A heavy object separator

CN224599514UActive Publication Date: 2026-08-07QINGDAO XINHONGSHENG INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO XINHONGSHENG INTELLIGENT TECH CO LTD
Filing Date
2025-07-31
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]针对目前的重物分离器在对尘棒角度进行调节时存在操作繁琐的问题,本实用新型公开了一种重物分离器

Benefits of technology

[0015]本实用新型的有益效果是:本实用新型通过转动盘上的偏心轴与调节板上的第二调节孔相配合,显著简化了操作结构,使得调节尘棒的操作更加简单、易实施,并且限位螺栓与限位孔相配合,不仅能够保证调节板沿着预设方向进行顺畅转动,保证调节板带动尘棒正常转动,而且还能用于固定调节板,避免调节板随意移动。

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Abstract

The utility model discloses a heavy object separator relates to textile equipment technical field. The heavy object separator includes the body and the impurity removal subassembly, be provided with the cavity in the body, be provided with the channel of arc shape in the cavity. The impurity removal subassembly is located the bottom of the channel, and the impurity removal subassembly includes the adjusting plate, handle, a plurality of connecting rods and a plurality of dust sticks, the adjusting plate is set up a plurality of first adjusting hole of long circle, second adjusting hole, one end of connecting rod is fixedly connected with one end of dust stick, and the other end is configured in first adjusting hole. The handle includes pivot and rotating disc, one side of rotating disc is fixedly connected with pivot, and the other side is fixedly connected with eccentric shaft, and the eccentric shaft is configured in second adjusting hole. The utility model is through the cooperation of eccentric shaft on rotating disc and second adjusting hole on adjusting plate, and the operation structure is simplified significantly, and the operation of adjusting dust stick angle is more simple, easy to implement.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to a heavy object separator. Background Technology

[0002] Heavy-duty separators are mainly used in opening and cleaning combined machines, after the automatic cotton grabber and before the single-axis flow cotton opener. They effectively separate impurities heavier than fibers from raw cotton, ensuring the smooth operation of subsequent opening, mixing, and cleaning processes. However, with the rapid increase in textile machinery output, the widespread use of machine-harvested cotton, and the increasing complexity of production conditions, the original heavy-duty separator structure can no longer meet current production needs. Due to these reasons, raw cotton contains various impurities, especially small stones, iron wires, and metal parts, which can easily damage the textile machinery itself and affect product quality. Currently, while heavy-duty separators with dust bars can remove impurities, adjusting the angle of the dust bars is very cumbersome. Utility Model Content

[0003] To address the problem of cumbersome operation when adjusting the angle of the dust rod in current heavy object separators, this utility model discloses a new heavy object separator.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A heavy object separator includes a body and a dust removal component. The body has a cavity with an arc-shaped channel at both ends. The dust removal component is located at the bottom of the channel and includes an adjusting plate, a handle, several connecting rods, and several dust rods. The adjusting plate has an elongated first adjusting hole and a second adjusting hole. One end of each connecting rod is fixedly connected to one end of a dust rod, and the other end is disposed within the first adjusting hole. The handle includes a rotating shaft and a rotating disk. One side of the rotating disk is fixedly connected to the rotating shaft, and the other side is fixedly connected to an eccentric shaft, which is disposed within the second adjusting hole.

[0006] Furthermore, the dust removal assembly also includes a support plate and a fixing plate, and a plurality of triangular dust rods are disposed between the support plate and the fixing plate. Both the support plate and the fixing plate are fixedly connected to the machine body.

[0007] Furthermore, the upper edge of the support plate is provided with a plurality of first rotating holes, and one side of the connecting rod is disposed in the first rotating hole; the fixing plate is provided with a plurality of second rotating holes, and the other end of the dust rod is disposed in the second rotating hole.

[0008] Furthermore, the upper edge of the support plate is arc-shaped, and an arc-shaped pressure plate is fixed thereon, the pressure plate being located at the top of each of the first rotating holes.

[0009] Furthermore, the adjustment plate is provided with a plurality of arc-shaped limiting holes, and the limiting holes are equipped with limiting bolts, which are fixedly connected to the machine body.

[0010] Furthermore, the handle also includes a handle seat, which has a receiving cavity adapted to the rotating disk, and a through hole adapted to the rotating shaft is provided on one side. The handle seat is fixedly connected to the machine body by several bolts.

[0011] Furthermore, it also includes a waste removal component, which includes a collection hopper and a waste removal pipe. The collection hopper is located below the waste removal component, and one end of the waste removal pipe is connected to the bottom of the collection hopper, while the other end is fixedly connected to the top of the machine body.

[0012] Furthermore, there are two impurity removal components, and each impurity removal component is arranged sequentially along the flow direction of the material in the channel.

[0013] Furthermore, the channel includes a semicircular plate, a first end plate, and a second end plate. The semicircular plate is located at the upper part of the cavity, the first end plate and the second end plate are located at the lower part of the cavity, and the impurity removal component is located between the first end plate and the second end plate.

[0014] Furthermore, a guide plate is rotatably connected within the channel, and the guide plate is located above the second end plate.

[0015] The beneficial effects of this utility model are as follows: This utility model significantly simplifies the operation structure by cooperating the eccentric shaft on the rotating disk with the second adjustment hole on the adjustment plate, making the operation of adjusting the dust bar simpler and easier to implement. Furthermore, the limit bolt and the limit hole not only ensure that the adjustment plate rotates smoothly along the preset direction and that the adjustment plate drives the dust bar to rotate normally, but also fix the adjustment plate to prevent it from moving arbitrarily. Attached Figure Description

[0016] Figure 1 The diagram shown is a schematic diagram of the structural principle of one embodiment of this utility model.

[0017] Figure 2 As shown Figure 1 The front view.

[0018] Figure 3 As shown Figure 1 Top view.

[0019] Figure 4 As shown Figure 3 Sectional view at point A in the middle.

[0020] Figure 5 As shown Figure 4 A schematic diagram of the impurity removal component.

[0021] Figure 6 for Figure 5 The partial structural diagram shows the connection between the handle and the adjustment plate.

[0022] Figure 7 As shown Figure 6 Another side view.

[0023] Figure 8 The diagram shows the connection between the dust rod and the connecting rod.

[0024] Explanation of reference numerals in the attached drawings: 1. Body; 2. Semicircular plate; 3. First end plate; 4. Second end plate; 5. Guide plate; 6. Observation window; 7. Dust bar; 8. Fixing plate; 9. Collection hopper; 10. Waste discharge pipe; 11. Support plate; 12. Pressure plate; 13. Connecting rod; 14. Adjusting plate; 15. First adjusting hole; 16. Limiting hole; 17. Handle seat; 18. Rotating shaft; 19. Rotating disk; 20. Second adjusting hole; 21. Eccentric shaft. Detailed Implementation

[0025] This utility model discloses a heavy object separator. The following describes one embodiment of this utility model in detail with reference to the accompanying drawings.

[0026] Combination Figure 1 and Figure 2 As shown, a heavy object separator includes a body 1, a cleaning component, and a discharge component. The body 1 has a cavity containing an arc-shaped channel. The channel includes a semi-circular plate 2, a first end plate 3, and a second end plate 4. The semi-circular plate 2 is located at the upper part of the cavity, while the first and second end plates 3 and 4 are located at the lower part. The cleaning component is located between the first and second end plates 3 and 4. A guide plate 5 is provided within the channel, positioned above the second end plate 4. The side of the guide plate 5 furthest from the cleaning component is rotatably connected to the body 1 via a rotating shaft. Openings are provided at both the front and rear ends of the channel, and several observation windows 6 are provided on both the left and right sides of the channel.

[0027] Combination Figure 3 and Figure 4 As shown, the impurity removal assembly is located between the first end plate 3 and the second end plate 4. In this embodiment, there are two impurity removal assemblies, arranged sequentially along the flow direction of the material in the channel. The impurity removal assembly includes a support plate 11, a fixed plate 8, an adjusting plate 14, a handle, several connecting rods 13, and several dust rods 7. The support plate 11 and the fixed plate 8 are both fixedly connected to the side wall of the machine body 1. Figure 5 , Figure 6 , Figure 7 as well as Figure 8As shown, the upper edge of the support plate 11 is arc-shaped, and several first rotating holes are formed along the edge. An arc-shaped pressure plate 12 is fixed on the support plate 11, and the pressure plate 12 is located at the top of each of the first rotating holes. Several second rotating holes are formed on the fixing plate 8 at positions corresponding to the first rotating holes. Several dust rods 7 are all obtuse-angled triangles and are arranged between the support plate 11 and the fixing plate 8. One end of the dust rod 7 is fixedly connected to a Z-shaped connecting rod 13, the upper side of which is disposed in the first rotating hole and rotates relative to the first rotating hole. The other end of the dust rod 7 is disposed in the second rotating hole via a rotating shaft and rotates relative to the second rotating hole. The upper part of the adjusting plate 14 has an elongated second adjusting hole 20 and several elongated first adjusting holes 15, both of which are arranged vertically. The lower side of the connecting rod 13 is disposed in the second adjusting hole 20 and rotates relative to the second adjusting hole 20. The adjusting plate 14 has several arc-shaped limiting holes 16 arranged laterally. Limiting bolts are installed within each limiting hole 16 and are fixedly connected to the adjuster on the machine body 1. The handle includes a handle base 17, a rotating shaft 18, and a rotating disk 19. The rotating shaft 18 is fixedly connected to the center of one side of the rotating disk 19. The handle base 17 has a receiving cavity adapted to the rotating disk 19, and a through hole adapted to the rotating shaft 18 is provided on one side. An eccentric shaft 21 is fixedly connected to the eccentric position on the other side of the rotating disk 19, and the eccentric shaft 21 is disposed within the second adjusting hole 20. The handle base 17 is fixedly connected to the machine body 1 by several bolts, and a handle is fixed to the outer end of the rotating shaft 18 for easy gripping by the user.

[0028] The dust removal assembly includes a collection hopper 9 and a dust removal pipe 10. The collection hopper 9 is located below the dust removal assembly. One end of the dust removal pipe is fixedly connected to the bottom of the collection hopper 9, and the other end is fixedly connected to the top of the body 1.

[0029] In use, one end of the channel is connected to a cross-bridge magnet, and the other end is connected to a square-to-round diameter reducer. Driven by a fan, the cotton flow first passes through the cross-bridge magnet to remove metal impurities before entering the channel. Due to the arc shape of the channel, under centrifugal force, the cotton flow contacts the dust bar 7. The dust bar 7 loosens impurities in the cotton flow from the fiber bundles, and heavy impurities fall from the gaps in the dust bar 7 into the collection hopper 9, and then are discharged outward through the discharge pipe 10. When it is necessary to adjust the angle of the dust bar 7, the operator first loosens the limiting bolt located in the limiting hole 16, and then drives the rotating disk 19 to rotate in the receiving cavity through the handle via the rotating shaft 18. The rotating disk 19 drives the eccentric shaft 21 to rotate. The eccentric shaft 21 is configured in the second rotating hole of the adjusting plate 14 and drives the adjusting plate 14 to rotate left and right. The adjusting plate 14, through the first rotating hole, cooperates with the connecting rod 13 to drive the dust bar 7 to rotate. When the adjusting plate 14 rotates, the limiting bolt moves relative to the limiting hole 16, causing the adjusting plate 14 to rotate in a fixed direction, ensuring smooth operation of adjusting the angle of the dust rod 7. After adjusting the required angle of the dust rod 7, the operator retightens the limiting bolt, so that the limiting bolt cooperates with the adjuster to clamp the adjusting plate and prevent the adjusting plate from rotating.

[0030] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.

Claims

1. A heavy object separator, characterized in that: The device includes a body (1) and a dust removal component. The body (1) has a cavity with an arc-shaped channel inside. Both ends of the channel have openings. The dust removal component is located at the bottom of the channel and includes an adjustment plate (14), a handle, several connecting rods (13), and several dust rods (7). The adjustment plate (14) has an elongated first adjustment hole (15) and a second adjustment hole (20). One end of the connecting rod (13) is fixedly connected to one end of the dust rod (7), and the other end is disposed in the first adjustment hole (15). The handle includes a rotating shaft (18) and a rotating disk (19). One side of the rotating disk (19) is fixedly connected to the rotating shaft (18), and the other side is fixedly connected to an eccentric shaft (21). The eccentric shaft (21) is disposed in the second adjustment hole (20).

2. The heavy object separator according to claim 1, characterized in that: The cleaning component also includes a support plate (11) and a fixing plate (8), and a number of triangular dust rods (7) are arranged between the support plate (11) and the fixing plate (8). The support plate (11) and the fixing plate (8) are both fixedly connected to the body (1).

3. A heavy object separator according to claim 2, characterized in that: The upper edge of the support plate (11) is provided with a plurality of first rotating holes, and one side of the connecting rod (13) is disposed in the first rotating hole; the fixing plate (8) is provided with a plurality of second rotating holes, and the other end of the dust rod (7) is disposed in the second rotating hole.

4. A heavy object separator according to claim 3, characterized in that: The upper edge of the support plate (11) is arc-shaped and is fixed with an arc-shaped pressure plate (12), which is located at the top of each of the first rotating holes.

5. A heavy object separator according to claim 1, characterized in that: The adjustment plate (14) has several arc-shaped limiting holes (16), and the limiting holes (16) are equipped with limiting bolts, which are fixedly connected to the body (1).

6. A heavy object separator according to claim 1, characterized in that: The handle also includes a handle seat (17), which has a receiving cavity adapted to the rotating disk and a through hole adapted to the rotating shaft (18) on one side. The handle seat (17) is fixedly connected to the machine body (1) by several bolts.

7. A heavy object separator according to claim 1, characterized in that: It also includes a waste removal component, which includes a collection hopper (9) and a waste removal pipe (10). The collection hopper (9) is located below the waste removal component. One end of the waste removal pipe (10) is connected to the bottom of the collection hopper (9), and the other end is fixedly connected to the top of the body (1).

8. A heavy object separator according to claim 1, characterized in that: There are two impurity removal components, and each component is arranged sequentially along the flow direction of the material in the channel.

9. A heavy object separator according to claim 1, characterized in that: The channel includes a semicircular plate (2), a first end plate (3) and a second end plate (4). The semicircular plate (2) is located in the upper part of the cavity, and the first end plate (3) and the second end plate (4) are located in the lower part of the cavity. The impurity removal component is located between the first end plate (3) and the second end plate (4).

10. A heavy object separator according to claim 9, characterized in that: A guide plate (5) is rotatably connected within the channel, and the guide plate (5) is located above the second end plate (4).