A suspension type electromagnetic iron remover with remote monitoring

Abstract

The utility model relates to the technical field of electromagnetic iron remover, specifically relates to a kind of suspension type electromagnetic iron remover with remote monitoring, including base and monitoring component;The both sides of base are respectively fixedly installed with connecting seat, the top surface of two connecting seat is fixedly installed with support frame, and the inside bottom surface of support frame is provided with electromagnetic iron remover body;Monitoring component is arranged in the side of support frame, for remote monitoring when electromagnetic iron remover body is used.The monitoring component of the utility model can carry out remote monitoring to electromagnetic iron remover body, when discovering that electromagnetic iron remover body appears fault, monitor can convey information to controller, and controller closes electromagnetic iron remover body, to avoid the fault of electromagnetic iron remover body to be enlarged, and then start alarm to issue alarm, to remind staff, so that staff promptly check and overhaul it.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic separator technology, specifically to a suspended electromagnetic separator with remote monitoring capabilities. Background Technology

[0002] Magnetic separators are classified into flat magnetic separators, flat magnetic removers, and other similar equipment. They are devices that generate a strong magnetic field to attract and remove ferromagnetic impurities mixed in materials, ensuring the safe and normal operation of machinery such as crushers and grinders in conveyor systems. They also effectively prevent accidents caused by large or long iron pieces tearing conveyor belts and significantly improve the grade of raw materials. Based on their unloading methods, they can be divided into manual unloading, automatic unloading, and program-controlled unloading, among others. Due to differences in application and magnetic circuit structure, various product series have been developed.

[0003] In the prior art, utility model with publication number CN215784073U proposes a suspended electromagnetic separator. During use, the device can be fixed in a designated location and connected to an external power source. When the electromagnet is energized, it generates magnetic force, attracting scrap iron from the material being transported below. The scrap iron adheres to the belt. The power unit then drives the drive shaft to rotate, which in turn drives the belt via a transmission roller. This causes the belt to carry the attracted scrap iron, displacing it until the scrap iron is no longer attracted by the electromagnet and falls into the manifold housing. Finally, it slides down through the manifold holes into the basket. The scrap iron in the basket can be cleaned periodically. Furthermore, when the installation height of the device needs adjustment, the rotating cap can be rotated to adjust its position on the threaded rod, thereby adjusting the installation height of the main body. The device has a compact structure, is easy to use, facilitates scrap iron collection while removing iron, reduces operating noise, and meets the needs of users.

[0004] However, in the above-mentioned patented technology solutions, the electromagnetic separator requires frequent on-site inspections by personnel to confirm whether the key parameters of the equipment, such as current, voltage, magnetic field strength, and temperature, are normal. When the equipment is overloaded and malfunctions, it can only be discovered through manual inspection, which amplifies the fault and prolongs the time for handling the fault. Utility Model Content

[0005] The purpose of this invention is to provide a suspended electromagnetic separator with remote monitoring capabilities to solve the aforementioned technical problems.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a suspended electromagnetic separator with remote monitoring, comprising a base and a monitoring component; connecting seats are fixedly installed on both sides of the base, and a support frame is fixedly installed on the top surface of each of the two connecting seats, with the electromagnetic separator body disposed on the inner bottom surface of the support frame; the monitoring component is disposed on one side of the support frame for remote monitoring of the electromagnetic separator body during use; the monitoring component includes an electric push rod, which is fixedly installed on one side of the support frame, and a controller is fixedly installed on the other side of the support frame, the controller being electrically connected to the electric push rod; a mounting plate is fixedly installed on one side of the support frame, and a connecting groove is formed on one side of the mounting plate, with a movable plate movably fitted inside the connecting groove; the telescopic shaft of the electric push rod extends into the connecting groove and is fixedly installed on one side of the movable plate; a connecting column is fixedly installed on one side of the movable plate, and a monitor is fixedly installed at one end of the connecting column; a connecting plate is fixedly installed on one side of the mounting plate; an alarm is fixedly installed on the top surface of the support frame, and the alarm is electrically connected to the controller.

[0007] Preferably, a first mounting block is fixedly installed on the top surface of the support frame, a fixing plate is fixedly installed on the inner top surface of the support frame, a fixing block is fixedly installed on the bottom surface of the first mounting block, the fixing block extends to the bottom surface of the fixing plate and is fixedly installed with a connecting rod, a mounting ring is fixedly installed on the top surface of the electromagnetic separator body, the connecting rod is movably sleeved with the mounting ring, threaded holes are opened on the outer circular wall surfaces of the mounting ring and the connecting rod, and threaded rods are threadedly connected to the inner circular wall surfaces of the threaded holes.

[0008] Preferably, a nut is threaded onto the outer circular wall surface of the threaded rod.

[0009] Preferably, a plurality of second connecting rings are fixedly installed on the top surface of the electromagnetic separator body, and two second mounting blocks are fixedly installed on the bottom surface of the fixing plate. A connecting rope is fixedly installed on the bottom surface of the second mounting block, and a first connecting ring is fixedly installed on the bottom surface of the connecting rope.

[0010] Preferably, a conveyor belt is provided on the top surface of the base.

[0011] Preferably, a notch is provided on one side of the first connecting ring.

[0012] Preferably, the connecting rope is elastic.

[0013] Beneficial effects: Compared with the prior art, this utility model is equipped with a monitoring component, which can remotely monitor the electromagnetic separator body. While monitoring, the controller can activate the telescopic shaft of the electric push rod to move forward, causing the movable plate and connecting column to move the monitor forward, thereby changing the monitor's field of view. When the remote monitoring detects a fault in the electromagnetic separator body, the monitor can transmit the information to the controller. Upon receiving the fault information, the controller shuts down the electromagnetic separator body to prevent the fault from escalating. Then, it activates the alarm to alert the staff so that they can check and repair it in a timely manner. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the support frame in this utility model; Figure 3 This is a schematic diagram of the structure of the electromagnetic separator body in this utility model; Figure 4 This is a schematic diagram of the structure of the electric push rod in this utility model; Figure 5 This is a schematic diagram of the structure of the second connecting ring in this utility model; Figure 6 This is a schematic diagram of the mounting ring in this utility model.

[0015] Reference numerals: 1. Base; 2. Connecting seat; 3. Support frame; 4. First mounting block; 5. Connecting rod; 6. Mounting ring; 7. Threaded hole; 8. Threaded rod; 9. Nut; 10. Electromagnetic separator body; 11. Fixing plate; 12. Fixing block; 13. Second mounting block; 14. Connecting rope; 15. First connecting ring; 16. Second connecting ring; 17. Electric push rod; 18. Mounting plate; 19. Connecting plate; 20. Connecting groove; 21. Movable plate; 22. Connecting column; 23. Monitor; 24. Conveyor belt; 25. Alarm. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the embodiments described are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example 1

[0017] refer to Figure 1-6 The suspended electromagnetic separator with remote monitoring described in this embodiment includes a base 1 and a monitoring component.

[0018] Connecting seats 2 are fixedly installed on both sides of the base 1, and support frames 3 are fixedly installed on the top surface of both connecting seats 2. The electromagnetic separator body 10 is provided on the inner bottom surface of the support frame 3.

[0019] The monitoring component is located on one side of the support frame 3 and is used for remote monitoring of the electromagnetic separator body 10 during use. The monitoring component includes an electric push rod 17, which is fixedly installed on one side of the support frame 3. A controller is fixedly installed on the other side of the support frame 3 and is electrically connected to the electric push rod 17. A mounting plate 18 is fixedly installed on one side of the support frame 3. A connecting groove 20 is formed on one side of the mounting plate 18, and a movable plate 21 is movably fitted inside the connecting groove 20. The telescopic shaft of the electric push rod 17 extends into the connecting groove 20 and is fixedly installed on one side of the movable plate 21. A connecting column 22 is fixedly installed on one side of the movable plate 21, and a monitor 23 is fixedly installed at one end of the connecting column 22. A connecting plate 19 is fixedly installed on one side of the mounting plate 18. An alarm 25 is fixedly installed on the top surface of the support frame 3 and is electrically connected to the controller. The monitoring component is connected via the monitor 23. 3. When the electromagnetic separator body 10 is in use, the monitor 23 can remotely monitor the electromagnetic separator body 10. At the same time, the controller can start the telescopic shaft of the electric push rod 17 to move forward, so that the movable plate 21 and the connecting column 22 move the monitor 23 forward, thereby changing the field of view of the monitor 23. When the remote monitoring of the electromagnetic separator body 10 detects a fault, the monitor 23 can transmit the information to the controller. Upon receiving the fault information, the controller shuts down the electromagnetic separator body 10 to prevent the fault from escalating. Then, the alarm 25 is activated to sound an alarm, thereby reminding the staff so that they can check and repair it in time. Example 2

[0020] refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6Based on the above embodiment 1, in the suspended electromagnetic separator with remote monitoring described in this embodiment, a first mounting block 4 is fixedly installed on the top surface of the support frame 3, a fixing plate 11 is fixedly installed on the inner top surface of the support frame 3, a fixing block 12 is fixedly installed on the bottom surface of the first mounting block 4, the fixing block 12 extends to the bottom surface of the fixing plate 11 and is fixedly installed with a connecting rod 5, an mounting ring 6 is fixedly installed on the top surface of the electromagnetic separator body 10, the connecting rod 5 is movably sleeved with the mounting ring 6, and threads are opened on the outer circular wall surfaces of the mounting ring 6 and the connecting rod 5. Hole 7 has a threaded rod 8 threadedly connected to its inner circular wall. By unscrewing the threaded rod 8 from the threaded hole 7, the connecting rod 5 can be disengaged from the mounting ring 6, allowing the electromagnetic separator body 10 to be removed from the support frame 3 for easy inspection or installation. A nut 9 is threadedly connected to the outer circular wall of the threaded rod 8. After installing the electromagnetic separator body 10, the nut 9 can be screwed onto the threaded rod 8, preventing the threaded rod 8 from exiting the threaded hole 7. The top surface of the electromagnetic separator body 10 is fixedly equipped with several second connecting rings 16, and the bottom surface of the fixing plate 11 is fixedly equipped with two second mounting blocks 13. A connecting rope 14 is fixedly installed on the bottom surface of the second mounting blocks 13, and a first connecting ring 15 is fixedly installed on the bottom surface of the connecting rope 14. By setting the first connecting ring 15, after the electromagnetic separator body 10 is fixed by the threaded rod 8, the connecting rope 14 can be pulled downwards to make the first connecting ring 15 and the second connecting ring 16 fasten together, thus securing the fixed electromagnetic separator body. The support 10 alleviates the force of suspending it solely by the connecting rod 5, improving the stability of the electromagnetic separator body 10 during use. The top surface of the base 1 is equipped with a conveyor belt 24, which can convey materials and facilitate iron removal during conveying. A notch is provided on one side of the first connecting ring 15, which can be easily locked together with the second connecting ring 16 through the notch. The connecting rope 14 is elastic, allowing the operator to pull the first connecting ring 15 downwards through the connecting rope 14.

[0021] refer to Figures 1-6As shown, the working principle of this utility model is as follows: By setting up a monitor 23, when the electromagnetic separator body 10 is in use, the monitor 23 can remotely monitor the electromagnetic separator body 10. At the same time, the controller can start the telescopic shaft of the electric push rod 17 to move forward, so that the movable plate 21 and the connecting column 22 move the monitor 23 forward, thereby changing the field of view of the monitor 23. When the remote monitoring of the electromagnetic separator body 10 detects a fault, the monitor 23 can transmit the information to the controller. Upon receiving the fault information, the controller shuts down the electromagnetic separator body 10 to prevent the fault from escalating. Then, the alarm 25 is activated to sound an alarm, thereby reminding the staff so that they can check and repair it in time.

[0022] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A suspended electromagnetic separator with remote monitoring capability, characterized in that: The device includes a base (1) and a monitoring component; connecting seats (2) are fixedly installed on both sides of the base (1), and support frames (3) are fixedly installed on the top surfaces of both connecting seats (2). An electromagnetic separator body (10) is provided on the inner bottom surface of the support frame (3); the monitoring component is located on one side of the support frame (3) and is used for remote monitoring of the electromagnetic separator body (10) during use; the monitoring component includes an electric push rod (17), which is fixedly installed on one side of the support frame (3), and a controller is fixedly installed on the other side of the support frame (3). The controller is electrically connected to the electric push rod (17). (3) is fixedly installed on one side of the mounting plate (18), and a connecting groove (20) is provided on one side of the mounting plate (18). A movable plate (21) is movably sleeved inside the connecting groove (20). The telescopic shaft of the electric push rod (17) extends into the connecting groove (20) and is fixedly installed on one side of the movable plate (21). A connecting column (22) is fixedly installed on one side of the movable plate (21). A monitor (23) is fixedly installed at one end of the connecting column (22). A connecting plate (19) is fixedly installed on one side of the mounting plate (18). An alarm (25) is fixedly installed on the top surface of the support frame (3). The alarm (25) is electrically connected to the controller.

2. A suspended electromagnetic separator with remote monitoring as described in claim 1, characterized in that: The top surface of the support frame (3) is fixedly installed with a first mounting block (4), the inner top surface of the support frame (3) is fixedly installed with a fixing plate (11), the bottom surface of the first mounting block (4) is fixedly installed with a fixing block (12), the fixing block (12) extends to the bottom surface of the fixing plate (11) and is fixedly installed with a connecting rod (5), the top surface of the electromagnetic separator body (10) is fixedly installed with a mounting ring (6), the connecting rod (5) is movably sleeved with the mounting ring (6), the outer circular wall surfaces of the mounting ring (6) and the connecting rod (5) are both provided with threaded holes (7), and the inner circular wall surface of the threaded hole (7) is threadedly connected with a threaded rod (8).

3. A suspended electromagnetic separator with remote monitoring according to claim 2, characterized in that: The outer circular wall of the threaded rod (8) is threaded with a nut (9).

4. A suspended electromagnetic separator with remote monitoring as described in claim 1, characterized in that: The top surface of the electromagnetic separator body (10) is fixedly equipped with several second connecting rings (16), and the bottom surface of the fixing plate (11) is fixedly equipped with two second mounting blocks (13). The bottom surface of the second mounting block (13) is fixedly equipped with a connecting rope (14), and the bottom surface of the connecting rope (14) is fixedly equipped with a first connecting ring (15).

5. A suspended electromagnetic separator with remote monitoring as described in claim 1, characterized in that: A conveyor belt (24) is provided on the top surface of the base (1).

6. A suspended electromagnetic separator with remote monitoring according to claim 4, characterized in that: A notch is provided on one side of the first connecting ring (15).

7. A suspended electromagnetic separator with remote monitoring according to claim 4, characterized in that: The connecting rope (14) is elastic.

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