Low volatile flexible interior composite material device for reducing odor in a vehicle

Abstract

The utility model discloses low volatile flexible interior trim composite material equipment of reducing car smell relates to composite material equipment technical field. This low volatile flexible interior trim composite material equipment of reducing car smell, including base, is fixedly connected with support on the base, is fixedly connected with reation kettle on the support, is fixedly connected with feed pipe on the reation kettle, is fixedly installed with metering pump on the feed pipe, is fixedly installed with motor on the reation kettle, motor bottom output fixedly connected with transmission shaft, is fixedly installed with stirring paddle on the transmission shaft, is fixedly connected with support column on the support, is fixedly connected with ultrasonic wave dispersion device on the support column, four feed pipe collocation metering pump's design can accurate control various raw materials's feed quantity, guarantee the proportion of composite material component of each production stability to ensure the consistency of product quality, and ultrasonic wave dispersion device promotes microcosmic mixing and dispersion, and effectively promotes the mixing effect of material.

Description

Technical Field

[0001] This utility model relates to the field of composite material equipment technology, and in particular to a low-volatile flexible interior composite material equipment for reducing odors inside vehicles. Background Technology

[0002] As people's requirements for the quality and environmental protection of car interiors continue to increase, the problems of car interior odor and the volatility of interior materials are receiving increasing attention. In the production process of traditional car interior composite materials, it is often difficult to accurately control the proportion of raw materials, resulting in unstable product quality, high content of volatile substances, pungent odor, affecting the air quality inside the car, and posing a potential threat to the health of drivers and passengers. Some existing production equipment uses a single mixing method, which cannot fully guarantee the uniform mixing of materials, resulting in poor performance consistency of composite materials; moreover, the operation is not flexible and convenient enough in the discharge and molding stages, resulting in low production efficiency. To meet the market demand for low-volatile, odorless flexible interior composite materials for vehicles, it is of great significance to develop a production equipment that can accurately dispense materials, efficiently mix them, flexibly discharge them, and conveniently form them. Utility Model Content

[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a low-volatile flexible interior composite material device for reducing odors inside vehicles, which can solve the above-mentioned problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a low-volatile flexible interior composite material device for reducing in-vehicle odor, comprising a base on which a bracket is fixedly connected; A cylindrical reactor is fixedly connected to the support, a feed pipe is fixedly connected to the reactor, and a metering pump is fixedly installed on the feed pipe. A motor is fixedly installed on the reactor, and a drive shaft is fixedly connected to the bottom output end of the motor. Three sets of stirring blades are fixedly installed on the drive shaft. A support column is fixedly connected to the bracket, and an ultrasonic wave dispersing device is fixedly connected to the support column.

[0005] Preferably, the ultrasonic divergence device includes an ultrasonic generator, a transducer, and an amplitude transformer, and the output end of the ultrasonic divergence device is fixedly connected to the side of the reactor.

[0006] Preferably, a discharge pipe is fixedly connected to the bottom of the reactor, and a control valve using an electromagnetic valve is fixedly installed on the discharge pipe.

[0007] Preferably, a connecting pipe is fixedly connected to the bottom of the discharge pipe, a flow sensor is installed inside the connecting pipe, a nozzle is fixedly connected to the bottom of the connecting pipe, a pressure plate is installed at the bottom of the nozzle, and the bottom of the nozzle is located in the central opening of the pressure plate.

[0008] Preferably, the base has a sliding groove, and a plate-shaped mold with a handle on one side is slidably connected to the sliding groove.

[0009] Preferably, an electric heating plate is fixedly installed inside the base, and the electric heating plate is located at the bottom of the slide groove.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This low-volatile flexible interior composite material equipment for reducing in-vehicle odor features a design with four feed pipes and metering pumps, which can precisely control the feed amount of various raw materials, ensuring the stable composition ratio of composite materials in each production, thereby ensuring the consistency of product quality. The combination of stirring blades and ultrasonic dispersion device allows the stirring blades to perform macroscopic stirring, while the ultrasonic dispersion device promotes microscopic mixing and dispersion. The two work together to effectively improve the mixing effect of materials, making the composite material properties more uniform.

[0011] 2. This low-volatile flexible interior composite material equipment for reducing odor inside vehicles features a solenoid valve on the discharge pipe that can flexibly control the flow of materials. A flow sensor located inside the connecting pipe monitors the discharge flow in real time, allowing operators to easily monitor the discharge situation and achieve precise control of the discharge process. The base, support, reaction vessel, and other components are tightly connected, resulting in a compact overall structure that occupies little space and is easy to install and use in different locations.

[0012] 3. This low-volatile flexible interior composite material equipment for reducing odor inside vehicles features a mold that can slide flexibly through a chute. Operators can adjust the position of the mold using a handle on one side to receive materials. The electric heating plate is located at the bottom of the chute, directly heating and pressing the materials inside the mold. The operation is simple and convenient, improving production efficiency. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the low-volatile flexible interior composite material device for reducing odors inside vehicles according to this utility model; Figure 2 This is a schematic diagram of the low-volatile flexible interior composite material device for reducing odors inside vehicles according to this utility model; Figure 3 This is a cross-sectional schematic diagram of the low-volatile flexible interior composite material device for reducing odors inside vehicles according to this utility model; Figure 4This is a cross-sectional schematic diagram of the low-volatile flexible interior composite material device for reducing odors inside vehicles according to this utility model.

[0014] Reference numerals in the attached drawings: 1. Base; 2. Support; 3. Reactor; 4. Feed pipe; 5. Metering pump; 6. Motor; 7. Drive shaft; 8. Stirring blade; 9. Support column; 10. Ultrasonic dispersion device; 11. Discharge pipe; 12. Control valve; 13. Connecting pipe; 14. Nozzle; 15. Pressing template; 16. Slide groove; 17. Mold; 18. Electric heating plate. Detailed Implementation

[0015] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0016] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0018] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a low-volatile flexible interior composite material device for reducing odor in vehicles, including a base 1, a bracket 2 fixedly connected to the base 1, a reaction vessel 3 fixedly connected to the bracket 2, the reaction vessel 3 being cylindrical, a feed pipe 4 fixedly connected to the reaction vessel 3, and four feed pipes 4 being provided, with a metering pump 5 fixedly installed on each feed pipe 4. A motor 6 is fixedly installed on the reactor 3. A drive shaft 7 is fixedly connected to the bottom output end of the motor 6. An agitator 8 is fixedly installed on the drive shaft 7. There are three sets of agitator 8. A support column 9 is fixedly connected to the bracket 2. There are two support columns 9 symmetrically arranged. An ultrasonic diverging device 10 is fixedly connected to the support column 9. The ultrasonic diverging device 10 includes an ultrasonic generator, a transducer and an amplitude transformer. The output end of the ultrasonic diverging device 10 is fixedly connected to the side of the reactor 3. A discharge pipe 11 is fixedly connected to the bottom of the reactor 3. A control valve 12 is fixedly installed on the discharge pipe 11. The control valve 12 is a solenoid valve. A connecting pipe 13 is fixedly connected to the bottom of the discharge pipe 11. A flow sensor is installed inside the connecting pipe 13. A nozzle 14 is fixedly connected to the bottom of the connecting pipe 13. A pressure plate 15 is installed at the bottom of the nozzle 14. The bottom of the nozzle 14 is located in the central opening of the pressure plate 15. A sliding groove 16 is provided on the base 1, and a mold 17 is slidably connected to the sliding groove 16. The mold 17 is a plate-shaped mold 17, and a handle is provided on one side of the mold 17. An electric heating plate 18 is fixedly installed inside the base 1, and the electric heating plate 18 is located at the bottom of the slide groove 16; When using the low-volatile flexible interior composite material equipment to reduce the odor inside the car, different raw materials are first fed into the reactor 3 through four feed pipes 4. The metering pump 5 on each feed pipe 4 can accurately control the feed amount of the raw materials to ensure that various raw materials enter the reactor 3 in a preset ratio. After the motor 6 starts, its bottom output end drives the drive shaft 7 to rotate, thereby causing the three sets of stirring blades 8 fixed on the drive shaft 7 to stir and mix the raw materials in the reactor 3; at the same time, the ultrasonic diffusion device 10 symmetrically arranged on the support column 9 starts to work. The ultrasonic generator generates a high-frequency electrical signal, which is converted into mechanical vibration by the transducer, and then transmitted to the material in the reactor 3 through the amplitude transformer, further promoting the mixing and dispersion of the material and improving the mixing effect. After being mixed evenly, the material flows out through the discharge pipe 11 at the bottom of the reactor 3. The control valve 12 on the discharge pipe 11 can control the timing of the material flow. When the material flows through the connecting pipe 13, the flow sensor monitors its flow rate in order to understand the discharge situation. The material is sprayed out from the nozzle 14 and falls onto the mold 17 in the central opening of the lower pressing plate 15. Operators can slide the mold 17 on the slide groove 16 of the base 1 through the handle on one side of the mold 17 to adjust its position to accurately receive the material; when the material reaches a certain amount on the mold 17, the electric heating plate 18 located at the bottom of the slide groove 16 in the base 1 is activated to heat and press the material in the mold 17, so that it is formed into a low-volatile flexible interior composite material.

[0020] Working principle: When using the low-volatile flexible interior composite material equipment to reduce the odor inside the car, different raw materials are first fed into the reaction vessel 3 through four feed pipes 4. The metering pump 5 on each feed pipe 4 can accurately control the feed amount of the raw materials to ensure that various raw materials enter the reaction vessel 3 in a preset ratio. After the motor 6 starts, its bottom output end drives the drive shaft 7 to rotate, thereby causing the three sets of stirring blades 8 fixed on the drive shaft 7 to stir and mix the raw materials in the reactor 3; at the same time, the ultrasonic diffusion device 10 symmetrically arranged on the support column 9 starts to work. The ultrasonic generator generates a high-frequency electrical signal, which is converted into mechanical vibration by the transducer, and then transmitted to the material in the reactor 3 through the amplitude transformer, further promoting the mixing and dispersion of the material and improving the mixing effect. After being mixed evenly, the material flows out through the discharge pipe 11 at the bottom of the reactor 3. The control valve 12 on the discharge pipe 11 can control the timing of the material flow. When the material flows through the connecting pipe 13, the flow sensor monitors its flow rate in order to understand the discharge situation. The material is sprayed out from the nozzle 14 and falls onto the mold 17 in the central opening of the lower pressing plate 15. Operators can slide the mold 17 on the slide groove 16 of the base 1 through the handle on one side of the mold 17 to adjust its position to accurately receive the material; when the material reaches a certain amount on the mold 17, the electric heating plate 18 located at the bottom of the slide groove 16 in the base 1 is activated to heat and press the material in the mold 17 to form a low-volatile flexible interior composite material. The design of four feed pipes 4 combined with a metering pump 5 can accurately control the feed amount of various raw materials, ensuring the stability of the composite material composition ratio in each production, thereby ensuring the consistency of product quality. The mixing blade 8 is combined with the ultrasonic dispersion device 10. The mixing blade 8 performs macroscopic mixing, while the ultrasonic dispersion device 10 promotes microscopic mixing and dispersion. The two work together to effectively improve the mixing effect of the material and make the composite material properties more uniform. The control valve 12 on the discharge pipe 11 can flexibly control the flow of materials. The flow sensor is located in the connecting pipe 13 to monitor the discharge flow in real time, which makes it convenient for operators to grasp the discharge situation and realize precise control of the discharge process. The mold 17 can slide flexibly through the slide 16. The operator can adjust its position by the handle on one side of the mold 17 to receive the material. The electric heating plate 18 is located at the bottom of the slide 16, which directly heats and presses the material in the mold 17. The operation is simple and convenient, and the production efficiency is improved. The base 1, support 2, reaction vessel 3 and other components are tightly connected, the overall structure of the equipment is compact, occupies little space, and is easy to install and use in different sites.

[0021] Structural Description: Base 1: Serving as the fundamental support structure for the entire equipment, it bears the weight of other components. An electric heating plate 18 is installed inside, providing heat for heating and pressing the material within the mold 17. A sliding groove 16 on the base 1 provides a track for the mold 17 to slide, facilitating operator adjustment of the mold 17's position to receive materials. This design ensures the stable placement of all functional components, guaranteeing the overall stability of the equipment and ease of operation.

[0022] Support bracket 2: Fixedly connected to base 1, it supports reactor 3 and related components. It raises reactor 3 to a certain height, facilitating feeding, stirring, and discharging operations, while providing installation positions for components such as support column 9, making all parts of the equipment form an organic whole and ensuring the rationality and compactness of the equipment structure.

[0023] Reactor 3: Cylindrical in shape, it is the core area for the mixing and reaction of raw materials. Four feed pipes 4 are connected to it, allowing different raw materials to enter the reactor 3 for mixing. A motor 6 is mounted on the reactor 3, driving the stirring blades 8 to rotate via a drive shaft 7, thus mixing the raw materials. An ultrasonic diffusion device 10 is connected to the side of the reactor 3, using ultrasound to further promote the mixing and dispersion of materials. A discharge pipe 11 is connected to the bottom of the reactor 3, from which the uniformly mixed material flows out for subsequent molding operations. Its cylindrical shape design facilitates the stirring and flow of materials inside, providing excellent space conditions for thorough mixing.

[0024] Feed pipes 4: Four in total are fixedly connected to the reactor 3 and serve as channels for different raw materials to enter the reactor 3. Each feed pipe 4 is equipped with a metering pump 5, which can precisely control the feed amount of each raw material, ensuring that various raw materials enter the reactor 3 in a preset ratio. This guarantees the stability of the composite material composition ratio in each production run and ensures the consistency of product quality.

[0025] Metering pump 5: Installed on each feed pipe 4, it precisely controls the feed rate to achieve accurate proportioning of composite material components. Based on preset formula requirements, it accurately delivers different raw materials to the reaction vessel 3 in the correct proportions, making it one of the key components ensuring product quality stability and consistency.

[0026] Motor 6: Fixedly mounted on the reactor 3, providing power for the rotation of the stirring blade 8. After the motor 6 starts, its bottom output end drives the transmission shaft 7 to rotate, thereby causing the stirring blade 8 to stir and mix the raw materials in the reactor 3. Through stirring, the various raw materials are fully contacted and mixed at the macroscopic level, laying the foundation for the preparation of uniform composite materials.

[0027] Drive shaft 7: Connects the bottom output end of motor 6 and stirring blade 8, transmitting the power generated by motor 6 to stirring blade 8, causing stirring blade 8 to rotate inside reactor 3, thus achieving the stirring operation of raw materials. It acts as a bridge for power transmission between motor 6 and stirring blade 8, ensuring stable operation of the stirring process.

[0028] Stirring blades 8: Fixedly mounted on the drive shaft 7, with three sets. As the drive shaft 7 rotates, the stirring blades 8 stir and mix the raw materials inside the reactor 3. Through stirring at different angles and positions, a complex flow field is formed in the reactor 3, promoting thorough mixing of the raw materials at the macroscopic level and improving mixing efficiency and uniformity.

[0029] Support columns 9: Two are symmetrically arranged and fixedly connected to the bracket 2 for mounting the ultrasonic wave generator 10. They provide stable support for the ultrasonic wave generator 10, ensuring that it can accurately transmit ultrasonic waves to the material inside the reactor 3, enhancing the mixing effect and ensuring the stability of the entire device during operation.

[0030] Ultrasonic generating device 10: includes an ultrasonic generator, a transducer, and an amplitude transformer, with its output end fixedly connected to the side of the reactor 3. The ultrasonic generator produces a high-frequency electrical signal, which the transducer converts into mechanical vibration. The vibration is then amplified by the amplitude transformer and transmitted to the material inside the reactor 3. Utilizing the cavitation effect and mechanical vibration of ultrasound, the mixing and dispersion of materials can be further promoted at the microscopic level, resulting in a more uniform distribution of the components of the composite material and improved product performance.

[0031] Discharge pipe 11: Fixedly connected to the bottom of reactor 3, the uniformly mixed material flows out of reactor 3 through discharge pipe 11. A control valve 12 is installed on discharge pipe 11 to control the timing of material discharge, realize flexible control of the discharge process, and ensure that the material flows out at the appropriate time for subsequent molding operations.

[0032] Control valve 12: A solenoid valve is installed on the discharge pipe 11. By controlling the opening and closing of the solenoid valve, the outflow of materials can be flexibly controlled. The discharge time and speed can be precisely controlled according to production needs, achieving precise control of the discharge process and meeting the requirements of different production processes.

[0033] Connecting pipe 13: Connects the discharge pipe 11 and the nozzle 14, and the material flows from the discharge pipe 11 through the connecting pipe 13. A flow sensor is installed inside the connecting pipe 13 to monitor the material flow in real time, so that operators can understand the discharge situation, adjust production parameters in a timely manner, and ensure the stability and accuracy of the discharge process.

[0034] Nozzle 14: Connected to the bottom of connecting pipe 13, material is sprayed from nozzle 14 and evenly falls onto mold 17 in the central opening of the lower pressing plate 15. The design of nozzle 14 enables material to be sprayed out in a suitable manner and at a suitable speed, ensuring uniform distribution of material on mold 17 and guaranteeing the subsequent molding quality.

[0035] Pressing template 15: Located at the bottom of nozzle 14, with the bottom of nozzle 14 situated within the central opening of pressing template 15. Pressing template 15 provides a certain degree of constraint and assists in the forming of the material ejected from nozzle 14 onto mold 17. In conjunction with mold 17, it helps the material form the required shape during the heating and pressing process, ensuring the forming quality of the composite material.

[0036] Slide 16: Located on the base 1, the mold 17 can slide on the slide 16. The slide 16 provides a movable track for the mold 17. The operator can flexibly adjust the position of the mold 17 on the slide 16 through the handle on one side of the mold 17, so that it can accurately receive the material sprayed from the nozzle 14, improving the convenience of operation and production efficiency.

[0037] Mold 17: This is a plate-shaped mold 17 with a handle on one side, allowing it to slide on the groove 16 of the base 1. Mold 17 receives material ejected from the nozzle 14 and heats and presses the material under the action of the electric heating plate 18, shaping it into a low-volatile, flexible interior composite material. The shape of the plate-shaped mold 17 is suitable for producing flat interior composite materials, and the handle design facilitates operator movement of the mold 17 and adjustment of its position to meet production needs.

[0038] Electric heating plate 18: It is fixedly installed in the base 1 and located at the bottom of the slide 16. When the mold 17 receives a certain amount of material, the electric heating plate 18 is activated. The heat generated by it is transferred to the material inside through the mold 17 to heat and press the material, so as to promote the material to be formed into the required low-volatility flexible interior composite material. It is the key heat source for realizing the material forming.

[0039] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for reducing odors inside a vehicle using low-volatile flexible interior composite materials, comprising a base (1), characterized in that: A bracket (2) is fixedly connected to the base (1); A cylindrical reactor (3) is fixedly connected to the support (2), a feed pipe (4) is fixedly connected to the reactor (3), and a metering pump (5) is fixedly installed on the feed pipe (4). A motor (6) is fixedly installed on the reactor (3), and a drive shaft (7) is fixedly connected to the bottom output end of the motor (6). Three sets of stirring blades (8) are fixedly installed on the drive shaft (7). A support column (9) is fixedly connected to the bracket (2), and an ultrasonic wave dispersing device (10) is fixedly connected to the support column (9).

2. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 1, characterized in that: The ultrasonic diverging device (10) includes an ultrasonic generator, a transducer and an amplitude transformer, and the output end of the ultrasonic diverging device (10) is fixedly connected to the side of the reactor (3).

3. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 2, characterized in that: The bottom of the reactor (3) is fixedly connected to a discharge pipe (11), and a control valve (12) using a solenoid valve is fixedly installed on the discharge pipe (11).

4. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 3, characterized in that: A connecting pipe (13) is fixedly connected to the bottom of the discharge pipe (11), and a flow sensor is installed inside the connecting pipe (13). The bottom of the connecting pipe (13) is fixedly connected to a nozzle (14), and a pressure plate (15) is provided at the bottom of the nozzle (14), and the bottom of the nozzle (14) is located in the central opening of the pressure plate (15).

5. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 4, characterized in that: The base (1) has a groove (16) and a plate-shaped mold (17) with a handle on one side is slidably connected to the groove (16).

6. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 5, characterized in that: An electric heating plate (18) is fixedly installed inside the base (1), and the electric heating plate (18) is located at the bottom of the slide groove (16).

7. The low-volatile flexible interior composite material device for reducing in-vehicle odor according to claim 6, characterized in that: The feed pipe (4) is provided with four.

8. The low-volatile flexible interior composite material equipment for reducing in-vehicle odor according to claim 7, characterized in that: The two support columns (9) are symmetrically arranged.

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