A scattering and grading all-in-one machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUILIN MINGRUN MINING MACHINERY CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型的目的在于提供一种打散分级一体机,旨在解决现有的打散一体机不能够根据客户不同的要求做出调整,使得打散一体机不能够分离出不同要求的砂和粉,进而降低了装置整体的实用性的问题
[0011] This utility model discloses an integrated dispersing and grading machine. The sand and powder mixture from the sand making machine falls onto the dispersing disc through the discharge cylinder. Power generated by the rotating component is transmitted to the dispersing disc. As the dispersing disc rotates, under the action of centrifugal force, the material is dispersed and thrown onto the inner wall of the discharge cylinder. Airflow is drawn in through the volute inlet and, under the action of the guide vanes of the volute, forms a vortex of rising airflow. At the dispersing disc, coarse sand particles descend under the action of gravity and are discharged from under the discharge cone. Fine dust particles rise to the classifier under the action of airflow. The faster fine dust particles can pass through the rotating blades in the classifier and be discharged from the outlet of the upper shell. Coarser dust particles are thrown to the inner wall of the discharge cylinder and slide down the inner wall to be discharged from the discharge cone, thus completing the separation of sand and powder. According to different requirements, the parameters of the matching fan can be adjusted to adjust the air intake from the volute, and the rotation speed of the disperser and the classifier can be adjusted to separate sand and powder with different requirements, thereby improving the practicality of the device.
Smart Images

Figure CN224599454U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building sand making technology, and in particular to an integrated crushing and grading machine. Background Technology
[0002] Traditionally, most of the sand produced by manufactured sand making machines on the market is directly fed into a classifier (including a cyclone dust collector and a blower) for sand and powder separation. This type of classifier cannot screen materials.
[0003] The existing integrated dispersing and grading machine combines dispersing and grading functions and is suitable for dense cakes after extrusion by equipment such as roller presses. First, the cake is crushed by a high-speed rotating dispersing disc, and then mechanical grading is used to separate the material into coarse and fine powders, eliminating the impact of insufficiently extruded material on subsequent systems, achieving high quality, high output, and energy saving, thereby completing the separation of sand and powder.
[0004] However, existing integrated crushing and dispersing machines cannot be adjusted according to different customer requirements, which means that they cannot separate sand and powder with different requirements, thus reducing the overall practicality of the equipment. Utility Model Content
[0005] The purpose of this utility model is to provide an integrated dispersing and grading machine, which aims to solve the problem that existing integrated dispersing machines cannot be adjusted according to different customer requirements, thus preventing them from separating sand and powder of different grades and reducing the overall practicality of the device.
[0006] To achieve the above objectives, this utility model provides an integrated dispersing and grading machine, comprising a discharge cylinder, an upper shell, a volute, a discharge cone, a dispersing disc, a classifier, and a rotating component. The upper shell is fixedly connected to the discharge cylinder and located on one side of the discharge cylinder. The volute is disposed on the lower side of the discharge cylinder. The discharge cone is fixedly connected to the volute and located on the side of the volute away from the upper shell. The dispersing disc is connected to the discharge cylinder through the rotating component and is located on the side of the discharge cylinder closer to the discharge cone. The classifier is disposed on the discharge cylinder, and the rotating component is disposed on the discharge cylinder and connected to the dispersing disc.
[0007] The classifier includes a belt drive, a blade rotor, and a transmission component. The belt drive is mounted on the discharge cylinder and located on one side of the discharge cylinder. The blade rotor is connected to the belt drive through the transmission component and is also located on one side of the discharge cylinder.
[0008] The transmission component includes a first horizontal shaft and a first reducer. The first horizontal shaft is connected to the belt drive and is located on one side of the belt drive. The first reducer is connected to both the first horizontal shaft and the blade rotor.
[0009] The rotating component includes a motor, a second reducer, and a linkage component. The motor is mounted on the material discharge cylinder and located on one side of the material discharge cylinder. The second reducer is connected to the motor through the linkage component and is also connected to the dispersing disc. The linkage component is mounted on the motor and is connected to the second reducer.
[0010] The linkage component includes a coupling and a second horizontal shaft. The coupling is connected to the output end of the motor and is located on one side of the motor. The second horizontal shaft is connected to both the coupling and the second reducer, and is located on the side of the coupling closer to the second reducer.
[0011] This utility model discloses an integrated dispersing and grading machine. The sand and powder mixture from the sand making machine falls onto the dispersing disc through the discharge cylinder. Power generated by the rotating component is transmitted to the dispersing disc. As the dispersing disc rotates, under the action of centrifugal force, the material is dispersed and thrown onto the inner wall of the discharge cylinder. Airflow is drawn in through the volute inlet and, under the action of the guide vanes of the volute, forms a vortex of rising airflow. At the dispersing disc, coarse sand particles descend under the action of gravity and are discharged from under the discharge cone. Fine dust particles rise to the classifier under the action of airflow. The faster fine dust particles can pass through the rotating blades in the classifier and be discharged from the outlet of the upper shell. Coarser dust particles are thrown to the inner wall of the discharge cylinder and slide down the inner wall to be discharged from the discharge cone, thus completing the separation of sand and powder. According to different requirements, the parameters of the matching fan can be adjusted to adjust the air intake from the volute, and the rotation speed of the disperser and the classifier can be adjusted to separate sand and powder with different requirements, thereby improving the practicality of the device. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a structural schematic diagram of the integrated dispersing and grading machine of this utility model.
[0014] Figure 2 This is a schematic diagram of the structure of the dispersing plate of this utility model.
[0015] Figure 3 This is a schematic diagram of the volute of this utility model.
[0016] Figure 4 This is a schematic diagram of the belt drive of this utility model.
[0017] In the diagram: 101-Discharge cylinder, 102-Upper shell, 103-Discharge cone, 104-Dispersion disc, 105-Vortex, 106-Classifier, 107-Rotating component, 108-Belt drive, 109-Blade rotor, 110-Transmission component, 111-First horizontal shaft, 112-First reducer, 113-Motor, 114-Second reducer, 115-Linkage component, 116-Coupling, 117-Second horizontal shaft, 118-Guide blade. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0019] Please see Figures 1 to 4 ,in Figure 1 This is a structural schematic diagram of the integrated dispersing and grading machine of this utility model. Figure 2 This is a schematic diagram of the structure of the dispersing plate of this utility model. Figure 3 This is a schematic diagram of the volute of this utility model. Figure 4 This is a schematic diagram of the belt drive of this utility model.
[0020] This utility model provides an integrated dispersing and grading machine, including a discharge cylinder 101, an upper shell 102, a discharge cone 103, a dispersing disc 104, a volute 105, a classifier 106, and a rotating component 107. The classifier 106 includes a belt driver 108, a blade rotor 109, and a transmission component 110. The transmission component 110 includes a first horizontal shaft 111 and a first reducer 112. The rotating component 107 includes a motor 113, a second reducer 114, and a linkage component 115. The linkage component 115 includes a coupling 116 and a second horizontal shaft 117. This solution solves the problem that existing integrated dispersing machines cannot be adjusted according to different customer requirements, making it impossible to separate sand and powder of different grades, thus reducing the overall practicality of the device. It is understood that the aforementioned solution can be used in situations requiring the separation of sand and powder of different grades.
[0021] In this embodiment, the sand and powder mixture from the sand making machine enters the discharge cylinder 101, and the sand and powder are separated by the structure inside the discharge cylinder 101.
[0022] The upper housing 102 is fixedly connected to the discharge cylinder 101 and located on one side of the discharge cylinder 101. The discharge cone 103 is fixedly connected to the volute 105 and located on the side of the discharge cylinder 101 away from the upper housing 102. The dispersing disc 104 is connected to the discharge cylinder 101 through the rotating member and located on the side of the discharge cylinder 101 near the discharge cone 103. The volute 105 is disposed on the discharge cylinder 101. On the lower side of the material cylinder 101, the classifier 106 is mounted on the material discharge cylinder 101, and the rotating component 107 is mounted on the material discharge cylinder 101 and connected to the dispersing disc 104. The sand and powder mixture from the sand making machine falls onto the dispersing disc 104 through the material discharge cylinder 101. The power generated by the rotating component 107 is transmitted to the dispersing disc 104. As the dispersing disc 104 rotates, the material is dispersed under the action of centrifugal force. The airflow is drawn into the volute 105 through the inlet of the volute 105 and onto the inner wall of the discharge cylinder 101. The volute 105 has guide vanes 118, which form a vortex of rising airflow under the action of the guide vanes 118. At the dispersing plate 104, coarse sand particles fall under the action of gravity and are discharged from the discharge cone 103. Fine dust particles rise to the classifier 106 under the action of the airflow. The fine dust particles are faster and can pass through the rotating blades in the classifier 106 and be discharged from the outlet of the upper housing 102. The coarser dust particles are thrown onto the inner wall of the discharge cylinder 101 and slide down the inner wall to be discharged from the discharge cone 103, thus completing the separation of sand and powder. According to different requirements, the parameters of the matching fan can be adjusted to adjust the air intake of the volute 105, the speed of the disperser and the classifier 106 can be adjusted to separate sand and powder with different requirements, thereby improving the practicality of the device.
[0023] Secondly, the belt drive 108 is mounted on the discharge cylinder 101 and located on one side of the discharge cylinder 101; the blade rotor 109 is connected to the belt drive 108 through the transmission component 110 and is located on one side of the discharge cylinder 101. The belt drive 108 is mounted on the discharge cylinder 101, and the blade rotor 109 is connected to the belt drive 108 through the transmission component 110. The motor 113 of the belt drive 108 can drive the belt for transmission, thereby driving the blade rotor 109 to rotate under the power transmission of the transmission component 110. This causes the blade rotor 109 to rotate, and fine dust particles with a higher speed can pass through the blades and be discharged from the outlet of the upper shell 102. Coarser dust particles are thrown to the inner wall of the shell and slide down the inner wall to be discharged in the discharge cone 103.
[0024] Meanwhile, the first horizontal shaft 111 is connected to the belt driver 108 and is located on one side of the belt driver 108; the first reducer 112 is connected to the first horizontal shaft 111 and the blade rotor 109 respectively. The first horizontal shaft 111 is connected to the output end of the belt driver 108, and the belt driver 108 can drive the first horizontal shaft 111 to rotate. The first reducer 112 is connected to the first horizontal shaft 111 and the blade rotor 109 respectively, and the first reducer 112 can reduce the rotation of the first horizontal shaft 111 and transmit the rotation of the first horizontal shaft 111 to the blade rotor 109, thereby achieving the purpose of driving the blade rotor 109 to rotate.
[0025] In addition, the motor 113 is mounted on the material discharge cylinder 101 and located on one side of the material discharge cylinder; the second reducer 114 is connected to the motor 113 through the linkage component 115 and is connected to the dispersing disc 104; the linkage component 115 is mounted on the motor 113 and is connected to the second reducer 114.
[0026] Finally, the coupling 116 is connected to the output end of the motor 113 and is located on one side of the motor 113; the second horizontal shaft 117 is connected to the coupling 116 and the second reducer 114 respectively. The second horizontal shaft 117 is located on the side of the coupling 116 close to the second reducer 114. The drive output rotation of the motor 113 is transmitted to the second reducer 114 in the middle through the coupling 116 and the second horizontal shaft 117, so that the power can be transmitted to the dispersing disc 104. Then, as the dispersing disc 104 rotates, under the action of centrifugal force, the material can be dispersed and thrown onto the inner wall of the discharge cylinder 101.
[0027] When using the integrated dispersing and grading machine of this embodiment, the sand and powder mixture from the sand making machine falls onto the dispersing disc 104 through the discharge cylinder 101. The power generated by the rotating component 107 is transmitted to the dispersing disc 104. As the dispersing disc 104 rotates, under the action of centrifugal force, the material is dispersed and thrown onto the inner wall of the discharge cylinder 101. After the airflow is drawn in through the inlet of the volute 105, the volute 105 has guide vanes 118. Under the action of the guide vanes 118 of the volute 105, a vortex of rising airflow is formed. At the dispersing disc 104, the coarse sand particles are dispersed under the action of gravity. The fine dust particles are discharged from the discharge cone 103 and rise to the classifier 106 under the action of the airflow. The fine dust particles are faster and can pass through the rotating blades in the classifier 106 and be discharged from the outlet of the upper housing 102. The coarser dust particles are thrown to the inner wall of the discharge cylinder 101 and slide down the inner wall to be discharged from the discharge cone 103, thus completing the separation of sand and powder. According to different requirements, the parameters of the matching fan can be adjusted to adjust the air intake from the volute 105, and the rotation speed of the disperser and the classifier 106 can separate sand and powder with different requirements, thereby improving the practicality of the device.
[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A dispersing and grading integrated machine, characterized in that, The device includes a discharge cylinder, an upper shell, a volute, a discharge cone, a dispersing disc, a classifier, and a rotating component. The upper shell is fixedly connected to the discharge cylinder and located on one side of the discharge cylinder. The volute is disposed on the lower side of the discharge cylinder. The discharge cone is fixedly connected to the volute and located on the side of the volute away from the upper shell. The dispersing disc is connected to the discharge cylinder through the rotating component and is located on the side of the discharge cylinder closer to the discharge cone. The classifier is disposed on the discharge cylinder. The rotating component is disposed on the discharge cylinder and connected to the dispersing disc.
2. The dispersing and grading integrated machine as described in claim 1, characterized in that, The classifier includes a belt drive, a blade rotor, and a transmission component. The belt drive is mounted on the discharge cylinder and located on one side of the discharge cylinder. The blade rotor is connected to the belt drive through the transmission component and is also located on one side of the discharge cylinder.
3. The dispersing and grading integrated machine as described in claim 2, characterized in that, The transmission component includes a first horizontal shaft and a first reducer. The first horizontal shaft is connected to the belt drive and is located on one side of the belt drive. The first reducer is connected to both the first horizontal shaft and the blade rotor.
4. The dispersing and grading integrated machine as described in claim 1, characterized in that, The rotating component includes a motor, a second reducer, and a linkage component. The motor is mounted on the material discharge cylinder and located on one side of the material discharge cylinder. The second reducer is connected to the motor through the linkage component and is also connected to the dispersing disc. The linkage component is mounted on the motor and is connected to the second reducer.
5. The dispersing and grading integrated machine as described in claim 4, characterized in that, The linkage component includes a coupling and a second horizontal shaft. The coupling is connected to the output end of the motor and is located on one side of the motor. The second horizontal shaft is connected to both the coupling and the second reducer, and is located on the side of the coupling closer to the second reducer.