A refractory raw material scattering device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUOYANG JIANYANG REFRACTORY MATERIALS CO LTD
- Filing Date
- 2024-09-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]为了改善传统的耐火原料加工过程,破碎装置与打散装置分离,占地面积较大,不利于操作,导致工作效率较低,露天操作使耐火原料被扬起导致逸出,容易造成原料的损耗,还容易造成周边环境污染,不利于工人身体健康的问题,本实用新型提供一种耐火原料打散装置
[0024]1. This utility model incorporates a crushing mechanism. When the first servo motor is activated, it drives the first and second gears to rotate relative to each other, thereby causing the first and second crushing rollers to rotate relative to each other. This crushing mechanism compresses and breaks down the refractory material into smaller particles for easier dispersion. A dispersing mechanism is also included. When the second servo motor is activated, it drives the dispersing plate, stirring rod, and scraper to rotate. The dispersing plate's rotation evenly disperses the crushed refractory material into the inner cavity of the hopper. The stirring rod agitates any clumps of refractory material, facilitating dispersion. Finally, a collection mechanism is provided. By activating the exhaust fan, fine particles stirred up during the dispersion of the refractory material can be extracted and collected in a collection box, reducing material loss and mitigating dust pollution.
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Figure CN224599463U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refractory material dispersing technology, and in particular to a refractory material dispersing device. Background Technology
[0002] Refractory raw materials refer to natural and artificially synthesized high-temperature resistant mineral raw materials. Various binders and mineralizers that combine refractory aggregates and powders into a whole, maintaining a certain strength without compromising their performance under production and use conditions, are called auxiliary raw materials for refractory materials.
[0003] Traditional refractory material processing involves first crushing the refractory material with a crushing device, and then dispersing it with a dispersing device. This process requires a large area, is inconvenient to operate, and results in low work efficiency. Furthermore, the dispersing process is often carried out in an open-air environment with open-air equipment, causing refractory materials to be blown away and escape. Over time, this not only easily leads to material loss but also causes environmental pollution and is detrimental to the health of workers.
[0004] Therefore, those skilled in the art have provided a refractory material dispersing device to solve the problems mentioned in the background art. Utility Model Content
[0005] In order to improve the traditional refractory material processing process, the crushing device and the dispersing device are separated, which occupies a large area, is not conducive to operation, and leads to low work efficiency. Open-air operation causes refractory materials to be blown up and escape, which can easily cause material loss and environmental pollution, and is also detrimental to the health of workers. This utility model provides a refractory material dispersing device.
[0006] This utility model provides a refractory material dispersing device, which adopts the following technical solution:
[0007] A refractory material dispersing device includes a material tank body. A crushing mechanism is provided on the top of the material tank body. The crushing mechanism includes a crushing chamber and a first servo motor. Both the crushing chamber and the first servo motor are fixedly connected to the material tank body. A first crushing shaft is fixedly mounted on the output shaft of the first servo motor. A first gear is fixedly mounted on one side of the surface of the first crushing shaft. A first crushing roller is fixedly mounted on the surface of the first crushing shaft. A second crushing shaft is rotatably connected to one side of the inner cavity of the crushing chamber. A second gear is fixedly mounted on one end of the second crushing shaft, and the second gear meshes with the first crushing roller. A second crushing roller is fixedly mounted on the surface of the second crushing shaft. A dispersing mechanism is provided inside the inner cavity of the material tank body. The dispersing mechanism includes a second… A servo motor is included. The second servo motor is fixedly connected to the top of the material tank body. A rotating shaft is fixedly installed on the output shaft of the second servo motor. A support rod is fixedly installed on the top surface of the rotating shaft. A dispersing plate is fixedly installed on the end of the support rod away from the rotating shaft. A stirring arm is fixedly installed on the bottom surface of the rotating shaft. Stirring rods are fixedly installed on both the upper and lower sides of the stirring arm. A collection mechanism is provided on one side of the material tank body. The collection mechanism includes a collection box. The collection box is fixedly connected to one side of the material tank body. An exhaust fan is fixedly installed on one side of the collection box via a base. The output end of the exhaust fan is connected to an air outlet pipe. An exhaust pipe is connected to the top of the collection box. An exhaust hood is connected to the end of the exhaust pipe away from the collection box.
[0008] By adopting the above technical solution, and by setting up a crushing mechanism, in which the first servo motor is turned on, the first gear and the second gear can rotate relative to each other, thereby driving the first crushing roller and the second crushing roller to rotate relative to each other. This can crush the refractory raw materials into smaller particles that are easier to disperse. By setting up a dispersing mechanism, in which the second servo motor is turned on, the dispersing plate, the stirring rod and the scraper can rotate. When the dispersing plate rotates, it can evenly drop the crushed refractory raw materials into the inner cavity of the main body of the material tank. The stirring rod can stir the clumps of refractory raw materials, which is convenient for dispersing the refractory raw materials. By setting up a collection mechanism, in which the exhaust fan is turned on, the fine particles raised when the refractory raw materials are dispersed in the main body of the material tank can be extracted, so that the fine particles of refractory raw materials are collected in the collection box for collection, reducing raw material loss and mitigating dust pollution to the environment.
[0009] Optionally, a feed box is fixedly installed on the top of the crushing box, and the inner cavity of the feed box is provided with a swing cover.
[0010] By adopting the above technical solution, the refractory material crushing box can be kept closed during the crushing process by using a hinged cover, thus preventing dust from escaping.
[0011] Optionally, a scraper is fixedly installed at the end of the stirring arm away from the rotation axis, and the number of scrapers is two.
[0012] By adopting the above technical solution, the refractory material adhering to the wall can be scraped off by a scraper, reducing losses.
[0013] Optionally, a filter screen is fixedly installed at the input end of the exhaust fan, and the input end of the exhaust fan is connected to the collection box.
[0014] By adopting the above technical solution, fine particulate raw materials can be filtered through the filter screen, preventing particles from entering the exhaust fan and causing damage.
[0015] Optionally, the bottom of the inner cavity of the material tank body is provided with slope on both sides, and the bottom of the inner cavity of the collection box is provided with slope.
[0016] By adopting the above technical solution, the slope can guide the dispersed refractory raw materials in the main body of the tank, making it easier for them to flow down the feed pipe for discharge. The slope can also concentrate the fine refractory raw materials in the collection box to the receiving pipe, making it easier to collect the raw materials.
[0017] Optionally, the bottom of the collection box is connected to a receiving pipe, and the bottom of the receiving pipe is provided with a screw cap.
[0018] By adopting the above technical solution, the fine refractory material particles that have fallen into the collection box can be cleaned out by opening the screw cap.
[0019] Optionally, the bottom of the material tank body is connected to a discharge pipe, and the inner cavity of the discharge pipe is equipped with an electronic control valve.
[0020] By adopting the above technical solution, the refractory raw materials in the feed pipe can be easily output by opening the electronic control valve.
[0021] Optionally, support legs are fixedly installed at the four corners of the bottom of the main body of the tank, and pads are fixedly installed at the bottom of the support legs.
[0022] By adopting the above technical solution, the support legs can support the equipment, and the pads can increase the stability of the equipment.
[0023] In summary, this utility model has the following beneficial effects:
[0024] 1. This utility model incorporates a crushing mechanism. When the first servo motor is activated, it drives the first and second gears to rotate relative to each other, thereby causing the first and second crushing rollers to rotate relative to each other. This crushing mechanism compresses and breaks down the refractory material into smaller particles for easier dispersion. A dispersing mechanism is also included. When the second servo motor is activated, it drives the dispersing plate, stirring rod, and scraper to rotate. The dispersing plate's rotation evenly disperses the crushed refractory material into the inner cavity of the hopper. The stirring rod agitates any clumps of refractory material, facilitating dispersion. Finally, a collection mechanism is provided. By activating the exhaust fan, fine particles stirred up during the dispersion of the refractory material can be extracted and collected in a collection box, reducing material loss and mitigating dust pollution.
[0025] 2. This utility model features a hinged lid that keeps the refractory material crushing chamber closed during crushing, preventing dust from escaping. A scraper removes refractory material adhering to the walls, reducing losses. A filter screen filters out fine particles, preventing them from entering the exhaust fan and causing damage. A slope guides the crushed refractory material within the tank, facilitating its flow into the discharge pipe. The slope also concentrates fine refractory material particles in the collection box onto the receiving pipe for easy collection. Opening the hinged lid removes any fine refractory material particles that have fallen into the collection box. Opening the electronic control valve allows for the output of refractory material from the discharge pipe. Support legs provide stability, and foot pads enhance the equipment's stability. Attached Figure Description
[0026] Figure 1 This is an isometric view of the present invention.
[0027] Figure 2 This is a cross-sectional view of the structure of this utility model.
[0028] Figure 3 This is an enlarged structural schematic diagram of point A of this utility model.
[0029] Figure 4 This is a cross-sectional schematic diagram of the crushing box of this utility model.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Material tank body; 2. Crushing mechanism; 201. Crushing box; 202. First servo motor; 203. First gear; 204. First crushing shaft; 205. First crushing roller; 206. Second crushing roller; 207. Second crushing shaft; 208. Second gear; 209. Feed box; 210. Swing cover; 3. Dispersing mechanism; 301. Second servo motor; 302. Rotating shaft; 303. Support rod; 304. Dispersing plate; 305. Stirring arm; 306. Stirring rod; 307. Scraper; 4. Collection mechanism; 401. Collection box; 402. Exhaust fan; 403. Air outlet pipe; 404. Filter screen; 405. Exhaust pipe; 406. Exhaust hood; 407. Material receiving pipe; 5. Discharge pipe; 6. Electronic control valve; 7. Support leg; 8. Foot pad. Detailed Implementation
[0032] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail. Example
[0033] Please refer to Figure 1-4 A refractory material dispersing device includes a material tank body 1. A crushing mechanism 2 is provided on the top of the material tank body 1. The crushing mechanism 2 includes a crushing box 201 and a first servo motor 202. Both the crushing box 201 and the first servo motor 202 are fixedly connected to the material tank body 1. A first crushing shaft 204 is fixedly mounted on the output shaft of the first servo motor 202. A first gear 203 is fixedly mounted on one side of the surface of the first crushing shaft 204. A first crushing roller 205 is fixedly mounted on the surface of the first crushing shaft 204. A first gear 203 is rotatably connected to one side of the inner cavity of the crushing box 201. Two crushing shafts 207 are fixedly installed at one end, and a second gear 208 is fixedly installed at one end. The second gear 208 meshes with the first crushing roller 205. A second crushing roller 206 is fixedly installed on the surface of the second crushing shaft 207. A feed box 209 is fixedly installed on the top of the crushing box 201. A swing cover 210 is provided in the inner cavity of the feed box 209. A discharge pipe 5 is connected to the bottom of the material tank body 1. An electronic control valve 6 is provided in the inner cavity of the discharge pipe 5. Support legs 7 are fixedly installed at the four corners of the bottom of the material tank body 1. Pads 8 are fixedly installed at the bottom of the support legs 7.
[0034] In this embodiment: by setting up a crushing mechanism 2, the first servo motor 202 can be turned on to drive the first gear 203 and the second gear 208 to rotate relative to each other, thereby driving the first crushing roller 205 and the second crushing roller 206 to rotate relative to each other. This can crush the refractory raw materials into smaller particles that are easier to disperse. The hinged cover 210 can keep the crushing box 201 closed during the crushing of the refractory raw materials to prevent dust from escaping. The electronic control valve 6 can be opened to facilitate the output of the refractory raw materials in the feed pipe 5. The support leg 7 can support the equipment, and the pad foot 8 can increase the stability of the equipment. Example
[0035] Reference Figure 2 , Figure 3 and Figure 4 The inner cavity of the material tank body 1 is provided with a dispersing mechanism 3, which includes a second servo motor 301. The second servo motor 301 is fixedly connected to the top of the material tank body 1. A rotating shaft 302 is fixedly installed on the output shaft of the second servo motor 301. A support rod 303 is fixedly installed on the top surface of the rotating shaft 302. A dispersing plate 304 is fixedly installed on the end of the support rod 303 away from the rotating shaft 302. A stirring arm 305 is fixedly installed on the bottom surface of the rotating shaft 302. Stirring rods 306 are fixedly installed on both the upper and lower sides of the stirring arm 305. A collecting mechanism 4 is provided on one side of the material tank body 1. The collecting mechanism 4 includes a collecting box 401, which is fixedly connected to one side of the material tank body 1. A blower 402 is fixedly installed on one side of the collection box 401 via a base. The output end of the blower 402 is connected to an air outlet pipe 403. The top of the collection box 401 is connected to an exhaust pipe 405. The end of the exhaust pipe 405 away from the collection box 401 is connected to an exhaust hood 406. A scraper 307 is fixedly installed on the end of the stirring arm 305 away from the rotating shaft 302. There are two scrapers 307. A filter screen 404 is fixedly installed on the input end of the blower 402. The input end of the blower 402 is connected to the collection box 401. Both sides of the bottom of the inner cavity of the material tank body 1 are sloped. The bottom of the inner cavity of the collection box 401 is sloped. The bottom of the collection box 401 is connected to a receiving pipe 407. The bottom of the receiving pipe 407 is fitted with a screw cap.
[0036] In this embodiment: By setting up a dispersing mechanism 3, the second servo motor 301 can be turned on to drive the dispersing plate 304, stirring rod 306, and scraper 307 to rotate. When the dispersing plate 304 rotates, it can evenly drop the crushed refractory material into the inner cavity of the material tank body 1. The stirring rod 306 can stir the agglomerated refractory material, which is convenient for dispersing the refractory material. By setting up a collection mechanism 4, the exhaust fan 402 can be turned on to extract the fine particles raised when the refractory material is dispersed in the material tank body 1, so that the fine particles of refractory material are concentrated in the collection box 401. The refractory materials are collected in the collection box 401 to reduce material loss and dust pollution. The scraper 307 can scrape off the refractory materials adhering to the wall to reduce loss. The filter screen 404 can filter out fine particles of material to prevent them from entering the exhaust fan 402 and causing damage. The slope can guide the refractory materials after they are dispersed in the main body of the material tank 1 to facilitate their flow to the discharge pipe 5. The slope can also concentrate the fine particles of refractory materials in the collection box 401 to the receiving pipe 407 for easy collection. By opening the screw cap, the fine particles of refractory materials that have fallen into the collection box 401 can be cleaned out.
[0037] The implementation principle of this utility model is as follows: In use, refractory raw materials are fed into the crushing box 201 through the feeding box 209. The first servo motor 202 is turned on to rotate the first crushing shaft 204. The rotation of the first crushing shaft 204 drives the first gear 203 and the first crushing roller 205 to rotate. Through the rotation of the first gear 203, the second gear 208 drives the second crushing shaft 207 and the second crushing roller 206 to rotate, thereby causing the first crushing roller 205 and the second crushing roller 206 to rotate relative to each other, compressing the refractory raw materials to achieve the purpose of crushing. During the crushing process, the flap 210 can remain closed. The crushed refractory raw materials fall into the inner cavity of the main body 1 of the material tank. At this time, the second servo motor 301 is turned on to drive the rotating shaft 302 to rotate, thereby causing the support rod 303 to drive the dispersing plate 304 to rotate. When the dispersing plate 304 rotates, it pre-disperses the crushed refractory raw materials after compression, so that the refractory raw materials are evenly dispersed into the material tank. The inner cavity of the tank body 1 is simultaneously rotated by the rotating shaft 302, which drives the stirring arm 305 and stirring rod 306 to rotate, thus fully dispersing the refractory material. The rotation of the stirring arm 305 drives the scraper 307 to rotate. The scraper 307 fits against the inner cavity of the tank body 1, which can scrape off the refractory material that is stuck to the wall. At the same time, the exhaust fan 402 is turned on, and the fine refractory material particles raised in the tank body 1 are carried by the air through the exhaust hood 406 and the exhaust pipe 405 into the collection box 401. The air is filtered by the filter screen 404 and drawn by the exhaust fan 402 and discharged through the exhaust pipe 403. The fine refractory material particles are guided by the slope at the bottom of the inner cavity of the collection box 401 and fall into the receiving pipe 407. Opening the screw cap at the bottom of the receiving pipe 407 can collect the fine refractory material particles. The refractory material slides into the discharge pipe 5 through the slope at the bottom of the inner cavity of the tank body 1. The electronic control valve 6 is opened to output the refractory material in the discharge pipe 5.
[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A refractory raw material dispersing device, comprising a material tank body (1), characterized in that: The top of the material tank body (1) is provided with a crushing mechanism (2). The crushing mechanism (2) includes a crushing box (201) and a first servo motor (202). The crushing box (201) and the first servo motor (202) are both fixedly connected to the material tank body (1). The output shaft of the first servo motor (202) is fixedly mounted with a first crushing shaft (204). A first gear (203) is fixedly mounted on one side of the surface of the first crushing shaft (204). A first crushing roller (205) is fixedly mounted on the surface of the first crushing shaft (204). A second crushing shaft (207) is rotatably connected to one side of the inner cavity of the crushing box (201). A second gear (208) is fixedly mounted on one end of the second crushing shaft (207). The second gear (208) meshes with the first crushing roller (205). A second crushing roller (206) is fixedly mounted on the surface of the second crushing shaft (207). The inner cavity of the material tank body (1) is provided with a dispersing mechanism (3). The dispersing mechanism (3) includes a second servo motor (301). The second servo motor (301) is fixedly connected to the top of the material tank body (1). The output shaft of the second servo motor (301) is fixedly mounted with a rotating shaft (302). A support rod (303) is fixedly mounted on the top of the surface of the rotating shaft (302). A dispersing plate (304) is fixedly mounted on the end of the support rod (303) away from the rotating shaft (302). A stirring arm (305) is fixedly mounted on the bottom of the surface of the rotating shaft (302). Stirring rods (306) are fixedly mounted on both the upper and lower sides of the surface of the stirring arm (305). A collection mechanism (4) is provided on one side of the material tank body (1). The collection mechanism (4) includes a collection box (401). The collection box (401) is fixedly connected to one side of the material tank body (1). A blower (402) is fixedly installed on one side of the collection box (401) via a base. The output end of the blower (402) is connected to an air outlet pipe (403). The top of the collection box (401) is connected to an exhaust pipe (405). The end of the exhaust pipe (405) away from the collection box (401) is connected to an exhaust hood (406).
2. The refractory raw material dispersing device according to claim 1, characterized in that: The top of the crushing box (201) is fixedly installed with a feeding box (209), and the inner cavity of the feeding box (209) is provided with a swing cover (210).
3. The refractory raw material dispersing device according to claim 1, characterized in that: Two scrapers (307) are fixedly installed at one end of the stirring arm (305) away from the rotating shaft (302).
4. The refractory raw material dispersing device according to claim 1, characterized in that: A filter screen (404) is fixedly installed at the input end of the exhaust fan (402), and the input end of the exhaust fan (402) is connected to the collection box (401).
5. The refractory material dispersing device according to claim 1, characterized in that: The bottom of the inner cavity of the material tank body (1) is provided with slopes on both sides, and the bottom of the inner cavity of the collection box (401) is provided with slopes.
6. The refractory material dispersing device according to claim 1, characterized in that: The bottom of the collection box (401) is connected to a receiving pipe (407), and the bottom of the receiving pipe (407) is provided with a screw cap.
7. The refractory raw material dispersing device according to claim 1, characterized in that: The bottom of the material tank body (1) is connected to a discharge pipe (5), and an electronic control valve (6) is provided in the inner cavity of the discharge pipe (5).
8. The refractory material dispersing device according to claim 1, characterized in that: Support legs (7) are fixedly installed at the four corners of the bottom of the main body (1) of the material tank, and pads (8) are fixedly installed at the bottom of the support legs (7).