplete gear 703 to rotate, the rotation and use of the incomplete gear 703 have high stability.

[0022] Reference Figure 6 The inner cavity of the processing chamber 3 is fixedly connected to a support plate 21. The top of the support plate 21 is rotatably connected to the bottom of the fixed ring block 701. The support plate 21 can support and limit the fixed ring block 701, making it less likely for the fixed ring block 701 to slide, tilt, or move downward during use, thereby increasing the stability of the auxiliary mechanism 7 during use.

[0023] Reference Figure 4 A hollow hole 12 is provided on one side of the stirring block 707, and an auxiliary block 13 is fixedly connected to one end of the connecting rod 705. The opening of the hollow hole 12 allows the stirring block 707 to assist in stirring the material inside the processing chamber 3 while reducing the impact on the formed brown sugar granules. This makes it less likely that the use of the stirring block 707 will significantly affect the efficiency of brown sugar powder in the production of brown sugar granules. The auxiliary block 13 can further assist in stirring the stirring block 707 and the mixing paddle 6, increasing the mixing effect and uniformity of brown sugar powder and liquid.

[0024] Reference Figure 2 and Figure 3The inner cavity of the processing chamber 3 is fixedly connected to a discharge block 17, an inlet pipe 14, and a feed pipe 20. An auger rod 18 is installed inside the discharge block 17, and a valve body 19 is installed on the surface of the discharge block 17. A second servo motor 15 is installed inside the housing 1. The output end of the second servo motor 15 passes through the processing chamber 3 and is fixedly connected to a cutting blade 16. The auger rod 18 and valve body 19 installed inside the discharge block 17 are existing technologies in wet mixing granulation machines. Therefore, the auger rod 18 is connected to an external motor to drive the auger rod. Because this is existing technology, further details are omitted. When the auger rod 18 rotates, it can remove brown sugar powder from inside the processing chamber 3 through the discharge block 17. The valve body 19 controls the opening and closing of the discharge block 17. The feed pipe 20 allows workers to easily add brown sugar powder into the processing chamber 3. The liquid inlet pipe 14 can be connected to an external liquid storage tank, and then the adhesive is pumped into the processing chamber 3 by a water pump to process the brown sugar powder. At the same time, the second servo motor 15 can drive the cutting blade 16 to rotate, so that the cutting blade 16 can cut the soft brown sugar block formed during the processing of brown sugar powder, thereby cutting it into more uniform granules. The control board 2 can control the processing chamber 3. The control board 2 can control the mixing speed, granulation time and temperature of the shell 1 through preset programs or manual input and sending commands to realize automated production. After receiving the signal, the machine drives the first servo motor 4 and the second servo motor 15 and other components to work together to complete the material mixing and granulation process. The control board 2 and the processing chamber 3 are existing technologies in this field, so they will not be described in detail here.

[0025] Working Principle: During operation, the operator adds brown sugar powder to the processing chamber 3 via the feed pipe 20. The operator then controls the processing chamber 3 via the control panel 2. Simultaneously, the first servo motor 4 drives the rotating shaft 5 to rotate, while the second servo motor 15 drives the cutting blade 16. The liquid inlet pipe 14 also pumps adhesive into the processing chamber 3 via an external water pump. The rotating shaft 5 drives the mixing paddle 6, the fixed ring block 701, and the incomplete gear 703 to rotate synchronously. The rotation of the mixing paddle 6 stirs the brown sugar powder and adhesive inside the processing chamber 3. The rotation of the fixed ring block 701 drives the internal gear ring 702 to rotate, and the internal gear ring 702 and the incomplete gear 703... During rotation, it can sequentially mesh with the driven gear 704 and push it. When the internal gear ring 702 meshes with the driven gear 704, it will drive it to rotate to one side. After that, the internal gear ring 702 will no longer mesh with the driven gear 704. At this time, the incomplete gear 703 will mesh with the driven gear 704 and drive the incomplete gear 703 to rotate in the opposite direction. This continuous rotation of the internal gear ring 702 and the incomplete gear 703 can smoothly drive the driven gear 704 and the stirring block 707 to reciprocate. Thus, through the reciprocating rotation of the stirring block 707, the brown sugar powder and the binder are evenly mixed and stirred. The rotation of the cutting blade 16 can cut the formed soft brown sugar block into relatively uniform brown sugar granules.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A high-efficiency wet mixing granulator for brown sugar production, comprising a shell (1), characterized in that: A control plate (2) is fixedly connected to the top of the housing (1), a processing chamber (3) is fixedly connected to the inner cavity of the housing (1), a first servo motor (4) is fixedly connected to the top of the processing chamber (3), the output end of the first servo motor (4) passes through the processing chamber (3) and is fixedly connected to a rotating shaft (5), a mixing paddle (6) is fixedly connected to the surface of the rotating shaft (5), and an auxiliary mechanism (7) is provided in the inner cavity of the processing chamber (3). The auxiliary mechanism (7) includes a fixed ring block (701), the inner cavity of which is fixedly connected to the surface of the rotating shaft (5), an internal gear ring (702) is fixedly connected to the inner cavity of the fixed ring block (701), an incomplete gear (703) is fixedly connected to the surface of the rotating shaft (5), a connecting plate (706) is fixedly connected to the inner cavity of the processing chamber (3), a connecting rod (705) is rotatably connected to the inner cavity of the connecting plate (706), a stirring block (707) is fixedly connected to the surface of the connecting rod (705), a driven gear (704) is fixedly connected to one end of the connecting rod (705), and the teeth of the driven gear (704) mesh with the teeth of the incomplete gear (703) and the internal gear ring (702).

2. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 1, characterized in that: A reinforcing block (10) is fixedly connected to the bottom of the driven gear (704), and a hollow groove (9) is provided at one end of the connecting rod (705). The surface of the reinforcing block (10) is fixedly connected to the inner cavity of the hollow groove (9).

3. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 2, characterized in that: The top of the connecting plate (706) is rotatably connected to a support ring block (8), the surface of the support ring block (8) is fixedly connected to the surface of the connecting rod (705), and the top of the support ring block (8) is fixedly connected to the bottom of the driven gear (704).

4. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 3, characterized in that: The bottom of the incomplete gear (703) is fixedly connected to a reinforcing ring block (11), and the inner cavity of the reinforcing ring block (11) is fixedly connected to the surface of the rotating shaft (5).

5. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 4, characterized in that: The inner cavity of the processing chamber (3) is fixedly connected to a support plate (21), and the top of the support plate (21) is rotatably connected to the bottom of the fixed ring block (701).

6. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 3, characterized in that: A hollow hole (12) is provided on one side of the stirring block (707), and an auxiliary block (13) is fixedly connected to one end of the connecting rod (705).

7. The high-efficiency wet mixing and granulation machine for brown sugar production according to claim 4, characterized in that: The inner cavity of the processing chamber (3) is fixedly connected to a discharge block (17), an inlet pipe (14) and a feed pipe (20). The inner cavity of the discharge block (17) is provided with an auger rod (18). The surface of the discharge block (17) is provided with a valve body (19). The inner cavity of the housing (1) is provided with a second servo motor (15). The output end of the second servo motor (15) passes through the processing chamber (3) and is fixedly connected to a cutting blade (16).

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