An integrated light chemical reaction device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUILIN AIYI DIGUANG CHEMICAL TECHNOLOGY CO LTD
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]传统光化学反应装置自身不带制冷功能,既不能给光源散热,也不能对反应釜内的反应液进行控温,容易因为光源散热条件差而导致光源光强衰减影响光化学反应效果,同时反应釜的控温差,温度变化大,同样容易因温度变化而使反应过程中出现副反应,导致杂质的生成,影响实验及研发的效果
[0008]采用上述进一步方案的有益效果是:第一制冷组件有利于给第二制冷组件内部的冷却液进行温度调节,进而对放置在第二制冷组件内部的光化学反应机构进行温度调节,传感器设置在第二制冷组件内,有利于通过监测第二制冷组件内的冷却液温度来间接反映光化学反应机构中反应液的温度。
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Figure CN224599323U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photochemical reactions, and in particular to an integrated, adjustable photochemical reaction device. Background Technology
[0002] Traditional photochemical reaction devices lack built-in cooling, meaning they cannot dissipate heat from the light source or control the temperature of the reaction liquid within the reactor. Poor heat dissipation can easily lead to light intensity attenuation, affecting the photochemical reaction's effectiveness. Furthermore, the unstable temperature within the reactor, with its large temperature fluctuations, can easily cause side reactions and impurities, impacting experimental and research outcomes. While external cooling equipment can be connected for temperature control, the inability of the photochemical reaction device to integrate and control external equipment prevents timely feedback and automatic online adjustments for abnormal situations. This increases the uncontrollability of the reaction process, easily resulting in inconsistent and non-reproducible results, ultimately reducing research efficiency and accuracy. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide an integrated, adjustable photochemical reaction device to solve the above-mentioned problem.
[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: An integrated and adjustable photochemical reaction device includes: a housing and a cooling mechanism, a photochemical reaction mechanism and a control board fixedly installed in the housing. The cooling mechanism is connected to the photochemical reaction mechanism to control the temperature of the LED light source and the reaction liquid in the photochemical reaction mechanism. The photochemical reaction mechanism is provided with a light source temperature acquisition device for monitoring the temperature of the LED light source and a sensor for monitoring the temperature of the reaction liquid. The cooling mechanism, the photochemical reaction mechanism, the light source temperature acquisition device and the sensor are all electrically connected to the control board.
[0005] The beneficial effects of this utility model are as follows: By fixing the cooling structure inside the housing and connecting it with the photochemical reaction mechanism, this utility model facilitates the use of a control board to regulate the temperature of the LED light source and reaction liquid in the photochemical reaction mechanism. In addition, the control board, in conjunction with the light source temperature acquisition device and sensor, facilitates real-time monitoring of the LED light source and reaction liquid temperature, thereby achieving heat dissipation of the LED light source and temperature control of the reaction liquid. The integrated regulation of the reaction liquid temperature in the photochemical reaction avoids side reactions caused by temperature changes during the photochemical reaction process and prevents the generation of impurities from affecting the experimental and research results.
[0006] Based on the above technical solution, the present invention can be further improved as follows.
[0007] Furthermore, the refrigeration mechanism includes a second refrigeration component and a first refrigeration component for adjusting the temperature of the coolant inside the second refrigeration component. The first refrigeration component is fixedly installed on the bottom plate of the housing, and the second refrigeration component is fixedly installed on the bottom surface of the horizontally arranged upper partition inside the housing. Both the first refrigeration component and the second refrigeration component are electrically connected to the control board. The photochemical reaction mechanism is disposed inside the second refrigeration component and connected to the second refrigeration component. The sensor is disposed inside the second refrigeration component.
[0008] The beneficial effects of adopting the above-mentioned further scheme are: the first cooling component is conducive to regulating the temperature of the coolant inside the second cooling component, thereby regulating the temperature of the photochemical reaction mechanism placed inside the second cooling component; the sensor is set inside the second cooling component, which is conducive to indirectly reflecting the temperature of the reaction liquid in the photochemical reaction mechanism by monitoring the temperature of the coolant inside the second cooling component.
[0009] Furthermore, the first refrigeration component includes a compressor, a condenser, a buffer tank, and an evaporator. The compressor, the condenser, the buffer tank, and the evaporator are sequentially connected in a circulating manner via pipes. A cooling fan for heat dissipation is fixedly installed on the condenser. The evaporator is disposed inside the second refrigeration component. The compressor, the condenser, and the cooling fan are all electrically connected to the control board.
[0010] The beneficial effects of adopting the above-mentioned further scheme are: the gaseous refrigerant inside the compressor liquefies and releases heat in the condenser and then enters the buffer tank for storage; the liquid refrigerant enters the evaporator and vaporizes and absorbs heat, thereby reducing the temperature of the coolant inside the second refrigeration component. By adjusting the operating frequency of the compressor through the control board, it is beneficial to regulate the temperature of the coolant inside the second refrigeration component.
[0011] Furthermore, the evaporator has a spiral tubular structure.
[0012] The beneficial effect of adopting the above-mentioned further scheme is that it helps the liquid refrigerant to continuously swirl and vaporize in the evaporator to absorb heat, thereby reducing the temperature of the coolant inside the second refrigeration component.
[0013] Furthermore, the second refrigeration component includes a refrigerant storage tank, which is a box structure with an open top. The top of the refrigerant storage tank is fixedly connected to the bottom surface of the upper partition. The upper partition is provided with an installation hole communicating with the refrigerant storage tank. The photochemical reaction mechanism passes through the installation hole and is immersed in the coolant in the refrigerant storage tank. The sensor is fixedly installed on the inner wall of the refrigerant storage tank and monitors the temperature of the reaction liquid by monitoring the temperature of the coolant.
[0014] The beneficial effects of adopting the above-mentioned further solution are: the coolant storage tank is a box structure with an open top, and with the mounting holes provided on the partition, it is beneficial to provide a channel for the photochemical reaction mechanism to be placed and removed. The photochemical reaction mechanism is immersed in the coolant in the coolant storage tank, which is beneficial to regulate the temperature of the reaction liquid in the photochemical reaction mechanism through the coolant.
[0015] Furthermore, the second refrigeration component also includes a circulation pump fixedly installed on the inner wall of the housing. Coolant inlets and outlets are provided on the upper and lower side walls of the refrigerant storage tank, respectively. Both the coolant inlet and the coolant outlet are through holes. One end of the circulation pump is connected to the coolant outlet through a pipe, and the other end is connected to the photochemical reaction mechanism through a pipe. The photochemical reaction mechanism is connected to the coolant inlet through a pipe. The circulation pump is electrically connected to the control board.
[0016] The beneficial effect of adopting the above-mentioned further solution is that the circulating pump is conducive to pumping the coolant in the coolant storage tank to the photochemical reaction mechanism to cool and dissipate heat from the LED light source, and then returning it to the coolant storage tank.
[0017] Furthermore, the photochemical reaction mechanism includes multiple photochemical reaction units and a reaction vessel support. The multiple photochemical reaction units are spaced apart and detachably inserted into the reaction vessel support, and the photochemical reaction units are electrically connected to the control board.
[0018] The beneficial effects of adopting the above-mentioned further scheme are: multiple photochemical reaction units are spaced apart and detachably inserted on the reactor support, which is conducive to forming a multi-station photochemical reaction, allowing for simultaneous screening and testing of multiple light sources of different wavelengths, or multiple parallel sample tests under the same test conditions, enabling rapid screening and verification of predetermined test conditions, saving test time, and making the test more efficient.
[0019] Furthermore, the photochemical reaction unit includes: a light source heat sink, multiple light source lamps, a first sealing plug, a light source plate protective cover, a second sealing plug, a reaction vessel, and a gas protection channel; the light source plate protective cover and the reaction vessel are both test tube-shaped structures with open tops; the multiple light source lamps are fixedly installed on the circumferential sidewall of the light source heat sink; the first sealing plug is sealed and fitted onto the upper sidewall of the light source heat sink and the light source lamps, and is also sealed and inserted into the top of the light source plate protective cover; the lower ends of the light source heat sink and the light source lamps are disposed inside the light source plate protective cover; and the second sealing plug is sealed and fitted onto the upper sidewall of the light source plate protective cover. The upper part of the reactor is sealed and inserted into the reactor. The lower end of the light source plate protective cover is located inside the reactor. The gas protection channel is a tubular structure with one end connected to the upper side wall of the reactor. The inner walls of the reactor and the gas protection channel are provided with light-shielding and reflective layers. The LED light source and the light source temperature acquisition device are both fixedly installed on the light source plate and located inside the light source plate protective cover. The light source plate end interface is fixedly installed on the light source plate above the first sealing plug. The light source plate end interface is electrically connected to the control board. The top end of the light source heat sink is connected to the cooling mechanism. The reactor is detachably inserted into the reactor support.
[0020] The beneficial effects of adopting the above-mentioned further solutions are as follows: the connection between the heat sink plate and the cooling mechanism facilitates cooling of the LED light source on the light source board; the protective cover of the light source board helps protect the LED light source on the light source board; the reaction vessel facilitates the passage of the reaction liquid for the photochemical reaction through the reaction space; the gas protection channel facilitates the injection of inert protective gas into the reaction vessel in conjunction with external equipment, ensuring the stability and reliability of the photochemical reaction; the interface at the end of the light source board is electrically connected to the control board, which facilitates the control of the LED light source's on / off state in conjunction with the light source temperature acquisition device; and the light-shielding and reflective layer helps prevent light leakage from inside the reaction vessel, improving the utilization rate of the light intensity of the light source.
[0021] Furthermore, the heat sink of the light source is a polygonal prism, and multiple light source lamps are fixedly installed on multiple outer wall surfaces around the heat sink. The heat sink has at least one cooling channel inside, and two heat sink coolant inlets are spaced apart at its top. The heat sink coolant inlets are downwardly inclined tubes, and the cooling channels are U-shaped channels. One end of each of the two heat sink coolant inlets is connected to two openings at the top of the cooling channel, and the other end is a pagoda connector connected to the cooling mechanism.
[0022] The beneficial effects of adopting the above-mentioned further solutions are: the polygonal shape is conducive to providing support for the installation and fixing of multiple light source panels; the U-shaped cooling channel is conducive to improving the heat dissipation effect of the heat sink plate, thereby better dissipating the LED light source on the light source panel; the downward tilt of the heat sink plate's coolant interface helps to prevent water droplets formed by condensation at the heat sink plate's coolant interface from dripping down onto the light source panel's end interface and causing a short circuit; the pagoda connector has good pressure resistance and can achieve quick connection and disassembly, improving the convenience of disassembling and assembling pipes.
[0023] Furthermore, it also includes a magnetic stirring mechanism, which includes a stirring motor and a stirring magnet assembly. The stirring motor is fixedly installed on the bottom surface of a horizontally arranged partition plate inside the housing, and its output shaft passes vertically upward through the partition plate and is connected to the stirring magnet assembly. The stirring magnet assembly is magnetically connected to a magnetic stir bar disposed inside the photochemical reaction mechanism, driving the magnetic stir bar to rotate.
[0024] The beneficial effects of adopting the above-mentioned further solution are: the stirring motor is conducive to driving the stirring magnet assembly to rotate, and the magnetic connection between the stirring magnet assembly and the magnetic stir bar is conducive to driving the magnetic stir bar to rotate, thereby stirring the reaction liquid in the reactor evenly. Attached Figure Description
[0025] Figure 1 The overall structural outline drawing provided for the embodiments of this utility model; Figure 2 Rear view of the overall structural shape provided for an embodiment of this utility model; Figure 3 This is a schematic diagram of the overall structure after the shell is removed, provided for an embodiment of the present utility model; Figure 4 A schematic diagram of the refrigeration mechanism provided in an embodiment of this utility model; Figure 5 A schematic diagram of the photochemical reaction mechanism provided in an embodiment of this utility model; Figure 6 A schematic diagram of the structure of the photochemical reaction unit provided in the embodiment of this utility model; Figure 7 A longitudinal sectional view of the heat sink for the light source provided in an embodiment of this utility model.
[0026] The attached diagram lists the components represented by each number as follows: 1. Shell; 2. Refrigeration mechanism; 3. Photochemical reaction mechanism; 4. Control panel; 5. Magnetic stirring mechanism; 21. First refrigeration component; 22. Second refrigeration component; 31. Photochemical reaction unit; 32. Reactor support; 101. Viewing window; 102. Display screen; 103. Magnetic stirring knob; 104. Operation button; 105. Heat dissipation window; 106. Power supply interface; 107. Middle partition; 108. Upper partition; 109. Base plate; 211. Compressor; 212. Condenser; 213. Cooling fan; 214. Buffer tank 215. Evaporator; 221. Refrigerant storage tank; 222. Circulation pump; 311. Heat sink for light source; 312. Light source lamp board; 313. First sealing plug; 314. Protective cover for light source board; 315. Second sealing plug; 316. Reactor; 317. Gas protection channel; 318. Light-shielding and reflective layer; 501. Stirring motor; 502. Stirring magnet assembly; 3111. Refrigerant interface for heat sink; 3112. Cooling channel; 3121. Light source board end interface; 3122. LED light source; 3123. Light source temperature acquisition device. Detailed Implementation
[0027] The principles and features of this utility model are described below. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0028] like Figures 1 to 7 As shown, this embodiment provides an integrated, adjustable photochemical reaction device, including: a housing 1 and a cooling mechanism 2, a photochemical reaction mechanism 3, and a control board 4 fixedly installed within the housing 1. The cooling mechanism 2 is connected to the photochemical reaction mechanism 3 to control the temperature of the LED light source 3122 and the reaction liquid in the photochemical reaction mechanism 3. The photochemical reaction mechanism 3 is provided with a light source temperature acquisition device 3123 for monitoring the temperature of the LED light source 3122 and a sensor for monitoring the temperature of the reaction liquid. The cooling mechanism 2, the photochemical reaction mechanism 3, the light source temperature acquisition device 3123, and the sensor are all electrically connected to the control board 4.
[0029] It should be noted that, in this embodiment, as Figure 1 and Figure 2As shown, the top of the housing 1 is provided with a transparent or semi-transparent viewing window 101. The viewing window 101 is made of acrylic or PC material and is located above the photochemical reaction mechanism 3 to facilitate observation of the situation inside the housing 1. The side wall of the housing 1 is provided with a display screen 102 for displaying relevant data during the photochemical reaction process, a magnetic stirring knob 103 for adjusting the magnetic force of the magnetic stirring mechanism 5, multiple operation buttons 104 for setting the temperature, multiple heat dissipation windows 105 for dissipating heat from the housing 1, and a power supply interface 106 for connecting to an external power source. The display screen 102, the magnetic stirring knob 103, the operation buttons 104, and the power supply interface 106 are all electrically connected to the control board 4. The bottom of the housing 1 is a horizontally fixed base plate 109, inside which a middle partition 107 and an upper partition 108 are horizontally fixed. The middle partition 107 is located below the upper partition 108, and the viewing window 101 is located above the upper partition 108. The light source temperature acquisition device 3123 is a surface-mount thermistor.
[0030] The beneficial effects of this utility model are as follows: By fixing the cooling structure inside the housing and connecting it with the photochemical reaction mechanism, this utility model facilitates the use of a control board to regulate the temperature of the LED light source and reaction liquid in the photochemical reaction mechanism. In addition, the control board, in conjunction with the light source temperature acquisition device and sensor, facilitates real-time monitoring of the LED light source and reaction liquid temperature, thereby achieving heat dissipation of the LED light source and temperature control of the reaction liquid. The integrated regulation of the reaction liquid temperature in the photochemical reaction avoids side reactions caused by temperature changes during the photochemical reaction process and prevents the generation of impurities from affecting the experimental and research results.
[0031] Preferred, such as Figure 3 and Figure 4 As shown, the refrigeration mechanism 2 includes a second refrigeration component 22 and a first refrigeration component 21 for adjusting the temperature of the coolant inside the second refrigeration component 22. The first refrigeration component 21 is fixedly installed on the bottom plate 109 of the housing 1. The second refrigeration component 22 is fixedly installed on the bottom surface of the horizontally arranged upper partition 108 inside the housing 1. Both the first refrigeration component 21 and the second refrigeration component 22 are electrically connected to the control board 4. The photochemical reaction mechanism 3 is disposed inside the second refrigeration component 22 and connected to the second refrigeration component 22. The sensor is disposed inside the second refrigeration component 22.
[0032] The advantages of adopting the above preferred solution are: the first cooling component is conducive to regulating the temperature of the coolant inside the second cooling component, thereby regulating the temperature of the photochemical reaction mechanism placed inside the second cooling component; the sensor is set inside the second cooling component, which is conducive to indirectly reflecting the temperature of the reaction liquid in the photochemical reaction mechanism by monitoring the temperature of the coolant inside the second cooling component.
[0033] Preferred, such as Figure 4 As shown, the first refrigeration component 21 includes a compressor 211, a condenser 212, a buffer tank 214, and an evaporator 215. The compressor 211, the condenser 212, the buffer tank 214, and the evaporator 215 are sequentially connected through pipes. A cooling fan 213 for heat dissipation is fixedly installed on the condenser 212. The evaporator 215 is disposed inside the second refrigeration component 22. The compressor 211, the condenser 212, and the cooling fan 213 are all electrically connected to the control board 4.
[0034] It should be noted that, in this embodiment, the power for the displacement of the gaseous or liquid refrigerant within the circulation channel formed by the compressor 211, the condenser 212, the buffer tank 214, and the evaporator 215 comes from the compressor 211.
[0035] The beneficial effects of adopting the above preferred scheme are: the gaseous refrigerant inside the compressor liquefies and releases heat in the condenser and then enters the buffer tank for storage; the liquid refrigerant enters the evaporator and vaporizes and absorbs heat, thereby reducing the temperature of the coolant inside the second refrigeration component. By adjusting the operating frequency of the compressor through the control board, it is beneficial to regulate the temperature of the coolant inside the second refrigeration component.
[0036] Preferred, such as Figure 4 As shown, the evaporator 215 has a spiral tubular structure.
[0037] The beneficial effect of adopting the above preferred scheme is that it helps the liquid refrigerant to continuously swirl and vaporize in the evaporator to absorb heat, thereby reducing the temperature of the coolant inside the second refrigeration component.
[0038] Preferred, such as Figures 3 to 5 As shown, the second refrigeration component 22 includes a refrigerant storage tank 221, which is a box structure with an open top. The top of the refrigerant storage tank 221 is fixedly connected to the bottom surface of the upper partition 108. The upper partition 108 is provided with an installation hole communicating with the refrigerant storage tank 221. The photochemical reaction mechanism 3 passes through the installation hole and is immersed in the coolant in the refrigerant storage tank 221. The sensor is fixedly installed on the inner wall of the refrigerant storage tank 221 and monitors the temperature of the reaction liquid by monitoring the temperature of the coolant.
[0039] It should be noted that in this embodiment, the photochemical reaction mechanism 3 is placed on the bottom inner wall of the refrigerant storage tank 221, so that it is immersed in the coolant in the refrigerant storage tank 221.
[0040] The advantages of adopting the above preferred solution are: the coolant storage tank is a box structure with an open top, and with the mounting holes provided on the partition, it is beneficial to provide a channel for the photochemical reaction mechanism to be placed and removed. The photochemical reaction mechanism is immersed in the coolant in the coolant storage tank, which is beneficial to regulate the temperature of the reaction liquid in the photochemical reaction mechanism through the coolant.
[0041] Preferred, such as Figures 3 to 5 As shown, the second refrigeration component 22 also includes a circulation pump 222 fixedly installed on the inner wall of the housing 1. The upper and lower side walls of the refrigerant storage tank 221 are provided with coolant inlets and coolant outlets respectively. Both the coolant inlet and the coolant outlet are through holes. One end of the circulation pump 222 is connected to the coolant outlet through a pipe, and the other end is connected to the photochemical reaction mechanism 3 through a pipe. The photochemical reaction mechanism 3 is connected to the coolant inlet through a pipe. The circulation pump 222 is electrically connected to the control board 4.
[0042] The advantages of adopting the above preferred solution are: the circulating pump helps to pump the coolant in the coolant storage tank to the photochemical reaction mechanism to cool and dissipate heat from the LED light source, and then it flows back to the coolant storage tank.
[0043] Preferred, such as Figure 5 As shown, the photochemical reaction mechanism 3 includes multiple photochemical reaction units 31 and a reaction vessel support 32. The multiple photochemical reaction units 31 are spaced apart and detachably inserted into the reaction vessel support 32. The photochemical reaction units 31 are electrically connected to the control board 4.
[0044] The advantages of adopting the above-mentioned preferred scheme are: multiple photochemical reaction units are spaced apart and detachably inserted into the reactor support, which is conducive to forming a multi-station photochemical reaction. Multiple conditions screening and experiments of light sources of different wavelengths can be carried out simultaneously, or multiple parallel sample experiments under the same test conditions can be carried out. The screening and verification of predetermined test conditions can be carried out quickly, saving test time and making the test more efficient.
[0045] Preferred, such as Figure 6As shown, the photochemical reaction unit 31 includes: a light source heat sink 311, multiple light source lamp plates 312, a first sealing plug 313, a light source plate protective cover 314, a second sealing plug 315, a reaction vessel 316, and a gas protection channel 317. The light source plate protective cover 314 and the reaction vessel 316 are both test tube-shaped structures with open tops. Multiple light source lamp plates 312 are fixedly installed on the circumferential sidewalls of the light source heat sink 311. The first sealing plug 313 is sealed and fitted onto the upper sidewalls of the light source heat sink 311 and the light source lamp plates 312, and is also sealed and inserted into the top of the light source plate protective cover 314. The lower ends of the light source heat sink 311 and the light source lamp plates 312 are located inside the light source plate protective cover 314. The second sealing plug 315 is sealed and fitted onto the upper sidewall of the light source plate protective cover 314, and is sealed and inserted into the top of the light source plate protective cover 314. The upper end of the reactor vessel 316 is sealed and inserted. The lower end of the light source plate protective cover 314 is located inside the reactor vessel 316. The gas protection channel 317 is a tubular structure with one end connected to the upper side wall of the reactor vessel 316. The inner walls of the reactor vessel 316 and the gas protection channel 317 are provided with a light-shielding and reflective layer 318. The LED light source 3122 and the light source temperature collector 3123 are both fixedly installed on the light source lamp plate 312 and located inside the light source plate protective cover 314. The light source plate end interface 3121 is fixedly installed on the light source lamp plate 312 above the first sealing plug 313. The light source plate end interface 3121 is electrically connected to the control board 4. The upper end of the light source heat sink 311 is connected to the cooling mechanism 2. The reactor vessel 316 is detachably inserted into the reactor vessel support 32.
[0046] It should be noted that, in this embodiment, "sealing" means that the first sealing plug 313 is fitted onto the upper sidewall of the light source heat sink 311 and the light source lamp plate 312, and the inner wall of the first sealing plug 313 is sealed to the outer wall of the light source heat sink 311 and the outer wall of the light source lamp plate 312; the second sealing plug 315 is fitted onto the upper sidewall of the light source plate protective cover 314, and the inner wall of the second sealing plug 315 is sealed to the outer wall of the light source plate protective cover 314. "Sealed insertion" means that the outer wall of the first sealing plug 313 is sealed to the inner wall of the top of the light source plate protective cover 314; and the outer wall of the second sealing plug 315 is sealed to the inner wall of the top of the reaction vessel 316. There are multiple LED light sources 3122, and the multiple LED light sources 3122 are arranged at intervals; The light-shielding and reflective layer 318 is made of mirror aluminum with good thermal conductivity and high reflectivity, while the light source plate protective cover 314 and the reaction vessel 316 are made of quartz glass.
[0047] The advantages of adopting the above-mentioned preferred solution are as follows: the connection between the heat sink plate and the cooling mechanism facilitates cooling of the LED light source on the light source plate; the protective cover of the light source plate helps protect the LED light source on the light source plate; the reaction vessel facilitates the passage of the reaction liquid of the photochemical reaction through the reaction space; the gas protection channel facilitates the injection of inert protective gas into the reaction vessel in conjunction with external equipment, ensuring the stability and reliability of the photochemical reaction; the interface at the end of the light source plate is electrically connected to the control board, which facilitates the control of the LED light source's on / off state in conjunction with the light source temperature acquisition device; and the light-shielding and reflective layer helps prevent light leakage from inside the reaction vessel, improving the utilization rate of the light intensity of the light source.
[0048] Preferred, such as Figure 6 and Figure 7 As shown, the heat sink 311 of the light source is a polygonal prism, and multiple light source lamp plates 312 are fixedly installed on multiple outer wall surfaces around the heat sink 311. The heat sink 311 has at least one cooling channel 3112 inside, and two heat sink coolant inlets 3111 are spaced apart at its top. The heat sink coolant inlets 3111 are downwardly inclined tubes, and the cooling channel 3112 is a U-shaped channel. One end of each of the two heat sink coolant inlets 3111 is connected to two openings at the top of the cooling channel 3112, and the other end is a pagoda connector connected to the cooling mechanism 2.
[0049] It should be noted that in this embodiment, the other ends of the two heat sink coolant interfaces 3111 are connected to the other end of the circulating pump 222 and the coolant inlet on the side wall of the coolant storage tank 221 through pipes.
[0050] The advantages of adopting the above-mentioned preferred scheme are: the polygonal shape is conducive to providing support for the installation and fixing of multiple light source panels; the U-shaped cooling channel is conducive to improving the heat dissipation effect of the heat sink plate, thereby better dissipating the LED light source on the light source panel; the downward tilt of the heat sink plate coolant interface is conducive to preventing water droplets formed by condensation at the heat sink plate coolant interface from dripping down onto the light source panel end interface and causing a short circuit; the pagoda joint has good pressure bearing capacity and can achieve quick connection and quick disconnection, improving the convenience of disassembling and assembling pipes.
[0051] Preferred, such as Figure 3As shown, it also includes a magnetic stirring mechanism 5, which includes a stirring motor 501 and a stirring magnet assembly 502. The stirring motor 501 is fixedly installed on the bottom surface of a horizontally arranged partition 107 inside the housing 1. Its output shaft passes vertically upward through the partition 107 and is connected to the stirring magnet assembly 502. The stirring magnet assembly 502 is magnetically connected to a magnetic stir bar disposed inside the photochemical reaction mechanism 3, driving the magnetic stir bar to rotate.
[0052] It should be noted that in this embodiment, the stirring magnet assembly 502 is disposed below the refrigerant storage tank 221; The magnetic stir bar is located at the bottom of the interior of the reactor 316, and the stirring magnet assembly 502 is existing technology, so its specific structure is not described in detail in this embodiment.
[0053] The advantages of adopting the above preferred solution are: the stirring motor is conducive to driving the stirring magnet assembly to rotate, and the magnetic connection between the stirring magnet assembly and the magnetic stir bar is conducive to driving the magnetic stir bar to rotate, thereby stirring the reaction liquid in the reactor evenly.
[0054] The following section introduces the joint debugging and control: like Figures 1 to 7 As shown, on one hand, the control board 4 controls the compressor 211 to start, driving the gaseous refrigerant to the condenser 212 to liquefy it. After liquefaction, it forms liquid refrigerant. Under the continuous drive of the compressor 211, the liquid refrigerant enters the buffer tank 214 for storage, and part of it enters the evaporator 215 to vaporize. Vaporization absorbs heat, thus cooling the coolant in the refrigerant storage tank 221. The sensor fixedly installed on the inner wall of the refrigerant storage tank 221 monitors the temperature of the coolant in the refrigerant storage tank 221 in real time and transmits the temperature information to the control board 4. The control board 4 adjusts the operating frequency of the compressor 211 according to the temperature signal monitored by the sensor until the temperature of the coolant in the refrigerant storage tank 221 is adjusted to the first preset temperature value. Since the reaction vessel 316 is immersed in the coolant in the refrigerant storage tank 221, the reaction liquid in the reaction vessel 316 will eventually reach the first preset temperature value through heat conduction and complete the photochemical reaction under the illumination of the LED light source 3122. On the other hand, when the temperature of the coolant in the coolant storage tank 221 is adjusted to the first preset temperature value, or during the process of decreasing to the first preset temperature value, the control board 4 controls the circulation pump 222 to start, continuously pumping the coolant in the coolant storage tank 221 to the cooling channel 3112 through the pipe and the coolant interface 3111 of the heat sink, and finally back to the coolant storage tank 221. During the flow of the coolant in the cooling channel 3112, it continuously absorbs the heat generated by the LED light source 3122 and the heat transferred through heat conduction, cooling the LED light source 3122. During this process, the light source temperature acquisition device 3123 monitors the temperature value of the LED light source 3122 in real time and transmits it to the control board 4. The control board 4 then adjusts the flow rate of the circulation pump 222 according to the temperature signal monitored by the sensor until the temperature value of the LED light source 3122 is adjusted to the second preset temperature value. Furthermore, during the photochemical reaction, if the temperature value of the LED light source 3122 monitored by the light source temperature acquisition device 3123 exceeds the preset alarm value, and the temperature value of the LED light source 3122 cannot be reduced within a certain period of time, the control board 4 disconnects the power supply to the LED light source 3122, turns off the LED light source 3122, and outputs an alarm signal on the display screen 102 to avoid damage to the LED light source 3122.
[0055] This embodiment has the following beneficial effects: 1. The first and second cooling components facilitate water cooling of the LED light source, enabling convenient, efficient, and uniform heat dissipation. 2. By adjusting the output flow rate of the circulating pump, the heat dissipation temperature of the LED light source under different working conditions can be dynamically adjusted to maintain the optimal working condition of the LED light source and improve its service life. 3. The reactor is built into the refrigerant storage tank, and the inlet and outlet of the heat dissipation circulation pipe of the LED light source are also connected to the refrigerant storage tank at the same time, realizing dual cooling and temperature control functions, improving utilization, making the integration higher, the operation more convenient, and the energy saving more. 4. The multi-station design allows for simultaneous screening and testing of multiple light sources in different wavelength bands, or testing of multiple parallel samples under the same test conditions, which improves testing efficiency, enables rapid screening and verification of predetermined test conditions, saves testing time, and makes testing more efficient. 5. The power supply and heat dissipation interfaces of each LED light source are designed for quick plug-in and unplugging, which can realize quick replacement of LED light sources and make operation more convenient and simple.
[0056] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0057] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0058] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0059] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0060] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0061] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An integrated, adjustable photochemical reaction device, characterized in that, include: The housing (1) includes a cooling mechanism (2), a photochemical reaction mechanism (3), and a control board (4) fixedly installed inside the housing (1). The cooling mechanism (2) is connected to the photochemical reaction mechanism (3) to control the temperature of the LED light source (3122) and the reaction liquid in the photochemical reaction mechanism (3). The photochemical reaction mechanism (3) is equipped with a light source temperature acquisition device (3123) for monitoring the temperature of the LED light source (3122) and a sensor for monitoring the temperature of the reaction liquid. The cooling mechanism (2), the photochemical reaction mechanism (3), the light source temperature acquisition device (3123), and the sensor are all electrically connected to the control board (4).
2. The integrated, adjustable photochemical reaction device according to claim 1, characterized in that, The refrigeration mechanism (2) includes a second refrigeration component (22) and a first refrigeration component (21) for adjusting the temperature of the coolant inside the second refrigeration component (22). The first refrigeration component (21) is fixedly installed on the bottom plate (109) of the housing (1). The second refrigeration component (22) is fixedly installed on the bottom surface of the upper partition (108) horizontally arranged inside the housing (1). The first refrigeration component (21) and the second refrigeration component (22) are both electrically connected to the control board (4). The photochemical reaction mechanism (3) is disposed inside the second refrigeration component (22) and connected to the second refrigeration component (22). The sensor is disposed inside the second refrigeration component (22).
3. The integrated, adjustable photochemical reaction device according to claim 2, characterized in that, The first refrigeration component (21) includes a compressor (211), a condenser (212), a buffer tank (214), and an evaporator (215). The compressor (211), the condenser (212), the buffer tank (214), and the evaporator (215) are connected in sequence through pipes. A cooling fan (213) for heat dissipation is fixedly installed on the condenser (212). The evaporator (215) is located inside the second refrigeration component (22). The compressor (211), the condenser (212), and the cooling fan (213) are all electrically connected to the control board (4).
4. The integrated, adjustable photochemical reaction device according to claim 3, characterized in that, The evaporator (215) has a spiral tubular structure.
5. The integrated, adjustable photochemical reaction device according to claim 3, characterized in that, The second refrigeration component (22) includes a refrigerant storage tank (221), which is a box structure with an open top. The top of the refrigerant storage tank (221) is fixedly connected to the bottom surface of the upper partition (108). The upper partition (108) is provided with an installation hole that communicates with the refrigerant storage tank (221). The photochemical reaction mechanism (3) passes through the installation hole and is immersed in the coolant in the refrigerant storage tank (221). The sensor is fixedly installed on the inner wall of the refrigerant storage tank (221) and monitors the temperature of the reaction liquid by monitoring the temperature of the coolant.
6. The integrated, adjustable photochemical reaction device according to claim 5, characterized in that, The second refrigeration component (22) also includes a circulation pump (222) fixedly installed on the inner wall of the housing (1). The upper and lower side walls of the refrigerant storage tank (221) are provided with a coolant inlet and a coolant outlet respectively. The coolant inlet and the coolant outlet are both through holes. One end of the circulation pump (222) is connected to the coolant outlet through a pipe, and the other end is connected to the photochemical reaction mechanism (3) through a pipe. The photochemical reaction mechanism (3) is connected to the coolant inlet through a pipe. The circulation pump (222) is electrically connected to the control board (4).
7. The integrated, adjustable photochemical reaction device according to claim 1, characterized in that, The photochemical reaction mechanism (3) includes multiple photochemical reaction units (31) and a reaction vessel support (32). The multiple photochemical reaction units (31) are spaced apart and detachably inserted into the reaction vessel support (32). The photochemical reaction units (31) are electrically connected to the control board (4).
8. The integrated, adjustable photochemical reaction device according to claim 7, characterized in that, The photochemical reaction unit (31) includes: a light source heat sink (311), multiple light source lamp plates (312), a first sealing plug (313), a light source plate protective cover (314), a second sealing plug (315), a reaction vessel (316), and a gas protection channel (317); the light source plate protective cover (314) and the reaction vessel (316) are both test tube-shaped structures with open tops, and the multiple light source lamp plates (312) are all fixedly installed on the light source heat sink (311). On the circumferential sidewall, the first sealing plug (313) is sealed and fitted on the upper sidewall of the light source heat sink plate (311) and the light source lamp plate (312), and is sealed and inserted into the top of the light source plate protective cover (314). The lower ends of the light source heat sink plate (311) and the light source lamp plate (312) are disposed inside the light source plate protective cover (314). The second sealing plug (315) is sealed and fitted on the upper sidewall of the light source plate protective cover (314), and is sealed and inserted into the top of the light source plate protective cover (314). The lower end of the light source plate protective cover (314) is located inside the reactor (316) at the top of the reactor (316). The gas protection channel (317) is a tubular structure with one end connected to the upper side wall of the reactor (316). The inner walls of the reactor (316) and the gas protection channel (317) are provided with a light-shielding and reflective layer (318). The LED light source (3122) and the light source temperature collector (3123) are both fixedly installed on the reactor. The light source lamp plate (312) is located on the light source lamp plate (312) and inside the light source plate protective cover (314). The light source plate end interface (3121) is fixedly installed on the light source lamp plate (312) above the first sealing plug (313). The light source plate end interface (3121) is electrically connected to the control board (4). The top of the light source heat sink plate (311) is connected to the cooling mechanism (2). The reaction vessel (316) is detachably inserted into the reaction vessel support (32).
9. The integrated, adjustable photochemical reaction device according to claim 8, characterized in that, The heat sink plate (311) of the light source is a polygonal prism. Multiple light source lamp plates (312) are fixedly installed on multiple outer walls around the heat sink plate (311) in a corresponding manner. The heat sink plate (311) has at least one cooling channel (3112) inside. Two heat sink coolant interfaces (3111) are spaced apart at the top of the channel. The heat sink coolant interface (3111) is a downwardly inclined tube. The cooling channel (3112) is a U-shaped channel. One end of the two heat sink coolant interfaces (3111) is connected to the two openings at the top of the cooling channel (3112) in a corresponding manner. The other end is a pagoda connector connected to the refrigeration mechanism (2).
10. The integrated, adjustable photochemical reaction device according to any one of claims 1-9, characterized in that, It also includes a magnetic stirring mechanism (5), which includes a stirring motor (501) and a stirring magnet assembly (502). The stirring motor (501) is fixedly installed on the bottom surface of a horizontally arranged partition (107) inside the housing (1). Its output shaft passes vertically upward through the partition (107) and is connected to the stirring magnet assembly (502) in a transmission connection. The stirring magnet assembly (502) is magnetically connected to a magnetic stir bar disposed inside the photochemical reaction mechanism (3) to drive the magnetic stir bar to rotate.