A mixed reaction kettle for processing styrene butadiene rubber emulsion

CN224599339UActive Publication Date: 2026-08-07SHANGHAI HONGCHANG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI HONGCHANG NEW MATERIAL TECH CO LTD
Filing Date
2025-08-25
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]上述装置在进行使用时,能够使固液气三相反应物充分混合,以形成均匀分散的体系,有利于加快反应速率,但搅拌器内部丁苯橡胶乳液液位高度不同,无法根据液位的高度对搅拌桨进行高度的调节,在对不同高度的丁苯橡胶乳液原料搅拌时搅拌的效率容易受到影响

Benefits of technology

本实用新型实际使用时,通过在电动伸缩杆、方形旋转杆、搅拌杆、限位板、旋转适配环、调节支撑板和方形槽的对应设置状态下,能够通过电动伸缩杆带动旋转适配环和调节支撑板进行高度的调节,通过旋转适配环拉动限位板和搅拌杆进行高度的升降,从而能够给根据丁苯橡胶乳液原料的液位高度对搅拌杆的高度进行调节,使不同液位高度的丁苯橡胶乳液原料混合搅拌更加均匀。

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Abstract

The utility model discloses a kind of mixed reaction kettle for processing styrene butadiene rubber emulsion, more specifically to mixed reaction kettle technical field, including reaction kettle shell, the outside of reaction kettle shell upper end is equipped with installation top cover, the middle of installation top cover upper end is equipped with driving motor and multiple feed ports, the electric telescopic rod is equipped with in the both sides of driving motor of installation top cover upper end. The utility model is actually used, under the corresponding setting state of electric telescopic rod, square rotary lever, stirring rod, limiting plate, rotary adaptation ring, adjusting support plate and square groove, the height of rotary adaptation ring and adjusting support plate can be adjusted by electric telescopic rod, the height of limiting plate and stirring rod is lifted by rotary adaptation ring, so that the height of stirring rod can be adjusted according to the liquid level height of styrene butadiene rubber emulsion raw material, and the mixing and stirring of styrene butadiene rubber emulsion raw material of different liquid level height is more uniform.
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Description

Technical Field

[0001] This utility model relates to the field of mixing reactor technology, and more specifically, to a mixing reactor for processing styrene-butadiene rubber latex. Background Technology

[0002] Emulsion-polymerized styrene-butadiene rubber (SBR) is produced by emulsion polymerization of butadiene and styrene as the main monomers, along with other auxiliary chemical raw materials, under certain process conditions. First, SBR latex is generated through emulsion polymerization. After removing unconverted monomers from the latex, the product rubber is produced through processes such as coagulation and drying. During the processing of SBR latex, mixing equipment is needed to stir and mix the raw materials. For example, patent CN209188723U discloses a solid-liquid-gas mixing reactor, including an inner cylinder and a jacketed cylinder. The jacketed cylinder has lugs on its exterior, and the inner cylinder contains a gas distributor and a bubbling self-circulating agitator. The gas distributor is a horizontal annular gas distribution pipe with symmetrical gas inlets on both sides. The two gas inlets are connected to the flue gas inlet at the top of the inner cylinder via vertically arranged gas pipes. The gas distribution pipe also has two exhaust ports. The bubbling self-circulating agitator includes a stirring rod and two layers of stirring paddles, which are respectively positioned in the middle and bottom of the inner cylinder via the stirring rod.

[0003] When the above-mentioned device is in use, it can fully mix the solid, liquid and gas three-phase reactants to form a uniformly dispersed system, which is beneficial to accelerate the reaction rate. However, the liquid level of the styrene-butadiene rubber latex inside the stirrer is different, and the height of the stirring paddle cannot be adjusted according to the liquid level. When stirring styrene-butadiene rubber latex raw materials at different heights, the stirring efficiency is easily affected. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a mixing reactor for processing styrene-butadiene rubber latex. The technical problem to be solved by the present invention is: how to conveniently adjust the height of the stirring paddle according to the height of the raw material liquid level.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a mixing reactor for processing styrene-butadiene rubber latex, comprising a reactor shell, an external mounting cover on the upper end of the reactor shell, a drive motor and multiple feed inlets in the middle of the upper end of the mounting cover, electric telescopic rods on both sides of the drive motor on the upper end of the mounting cover, and a square rotating rod inside the reactor shell on the output shaft of the drive motor. The lower end of the square rotating rod is provided with a stirring rod, the middle part of the stirring rod is provided with a square groove, the upper side of the outer end face of the stirring rod is provided with two limiting plates, the inner side of the two limiting plates is provided with a rotating adapter ring, and both sides of the outer end face of the rotating adapter ring are provided with adjusting support plates.

[0006] In a preferred embodiment, the outer side of the lower end of the reactor shell is provided with multiple support legs, and a discharge pipe is opened in the middle of the lower end of the reactor shell, with a discharge control valve installed on the outer end face of the discharge pipe.

[0007] In a preferred embodiment, a mounting flange is provided on the upper side of the outer end face of the reactor shell, and a plurality of locking bolts are provided on the outer side of the mounting top cover end face. The mounting top cover and the mounting flange are connected by the locking bolts.

[0008] In a preferred embodiment, mounting ears are provided on both sides of the lower end of the drive motor and the electric telescopic rod, and mounting bolts are provided on the upper end of the mounting ears. The threaded rods of the mounting bolts pass through the end face of the mounting ears and are threadedly connected to the mounting top cover.

[0009] In a preferred embodiment, the output shaft of the drive motor passes through the end face of the mounting top cover and extends into the interior of the reactor shell, and the lower end of the stirring rod is provided with a threaded mounting block, and the lower end of the threaded mounting block is provided with stirring blades.

[0010] In a preferred embodiment, the stirring blade has a mounting hole in the middle, and the threaded mounting block has a locking nut on the outside of its lower end; The output end of the electric telescopic rod extends from the end face of the mounting top cover to the lower side of the mounting top cover, and the output end of the electric telescopic rod is connected to the upper side of the adjusting support plate.

[0011] In a preferred embodiment, the drive motor and the electric telescopic rod are electrically connected to an external control device via a power cord, and the outer end face of the square rotating rod in the top view direction is in contact with the inner end face of the square groove in the top view direction.

[0012] In a preferred embodiment, the outer end face of the rotating adapter ring is in contact with the inner end faces of the two limiting plates, the discharge control valve is electrically connected to an external control device via a power cord, and the outer end face of the threaded mounting block is connected to the inner end face of the locking nut via a thread.

[0013] The technical effects and advantages of this utility model are as follows: In practical use, by configuring the electric telescopic rod, square rotating rod, stirring rod, limiting plate, rotating adapter ring, adjusting support plate, and square groove accordingly, the electric telescopic rod can drive the rotating adapter ring and adjusting support plate to adjust their height. The rotating adapter ring can then pull the limiting plate and stirring rod to raise or lower their height. This allows the height of the stirring rod to be adjusted according to the liquid level of the styrene-butadiene rubber latex raw material, resulting in more uniform mixing of styrene-butadiene rubber latex raw materials at different liquid levels. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the rotating adapter ring installation structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the installation structure of the stirring blade of this utility model.

[0018] The attached diagram is labeled as follows: 1 Reactor shell, 2 Support leg, 3 Discharge pipe, 4 Discharge control valve, 5 Mounting flange, 6 Mounting top cover, 7 Locking bolt, 8 Feed inlet, 9 Drive motor, 10 Electric telescopic rod, 11 Mounting lug, 12 Square rotating rod, 13 Stirring rod, 14 Limiting plate, 15 Rotary adapter ring, 16 Adjusting support plate, 17 Square groove, 18 Mounting bolt, 19 Threaded mounting block, 20 Stirring blade, 21 Mounting hole, 22 Locking nut. Detailed Implementation

[0019] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, they are provided so that the description of this disclosure will be more complete and fully convey the concept of the exemplary embodiments to those skilled in the art. The drawings are merely illustrative of this disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.

[0020] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more exemplary embodiments. Numerous specific details are provided in the following description to give a full understanding of exemplary embodiments of this disclosure. However, those skilled in the art will recognize that the technical solutions of this disclosure can be practiced with one or more of the specific details omitted, or other methods, components, steps, etc., can be employed. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of this disclosure.

[0021] This utility model provides a mixing reaction vessel for processing styrene-butadiene rubber latex, such as... Figure 1 and 2 As shown, the reactor includes a reactor shell 1, and an installation top cover 6 is provided on the upper exterior of the reactor shell 1. A drive motor 9 and multiple feed inlets 8 are provided in the middle of the upper end of the installation top cover 6. The top cover 6 is equipped with electric telescopic rods 10 on both sides of the drive motor 9. The output shaft of the drive motor 9 is equipped with a square rotating rod 12 inside the outer shell 1 of the reactor. The lower end of the square rotating rod 12 is equipped with a stirring rod 13. The operator drives the drive motor 9 to work through an external control device. The drive motor 9 will then drive the square rotating rod 12 to rotate through the output shaft. The outer side of the lower end of the reactor shell 1 is provided with multiple support legs 2. The middle of the lower end of the reactor shell 1 is provided with a discharge pipe 3. The outer end face of the discharge pipe 3 is equipped with a discharge control valve 4, which can be driven by an external control device to work, so that the discharge pipe 3 is in an open or closed state. The upper side of the outer end face of the reactor shell 1 is provided with a mounting flange 5. Multiple locking bolts 7 are provided on the outer side of the end face of the mounting top cover 6, which can be used to connect and fix the reactor shell 1 and the mounting top cover 6. The mounting top cover 6 is connected to the mounting flange 5 by locking bolts 7. Mounting ear plates 11 are provided on both sides of the lower end of the drive motor 9 and the electric telescopic rod 10. The upper end of the mounting ear plate 11 is provided with mounting bolts 18, which can be used to install and fix the drive motor 9 and the electric telescopic rod 10. The threaded rod of the mounting bolt 18 passes through the end face of the mounting ear plate 11 and is threadedly connected to the mounting top cover 6. The output shaft of the drive motor 9 passes through the end face of the mounting top cover 6 and extends into the interior of the reactor shell 1. The output end of the electric telescopic rod 10 extends from the end face of the mounting top cover 6 to the lower side of the mounting top cover 6. The drive motor 9 and the electric telescopic rod 10 are electrically connected to the external control equipment via a power line. The discharge control valve 4 is electrically connected to the external control equipment via a power line.

[0022] like Figure 3 and 4 As shown, a square groove 17 is provided in the middle of the stirring rod 13. When the square rotating rod 12 is in contact with the square groove 17, the stirring rod 13 will rotate synchronously when the square rotating rod 12 rotates. Two limiting plates 14 are provided on the upper side of the outer end face of the stirring rod 13, and a rotating adapter ring 15 is provided on the inner side of the two limiting plates 14. The rotating adapter ring 15 has two adjusting support plates 16 on both sides of its outer end face. The stirring rod 13 has a threaded mounting block 19 at its lower end. The threaded mounting block 19 has a stirring blade 20 at its lower end. The stirring blade 20 has a mounting hole 21 in its middle. The threaded mounting block 19 has a locking nut 22 on its lower end, which can install the stirring blade 20 on the outer end face of the threaded mounting block 19. Then, the stirring blade 20 can be locked and fixed by the locking nut 22. When the stirring rod 13 rotates, it can drive the stirring blade 20 to rotate quickly to quickly mix the raw materials of styrene-butadiene rubber latex. The output end of the electric telescopic rod 10 is connected to the upper side of the adjusting support plate 16. The outer end face of the square rotating rod 12 in the top view direction is in contact with the inner end face of the square groove 17 in the top view direction. The outer end face of the rotating adapter ring 15 is in contact with the inner end faces of the two limiting plates 14, and the outer end face of the threaded mounting block 19 is connected to the inner end face of the locking nut 22 by a thread. Based on the level of the styrene-butadiene rubber latex raw material, the electric telescopic rod 10 is driven by an external control device. The electric telescopic rod 10 then drives the adjusting support plate 16 to adjust its height through its output end. In turn, the adjusting support rod 16 and the rotating adapter ring 15 drive the limiting plate 14 and the stirring rod 13 to rise and fall in height, thereby adjusting the height of the stirring blade 20 according to the level of the styrene-butadiene rubber latex raw material.

[0023] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A mixing reactor for processing styrene-butadiene rubber latex, comprising a reactor shell (1), characterized in that: The outer side of the upper end of the reactor shell (1) is provided with a mounting top cover (6). The middle part of the upper end of the mounting top cover (6) is provided with a drive motor (9) and multiple feed inlets (8). The upper end of the mounting top cover (6) is provided with electric telescopic rods (10) on both sides of the drive motor (9). The output shaft of the drive motor (9) is provided with a square rotating rod (12) inside the reactor shell (1). The lower end of the square rotating rod (12) is provided with a stirring rod (13), and a square groove (17) is opened in the middle of the stirring rod (13). Two limiting plates (14) are provided on the upper side of the outer end face of the stirring rod (13), and a rotating adapter ring (15) is provided on the inner side of the two limiting plates (14). Adjustment support plates (16) are provided on both sides of the outer end face of the rotating adapter ring (15).

2. The mixing reactor for processing styrene-butadiene rubber latex according to claim 1, characterized in that: The outer side of the lower end of the reactor shell (1) is provided with multiple support legs (2), and the middle of the lower end of the reactor shell (1) is provided with a discharge pipe (3), and the outer end face of the discharge pipe (3) is equipped with a discharge control valve (4).

3. The mixing reactor for processing styrene-butadiene rubber latex according to claim 1, characterized in that: The upper side of the outer end face of the reactor shell (1) is provided with a mounting flange (5), and the outer side of the end face of the mounting top cover (6) is provided with multiple locking bolts (7). The mounting top cover (6) and the mounting flange (5) are connected by locking bolts (7).

4. The mixing reactor for processing styrene-butadiene rubber latex according to claim 1, characterized in that: The drive motor (9) and the electric telescopic rod (10) are provided with mounting ear plates (23) on both sides of the lower end. The mounting ear plate (23) is provided with mounting bolts (18) at the upper end. The threaded rod of the mounting bolt (18) passes through the end face of the mounting ear plate (23) and is threadedly connected to the mounting top cover (6).

5. The mixing reactor for processing styrene-butadiene rubber latex according to claim 1, characterized in that: The output shaft of the drive motor (9) passes through the end face of the mounting top cover (6) and extends into the interior of the reactor shell (1). The lower end of the stirring rod (13) is provided with a threaded mounting block (19), and the lower end of the threaded mounting block (19) is provided with stirring blades (20).

6. The mixing reactor for processing styrene-butadiene rubber latex according to claim 5, characterized in that: The stirring blade (20) has a mounting hole (21) in the middle, and a locking nut (22) is provided on the outer side of the lower end of the threaded mounting block (19). The output end of the electric telescopic rod (10) extends from the end face of the mounting top cover (6) to the lower side of the mounting top cover (6), and the output end of the electric telescopic rod (10) is connected to the upper side of the adjusting support plate (16).

Citation Information

Patent Citations

  • Solid-liquid-gas mixing reaction kettle

    CN209188723U