A surface paint spraying apparatus for mechanical fittings
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN BOHAN PRECISION MASCH CO LTD
- Filing Date
- 2024-09-13
- Publication Date
- 2026-08-07
AI Technical Summary
[0008]为了解决喷漆设备不便对柱状机械配件进行翻转以及不便将喷涂油漆均匀的喷在柱状机械配件表面的问题;本实用新型的目的在于提供一种用于机械配件的表面喷漆设备
[0020] 1. In this utility model, the end of the unpainted columnar mechanical part is clamped by the clamping mechanism, and the columnar mechanical part is brought into the paint spraying chamber by the conveyor belt in the pushing mechanism. The spray nozzle in the spraying mechanism performs reciprocating spraying operation, and the paint is evenly sprayed on the outer wall of the columnar mechanical part, thereby conveniently realizing the reciprocating spraying of the columnar mechanical part, and thus effectively improving the painting effect of the columnar mechanical part.
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Figure CN224599578U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spray painting equipment technology, specifically to a surface spray painting equipment for mechanical parts. Background Technology
[0002] Mechanical parts refer to various parts and accessories used for the replacement and maintenance of construction machinery, production equipment, and transportation equipment of enterprises, such as crankshafts, pistons, and bearings;
[0003] Mechanical parts painting refers to applying paint to mechanical parts according to the mechanical parts painting process to protect them from corrosion, rust, and other hazards.
[0004] However, existing painting equipment still has some shortcomings when painting columnar mechanical parts:
[0005] 1. In the existing technology, when painting columnar mechanical parts, it is inconvenient to flip the columnar mechanical parts during the painting process. When it is necessary to flip the columnar mechanical parts, the operator has to manually flip them after the painting equipment is stopped. Since the painting process requires stopping the machine and manual operation, it will have a certain impact on the painting efficiency of columnar mechanical parts and make the manual labor intensity of the painting process high.
[0006] 2. At the same time, most of the existing painting equipment is not convenient to spray paint evenly on the surface of columnar mechanical parts, resulting in poor painting effect of columnar mechanical parts.
[0007] To address the aforementioned problems, the inventor proposes a surface painting device for mechanical parts. Utility Model Content
[0008] To address the problems of inconvenience in flipping cylindrical mechanical parts and inconvenience in evenly spraying paint onto their surface using spray painting equipment, the purpose of this utility model is to provide a surface spray painting device for mechanical parts.
[0009] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a surface painting device for mechanical parts, comprising a paint spraying chamber and two side plates. A feeding chute is provided on one side of the paint spraying chamber, and a discharge chute is provided on the side of the paint spraying chamber away from the feeding chute. The two side plates pass through the feeding chute and the discharge chute and are fixedly connected to the paint spraying chamber. An inspection cover is hinged to the other side of the paint spraying chamber. A heating unit is fixedly installed on the side of the paint spraying chamber near the discharge chute. A plurality of evenly distributed heat dissipation grooves are provided on the upper surface of the paint spraying chamber. A frame box is fixedly installed on one side of one of the side plates. Clamping mechanisms are provided at both ends of the two side plates. Pushing mechanisms are provided on the two side plates. A painting mechanism is provided inside the paint spraying chamber. A flipping mechanism is provided at one end of the two side plates.
[0010] Preferably, the clamping mechanism includes a plurality of first sleeves, a plurality of second sleeves, and a plurality of support rings. An L-shaped fixing rod is fixedly installed at one end of the first sleeve. Two arc-shaped clamping plates are provided inside the first and second sleeves. Two adjacent arc-shaped clamping plates are vertically aligned. An oblique clamping plate is fixedly installed at both ends of each arc-shaped clamping plate. Four spring rods are fixedly installed on the inner walls of the first and second sleeves. One end of two adjacent spring rods is fixedly connected to one side of an arc-shaped clamping plate.
[0011] Preferably, the pushing mechanism includes two first rotating shafts, one of which is rotatably connected to one end of the two side plates, and the other is rotatably connected to the other end of the two side plates. Rotating rollers are fixedly installed on both first rotating shafts, and a conveyor belt is driven between the two rotating rollers. The end of the L-shaped fixing rod away from the first sleeve is fixedly connected to one end of the conveyor belt. The bottom wall of the support ring is fixedly installed on one end of the conveyor belt by a flexible rod. A passive transmission wheel is fixedly installed on one end of both first rotating shafts, and a toothed belt is driven between the two passive transmission wheels.
[0012] Preferably, one of the side plates has a first rotating rod rotatably mounted at both ends, a first transmission wheel is fixedly mounted at one end of each of the two first rotating rods, a first transmission belt is driven between the two first transmission wheels, and a plurality of evenly distributed first teeth are fixedly mounted at one end of the first transmission belt, which meshes with the toothed belt. Alternatively, one of the side plates has a second rotating rod rotatably mounted at both ends, a second transmission wheel is fixedly mounted at one end of each of the two second rotating rods, a second transmission belt is driven between the two second transmission wheels, and a plurality of evenly distributed second teeth are fixedly mounted at one end of the second transmission belt.
[0013] Preferably, a first synchronous pulley is fixedly installed at one end of one of the first rotating rods and one of the second rotating rods, and a first synchronous belt is installed between the two first synchronous pulleys for transmission. A servo motor is fixedly installed at one end of one of the side plates, and one end of one of the second rotating rods is fixedly connected to the drive output end of the servo motor.
[0014] Preferably, the painting mechanism has two fixed plates, which are fixedly installed on the top wall of the paint spraying chamber. A rotating shaft is rotatably installed on each of the two fixed plates, and a spray head is fixedly installed between the two rotating shafts. An inlet pipe is fixedly installed at one end of the spray head, and the end of the inlet pipe near the spray head is fixedly connected to the upper surface of the paint spraying chamber.
[0015] Preferably, a third rotating rod is rotatably mounted on the side of the paint spraying chamber near the feed trough, and a first sector gear is fixedly mounted on one end of the third rotating rod. A driven gear is fixedly mounted on the end of one of the rotating shafts away from the nozzle. The first sector gear and the driven gear are meshed together. A fourth rotating rod is rotatably mounted on the side of the paint spraying chamber near the feed trough, and a second sector gear is fixedly mounted on one end of the fourth rotating rod.
[0016] Preferably, a first transmission rod is rotatably mounted on the side of the paint spraying chamber near the feed trough. A second synchronous pulley is fixedly mounted on one end of one of the second rotating rods and one end of the first transmission rod. A second synchronous belt is driven between the two second synchronous pulleys. A second transmission rod is rotatably mounted on the side of the paint spraying chamber near the feed trough. A first bevel gear is fixedly mounted on the other end of the first transmission rod and one end of the second transmission rod. The two first bevel gears mesh with each other. A transmission gear is fixedly mounted on the other end of the second transmission rod and the end of the third rotating rod away from the first sector gear. The two transmission gears mesh with each other. A third synchronous pulley is fixedly mounted on the middle part of the second transmission rod and the end of the fourth rotating rod away from the second sector gear. A third synchronous belt is driven between the two third synchronous pulleys.
[0017] Preferably, the flipping mechanism includes a U-shaped frame, which is fixedly installed at the other end of two side plates. A plurality of evenly distributed second rotating shafts are rotatably installed on the U-shaped frame. One end of each second rotating shaft is fixedly connected to one end of a second sleeve. A sprocket is fixedly installed at one end of each of the plurality of second rotating shafts near the U-shaped frame. A chain is engaged between the plurality of sprockets.
[0018] Preferably, a third transmission rod is rotatably mounted on the other end of one of the side plates, and a drive gear is fixedly mounted on one end of the third transmission rod. A fourth transmission rod is rotatably mounted on one end of the U-shaped frame. A fourth synchronous pulley is fixedly mounted on the middle of the third transmission rod and one end of the fourth transmission rod. A fourth synchronous belt is driven between the two fourth synchronous pulleys. A fifth transmission rod is rotatably mounted on one end of the U-shaped frame. A second bevel gear is fixedly mounted on the other end of the fourth transmission rod and one end of the fifth transmission rod. The two second bevel gears mesh with each other. A third bevel gear is fixedly mounted on one end of the fifth transmission rod and one end of one of the second rotating shafts. The two third bevel gears mesh with each other.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] 1. In this utility model, the end of the unpainted columnar mechanical part is clamped by the clamping mechanism, and the columnar mechanical part is brought into the paint spraying chamber by the conveyor belt in the pushing mechanism. The spray nozzle in the spraying mechanism performs reciprocating spraying operation, and the paint is evenly sprayed on the outer wall of the columnar mechanical part, thereby conveniently realizing the reciprocating spraying of the columnar mechanical part, and thus effectively improving the painting effect of the columnar mechanical part.
[0021] 2. In this utility model, through the reciprocating transmission of the conveyor belt in the pushing mechanism and the action of the flipping mechanism, the end of the columnar mechanical part in the painting process enters the second sleeve and is automatically clamped. The second rotating shaft in the flipping mechanism flips the columnar mechanical part through the second sleeve, so that the unpainted part faces upward, thereby facilitating the reciprocating horizontal movement and automatic flipping of the columnar mechanical part, thereby effectively improving the efficiency of the painting process of the columnar mechanical part and reducing the manual operation intensity during the painting process. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of a surface painting device for mechanical parts according to the present invention.
[0024] Figure 2 This is a schematic diagram of the separation structure of the frame box and the side plate of this utility model.
[0025] Figure 3This is a cross-sectional structural diagram of the paint spraying chamber of this utility model.
[0026] Figure 4 This is a schematic diagram of the connection structure of the clamping mechanism, pushing mechanism, painting mechanism and flipping mechanism of this utility model.
[0027] Figure 5 This utility model Figure 4 Enlarged schematic diagram of part A in the diagram.
[0028] Figure 6 This utility model Figure 4 Enlarged schematic diagram of part B in the diagram.
[0029] Figure 7 This is a schematic diagram of the separation of the first tooth, the second tooth, and the toothed belt, as well as the structure of the drive gear of this utility model.
[0030] Figure 8 This is a schematic diagram of the connection between the clamping mechanism and the second sleeve, and the connection between the flipping mechanism and the second sleeve of this utility model.
[0031] Figure 9 This utility model Figure 8 Enlarged schematic diagram of part C in the diagram.
[0032] In the diagram: 1. Paint spraying tank; 11. Feed chute; 12. Discharge chute; 13. Inspection cover plate; 14. Heating unit; 15. Heat dissipation trough; 16. Frame box; 2. Side plate; 3. Clamping mechanism; 31. First sleeve; 311. L-shaped fixing rod; 32. Second sleeve; 33. Support ring; 34. Arc-shaped clamping plate; 35. Angled clamping plate; 36. Spring rod; 4. Pushing mechanism; 41. First rotating shaft; 42. Rotating roller; 43. Conveyor belt; 431. Passive drive wheel; 432. Toothed belt; 44. First rotating rod; 45. First drive wheel; 46. First drive belt; 47. First tooth; 48. Second rotating rod; 49. Second drive wheel; 5. Second drive belt; 51. Second tooth; 52. First synchronous pulley; 53. First synchronous belt; 54. 6. Servo motor; 6. Spraying mechanism; 61. Fixing plate; 62. Rotating shaft; 63. Spray nozzle; 64. Inlet pipe; 65. Third rotating rod; 66. First sector gear; 67. Driven gear; 68. Fourth rotating rod; 69. Second sector gear; 7. First transmission rod; 71. Second synchronous pulley; 72. Second synchronous belt; 73. Second transmission rod; 74. First bevel gear; 75. Transmission gear; 76. Third synchronous pulley; 77. Third synchronous belt; 8. Tilting mechanism; 81. U-shaped frame; 82. Second rotating shaft; 83. Sprocket; 84. Chain; 85. Third transmission rod; 86. Drive gear; 87. Fourth transmission rod; 88. Fourth synchronous pulley; 89. Fourth synchronous belt; 9. Fifth transmission rod; 91. Second bevel gear; 92. Third bevel gear. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Example: Figure 1-9 As shown, this utility model provides a surface painting device for mechanical parts, including a painting chamber 1 and two side plates 2. A feeding chute 11 is provided on one side of the painting chamber 1, and a discharge chute 12 is provided on the side of the painting chamber 1 away from the feeding chute 11. The two side plates 2 pass through the feeding chute 11 and the discharge chute 12 and are fixedly connected to the painting chamber 1. A maintenance cover plate 13 is hinged to the other side of the painting chamber 1. A heating unit 14 is fixedly installed on the side of the painting chamber 1 near the discharge chute 12. A plurality of evenly distributed heat dissipation grooves 15 are provided on the upper surface of the painting chamber 1. A frame box 16 is fixedly installed on one side of one of the side plates 2. Clamping mechanisms 3 are provided at both ends of the two side plates 2. Pushing mechanisms 4 are provided on the two side plates 2. A painting mechanism 6 is provided inside the painting chamber 1. A flipping mechanism 8 is provided at one end of the two side plates 2. By setting the feeding chute 11 and the discharge chute 12, the columnar mechanical parts to be painted can enter the painting chamber 1 through the feeding chute 11. The painted columnar mechanical parts... It can pass through the discharge chute 12 and separate from the paint spraying chamber 1. By spraying the columnar mechanical parts in the paint spraying chamber 1, the paint is prevented from drifting into the air of the processing workshop. By setting up a heating unit 14, the heating unit 14 can heat the columnar mechanical parts after spraying, so that the paint surface is completely dry. By setting up a frame box 16, the frame box 16 can protect the components on the side plate 2. By setting up a clamping mechanism 3, the clamping mechanism 3 can clamp the ends of the columnar mechanical parts to facilitate the conveying of the columnar mechanical parts. By setting up a pushing mechanism 4, a painting mechanism 6, and a flipping mechanism 8, the pushing mechanism 4 can allow the parts to enter or separate from the paint spraying chamber 1 during the painting process. The painting mechanism 6 performs reciprocating painting processing on the columnar mechanical parts that enter the paint spraying chamber 1. The flipping mechanism 8 can flip the columnar mechanical parts, thereby realizing the comprehensive painting of the columnar mechanical parts, improving the painting processing efficiency of the columnar mechanical parts, and improving the painting effect of the columnar mechanical parts.
[0035] The clamping mechanism 3 includes several first sleeves 31, several second sleeves 32, and several support rings 33. An L-shaped fixing rod 311 is fixedly installed at one end of each first sleeve 31. Two arc-shaped clamping plates 34 are provided inside each of the first sleeves 31 and second sleeves 32, with adjacent arc-shaped clamping plates 34 vertically aligned. An oblique clamping plate 35 is fixedly installed at both ends of each arc-shaped clamping plate 34. Four spring rods 36 are fixedly installed on the inner walls of each of the first sleeves 31 and second sleeves 32. One end of each adjacent spring rod 36 is fixedly connected to one side of an arc-shaped clamping plate 34. By configuring the first sleeves 31, second sleeves 32, support rings 33, arc-shaped clamping plates 34, oblique clamping plates 35, and spring rods 36, before painting begins, when the columnar mechanical assembly... When the end of the component enters the interior of the first sleeve 31, the horizontal squeezing force allows the end of the columnar mechanical component to separate from the two arc-shaped clamping plates 34 through the two inclined clamping plates 35. The arc-shaped clamping plates 34 cause the spring rod 36 to retract, and the support ring 33 can support the other end of the columnar mechanical component, thereby achieving the clamping of the columnar mechanical component before painting. When the end of the columnar mechanical component enters the interior of the second sleeve 32, the columnar mechanical component being pushed horizontally can separate from the two inclined clamping plates 35, and the end of the columnar mechanical component enters between the two arc-shaped clamping plates 34. The extension of the spring rod 36 can clamp the end of the columnar mechanical component through the arc-shaped clamping plates 34, thereby achieving the clamping of the columnar mechanical component during the painting process.
[0036] The pushing mechanism 4 includes two first rotating shafts 41. One first rotating shaft 41 is rotatably connected to one end of the two side plates 2, and the other first rotating shaft 41 is rotatably connected to the other end of the two side plates 2. Rotating rollers 42 are fixedly installed on both first rotating shafts 41. A conveyor belt 43 is driven between the two rotating rollers 42. The end of an L-shaped fixing rod 311 away from the first sleeve 31 is fixedly connected to one end of the conveyor belt 43. The bottom wall of the support ring 33 is fixedly installed on one end of the conveyor belt 43 by a flexible rod. A passive transmission wheel 431 is fixedly installed on one end of each of the two first rotating shafts 41. A toothed belt 432 is installed between the transmissions. By driving the first rotating shaft 41 to rotate, the first rotating shaft 41 can transmit the conveyor belt 43 through the rotating roller 42. The conveyor belt 43 can pass through the first sleeve 31 and the support ring 33 to allow the unpainted columnar mechanical parts to pass through the feed chute 11 and enter the paint spraying chamber 1. At the same time, the conveyor belt 43 can pass through the first sleeve 31 and the support ring 33 to allow the columnar mechanical parts in the painting process to pass through the discharge chute 12 and separate from the paint spraying chamber 1, and enter the second sleeve 32. The toothed belt 432 can transmit the parts through the drive of the toothed belt 432. The toothed belt 432 can drive the two first rotating shafts 41 to rotate through the two passive transmission wheels 431.
[0037] One side plate 2 has a first rotating rod 44 rotatably mounted at both ends. A first transmission wheel 45 is fixedly mounted at one end of each of the two first rotating rods 44. A first transmission belt 46 is driven between the two first transmission wheels 45. A plurality of evenly distributed first teeth 47 are fixedly mounted at one end of the first transmission belt 46, and the first teeth 47 mesh with a toothed belt 432. Another side plate 2 has a second rotating rod 48 rotatably mounted at both ends. A second transmission wheel 49 is fixedly mounted at one end of each of the two second rotating rods 48. A second transmission belt 5 is driven between the two second transmission wheels 49. A plurality of evenly distributed first teeth 47 are fixedly mounted at one end of the second transmission belt 5. Several second teeth 51 drive the first transmission belt 46 for transmission. The first transmission belt 46 can drive the toothed belt 432 to transmit in the forward direction through the first teeth 47, thereby realizing the forward transmission of the conveyor belt 43. It drives the second transmission belt 5 for transmission. When the second teeth 51 mesh with the toothed belt 432, the second teeth 51 drive the toothed belt 432 to transmit in the reverse direction, thereby realizing the reverse transmission of the conveyor belt 43. The forward and reverse transmission of the conveyor belt 43 realizes the reciprocating pushing of the columnar mechanical parts. When the columnar mechanical parts in the paint spraying chamber 1 are separated from the paint spraying chamber 1 through the feed chute 11, there is no other action at this time, allowing the operators to observe the painting process of the columnar mechanical parts.
[0038] One end of each of the first rotating rod 44 and the second rotating rod 48 is fixedly mounted with a first synchronous pulley 52. A first synchronous belt 53 is installed between the two first synchronous pulleys 52 for transmission. One end of one of the side plates 2 is fixedly mounted with a servo motor 54. One end of one of the second rotating rods 48 is fixedly connected to the drive output end of the servo motor 54. By turning on the servo motor 54, the drive shaft of the servo motor 54 can make the second rotating rod 48 rotate. The second rotating rod 48 can make the first rotating rod 44 rotate through the two first synchronous pulleys 52 and the first synchronous belt 53.
[0039] The painting mechanism 6 has two fixed plates 61, which are fixedly installed on the top wall of the paint spraying chamber 1. A rotating shaft 62 is rotatably installed on each of the two fixed plates 61. A spray head 63 is fixedly installed between the two rotating shafts 62. An inlet pipe 64 is fixedly installed at one end of the spray head 63. The end of the inlet pipe 64 near the spray head 63 is fixedly connected to the upper surface of the paint spraying chamber 1. By setting the inlet pipe 64, external paint can enter the spray head 63 through the inlet pipe 64. By driving the rotating shaft 62 to rotate back and forth, the rotating shaft 62 can make the spray head 63 swing back and forth around the axis of the rotating shaft 62. During the reciprocating swing operation, the spray head 63 evenly sprays the paint onto the columnar mechanical parts.
[0040] A third rotating rod 65 is rotatably mounted on the side of the paint spraying tank 1 near the feed trough 11. A first sector gear 66 is fixedly mounted on one end of the third rotating rod 65. A driven gear 67 is fixedly mounted on the end of one of the rotating shafts 62 away from the nozzle 63. The first sector gear 66 and the driven gear 67 are meshed together. A fourth rotating rod 68 is rotatably mounted on the side of the paint spraying tank 1 near the feed trough 11. A second sector gear 69 is fixedly mounted on one end of the fourth rotating rod 68. By driving the third rotating rod 65 and the fourth rotating rod 68 to rotate, and the third rotating rod 65 and the fourth rotating rod 68 to rotate synchronously in opposite directions, the first sector gear 66 causes the driven gear 67 to rotate in the forward direction, and the second sector gear 69 causes the driven gear 67 to rotate in the reverse direction, thereby realizing the reciprocating rotation of the rotating shaft 62.
[0041] A first transmission rod 7 is rotatably mounted on the side of the paint spraying chamber 1 near the feed trough 11. A second synchronous pulley 71 is fixedly mounted on one end of a second rotating rod 48 and one end of the first transmission rod 7. A second synchronous belt 72 is installed between the two second synchronous pulleys 71. A second transmission rod 73 is rotatably mounted on the side of the paint spraying chamber 1 near the feed trough 11. A first bevel gear 74 is fixedly mounted on the other end of the first transmission rod 7 and one end of the second transmission rod 73. The two first bevel gears 74 mesh with each other. A transmission gear 75 is fixedly mounted on the other end of the second transmission rod 73 and the end of the third rotating rod 65 away from the first sector gear 66. The two transmission gears 75 mesh with each other. The middle part of the second transmission rod 73 and the first sector gear 66 are connected. Each of the four rotating rods 68 has a third synchronous pulley 76 fixedly installed at the end away from the second sector gear 69. A third synchronous belt 77 is installed between the two third synchronous pulleys 76 for transmission. When the second rotating rod 48 rotates, the second rotating rod 48 can cause the first transmission rod 7 to rotate through the two second synchronous pulleys 71 and the second synchronous belt 72. The first transmission rod 7 can cause the second transmission rod 73 to rotate through the two first bevel gears 74. The second transmission rod 73 can cause the third rotating rod 65 to be in a synchronous opposite state with the second transmission rod 73 through the two transmission gears 75. The second transmission rod 73 can cause the fourth rotating rod 68 to be in a synchronous and same direction with the second transmission rod 73 through the two third synchronous pulleys 76 and the third synchronous belt 77.
[0042] The flipping mechanism 8 includes a U-shaped frame 81, which is fixedly installed at the other end of the two side plates 2. A plurality of evenly distributed second rotating shafts 82 are rotatably mounted on the U-shaped frame 81. One end of the second rotating shaft 82 is fixedly connected to one end of the second sleeve 32. A sprocket 83 is fixedly installed at the end of each of the second rotating shafts 82 near the U-shaped frame 81. A chain 84 meshes and drives the sprockets 83. By driving one second rotating shaft 82 to rotate, the second rotating shaft 82 can cause multiple second rotating shafts 82 to rotate synchronously and in the same direction through multiple sprockets 83 and chains 84. The second rotating shaft 82 can cause the second sleeve 32 to rotate, and the second sleeve 32 can cause the columnar mechanical parts to flip.
[0043] A third transmission rod 85 is rotatably mounted on the other end of one of the side plates 2. A drive gear 86 is fixedly mounted on one end of the third transmission rod 85. A fourth transmission rod 87 is rotatably mounted on one end of the U-shaped frame 81. A fourth synchronous pulley 88 is fixedly mounted on the middle of the third transmission rod 85 and one end of the fourth transmission rod 87. A fourth synchronous belt 89 is installed between the two fourth synchronous pulleys 88. A fifth transmission rod 9 is rotatably mounted on one end of the U-shaped frame 81. A second bevel gear 91 is fixedly mounted on the other end of the fourth transmission rod 87 and one end of the fifth transmission rod 9. The two second bevel gears 91 mesh with each other. A third bevel gear 92 is fixedly mounted on one end of the fifth transmission rod 9 and one end of one of the second rotating shafts 82. The three bevel gears 92 mesh with each other. When the first tooth 47 disengages from the toothed belt 432, the conveyor belt 43 stops transmitting. The end of the cylindrical mechanical part enters the second sleeve 32 and is clamped, and stops moving horizontally. As the first transmission belt 46 continues to transmit, when the first tooth 47 meshes with the drive gear 86, the first tooth 47 can make the drive gear 86 rotate. The drive gear 86 makes the third transmission rod 85 rotate. The third transmission rod 85 can make the fourth transmission rod 87 rotate through the two fourth synchronous pulleys 88 and the fourth synchronous belt 89. The fourth transmission rod 87 can make the fifth transmission rod 9 rotate through the two second bevel gears 91. The fifth transmission rod 9 can make a second rotating shaft 82 rotate through the two third bevel gears 92.
[0044] Working principle: When it is necessary to spray paint columnar mechanical parts, the operator first inserts one end of the columnar mechanical part to be painted into the corresponding first sleeve 31. During this process, the horizontal extrusion force of the end of the columnar mechanical part entering the first sleeve 31 causes the two inclined clamping plates 35 to move away from each other. The two inclined clamping plates 35 cause the two arc-shaped clamping plates 34 to move away from each other and squeeze the spring rod 36, causing the spring rod 36 to retract. When the end of the columnar mechanical part is completely inside the first sleeve 31, the spring rod 36 retracts and clamps the end of the columnar mechanical part through the two arc-shaped clamping plates 34. At this time, the other end of the columnar mechanical part contacts the inner wall of the support ring 33.
[0045] Subsequently, the operator simultaneously turns on the servo motor 54 and the nozzle 63. The drive shaft of the servo motor 54 causes the corresponding second rotating rod 48 to rotate. The two second rotating rods 48 transmit power through the two second transmission wheels 49 via the second transmission belt 5. The second transmission belt 5 causes multiple second teeth 51 to move horizontally toward one side of the paint spraying chamber 1. At the same time, one second rotating rod 48 causes the corresponding first rotating rod 44 to rotate through the two first synchronous pulleys 52 and the first synchronous belt 53. The two first rotating rods 44 cause multiple first teeth 47 to move horizontally toward one side of the paint spraying chamber 1 via the two first transmission wheels 45 and the first transmission belt 46. The multiple first teeth 47 cause two first rotating shafts 41 to rotate through the toothed belt 432 and the two passive transmission wheels 431. The two first rotating shafts 41 transmit power through the two rotating rollers 42 via the conveyor belt 43 toward one side of the paint spraying chamber 1. The conveyor belt 43 transmits power through the first sleeve 31 and the support ring 33 to allow the columnar mechanical parts to pass through the feed chute 11 and enter the paint spraying chamber 1.
[0046] Simultaneously, a second rotating rod 48 rotates the first transmission rod 7 via two second synchronous pulleys 71 and a second synchronous belt 72. The first transmission rod 7 rotates the second transmission rod 73 via two first bevel gears 74. The second transmission rod 73 rotates the third rotating rod 65 in a synchronous and opposite direction to the second transmission rod 73 via two transmission gears 75. The third rotating rod 65 drives the driven gear 67 to rotate in the forward direction via a first sector gear 66. At the same time, the second transmission rod 73 rotates the fourth rotating rod 68 in a synchronous and same direction as the second transmission rod 73 via two third synchronous pulleys 76 and a third synchronous belt 77. The fourth rotating rod 68 rotates the second sector gear 69. At this time, the first sector gear... The first sector gear 66 and the second sector gear 69 rotate synchronously in opposite directions. When the first sector gear 66 disengages from the driven gear 67, the second sector gear 69 meshes with the driven gear 67 and drives the driven gear 67 to rotate. At this time, as the first sector gear 66 and the second sector gear 69 engage in a staggered engagement, the driven gear 67 rotates back and forth. The driven gear 67 causes the spray head 63 to oscillate back and forth around the axis of the shaft 62 via the rotating shaft 62. During the reciprocating oscillation, the spray head 63 evenly sprays the paint onto the outer wall of the columnar mechanical parts, thus facilitating the reciprocating painting of the columnar mechanical parts and effectively improving the painting effect of the columnar mechanical parts.
[0047] After the conveyor belt 43 causes the columnar mechanical part to pass through the discharge chute 12 and separate from the paint spraying chamber 1, the other end of the columnar mechanical part enters the second sleeve 32. The extrusion force of the horizontal conveying causes the other end of the columnar mechanical part to enter between the two arc-shaped clamping plates 34 inside the second sleeve 32. The two arc-shaped clamping plates 34 clamp the other end of the columnar mechanical part. At the same time, multiple first teeth 47 disengage from the toothed belt 432, the conveyor belt 43 stops conveying, and the columnar mechanical part is in a stationary state.
[0048] As the first transmission belt 46 continues to transmit, when multiple first teeth 47 mesh with the drive gear 86, the multiple first teeth 47 cause the drive gear 86 to rotate, the drive gear 86 causes the third transmission rod 85 to rotate, the third transmission rod 85 causes the fourth transmission rod 87 to rotate through two fourth synchronous pulleys 88 and a fourth synchronous belt 89, the fourth transmission rod 87 causes the fifth transmission rod 9 to rotate through two second bevel gears 91, the fifth transmission rod 9 causes a corresponding second rotating shaft 82 to rotate through two third bevel gears 92, the second rotating shaft 82 causes multiple second rotating shafts 82 to rotate synchronously and in the same direction through multiple sprockets 83 and chains 84, the multiple second rotating shafts 82 cause the columnar mechanical parts to flip over, so that the unpainted parts of the columnar mechanical parts face upwards;
[0049] When multiple first teeth 47 disengage from the drive gear 86, the cylindrical mechanical part stops rotating. Multiple second teeth 51 mesh with the toothed belt 432 and drive the toothed belt 432 to reverse transmission. At this time, the conveyor belt 43 reverses transmission and separates the cylindrical mechanical part from the second sleeve 32 through the first sleeve 31. It then re-enters the paint spraying chamber 1 through the discharge chute 12. The spray nozzle 63 reciprocates to spray paint the unpainted parts of the cylindrical mechanical part, thus conveniently realizing the reciprocating horizontal movement and automatic rotation of the cylindrical mechanical part. This effectively improves the efficiency of the painting process of the cylindrical mechanical part and reduces the manual labor intensity during the painting process.
[0050] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A surface painting device for mechanical parts, comprising a paint spraying chamber (1) and two side plates (2), characterized in that: A feeding trough (11) is provided on one side of the paint spraying chamber (1), and a discharge trough (12) is provided on the side of the paint spraying chamber (1) away from the feeding trough (11). Two side plates (2) pass through the feeding trough (11) and the discharge trough (12) and are fixedly connected to the paint spraying chamber (1). An inspection cover plate (13) is hinged to the other side of the paint spraying chamber (1). A heating unit (14) is fixedly installed on the side of the paint spraying chamber (1) near the discharge trough (12). A number of heat dissipation slots (15) are evenly distributed on the upper surface of the paint spraying chamber (1). A frame box (16) is fixedly installed on one side of one of the side plates (2). A clamping mechanism (3) is provided at both ends of the two side plates (2). A pushing mechanism (4) is provided on the two side plates (2). A paint spraying mechanism (6) is provided inside the paint spraying chamber (1). A flipping mechanism (8) is provided at one end of the two side plates (2).
2. The surface painting equipment for mechanical parts as described in claim 1, characterized in that, The clamping mechanism (3) includes several first sleeves (31), several second sleeves (32) and several support rings (33). One end of the first sleeve (31) is fixedly installed with an L-shaped fixing rod (311). The interior of the first sleeve (31) and the second sleeve (32) are provided with two arc-shaped clamping plates (34). The two adjacent arc-shaped clamping plates (34) are vertically aligned. The two ends of the arc-shaped clamping plates (34) are fixedly installed with oblique clamping plates (35). The inner walls of the first sleeve (31) and the second sleeve (32) are fixedly installed with four spring rods (36). One end of the two adjacent spring rods (36) is fixedly connected to one side of an arc-shaped clamping plate (34).
3. The surface painting equipment for mechanical parts as described in claim 2, characterized in that, The pushing mechanism (4) includes two first rotating shafts (41), one of which is rotatably connected to one end of the two side plates (2), and the other is rotatably connected to the other end of the two side plates (2). Rotating rollers (42) are fixedly installed on both of the first rotating shafts (41), and a conveyor belt (43) is driven between the two rotating rollers (42). The end of the L-shaped fixing rod (311) away from the first sleeve (31) is fixedly connected to one end of the conveyor belt (43). The bottom wall of the support ring (33) is fixedly installed on one end of the conveyor belt (43) by a flexible rod. A passive transmission wheel (431) is fixedly installed on one end of both of the first rotating shafts (41), and a toothed belt (432) is driven between the two passive transmission wheels (431).
4. The surface painting equipment for mechanical parts as described in claim 3, characterized in that, One of the side plates (2) is rotatably mounted with a first rotating rod (44) at both ends. One of the two first rotating rods (44) is fixedly mounted with a first transmission wheel (45) at one end. A first transmission belt (46) is installed between the two first transmission wheels (45). A plurality of evenly distributed first teeth (47) are fixedly mounted at one end of the first transmission belt (46). The first teeth (47) mesh with the toothed belt (432). One of the side plates (2) is rotatably mounted with a second rotating rod (48) at both ends. One of the two second rotating rods (48) is fixedly mounted with a second transmission wheel (49) at one end. A second transmission belt (5) is installed between the two second transmission wheels (49). A plurality of evenly distributed second teeth (51) are fixedly mounted at one end of the second transmission belt (5).
5. The surface painting equipment for mechanical parts as described in claim 4, characterized in that, One end of one of the first rotating rods (44) and one of the second rotating rods (48) are fixedly mounted with a first synchronous pulley (52), and a first synchronous belt (53) is installed between the two first synchronous pulleys (52). One end of one of the side plates (2) is fixedly mounted with a servo motor (54), and one end of one of the second rotating rods (48) is fixedly connected to the drive output end of the servo motor (54).
6. The surface painting equipment for mechanical parts as described in claim 4, characterized in that, The painting mechanism (6) has two fixed plates (61), which are fixedly installed on the top wall of the paint spraying chamber (1). A rotating shaft (62) is rotatably installed on each of the two fixed plates (61), and a spray head (63) is fixedly installed between the two rotating shafts (62). An inlet pipe (64) is fixedly installed at one end of the spray head (63), and the end of the inlet pipe (64) near the spray head (63) is fixedly connected to the upper surface of the paint spraying chamber (1).
7. The surface painting equipment for mechanical parts as described in claim 6, characterized in that, A third rotating rod (65) is rotatably installed on the side of the paint spraying chamber (1) near the feed trough (11). A first sector gear (66) is fixedly installed at one end of the third rotating rod (65). A driven gear (67) is fixedly installed at the end of one of the rotating shafts (62) away from the nozzle (63). The first sector gear (66) and the driven gear (67) are meshed together. A fourth rotating rod (68) is rotatably installed on the side of the paint spraying chamber (1) near the feed trough (11). A second sector gear (69) is fixedly installed at one end of the fourth rotating rod (68).
8. The surface painting equipment for mechanical parts as described in claim 7, characterized in that, A first transmission rod (7) is rotatably mounted on the side of the paint spraying chamber (1) near the feed trough (11). A second synchronous pulley (71) is fixedly mounted on one end of one of the second rotating rods (48) and one end of the first transmission rod (7). A second synchronous belt (72) is installed between the two second synchronous pulleys (71). A second transmission rod (73) is rotatably mounted on the side of the paint spraying chamber (1) near the feed trough (11). A first cone is fixedly mounted on the other end of the first transmission rod (7) and one end of the second transmission rod (73). Gears (74), two first bevel gears (74) mesh with each other, the other end of the second transmission rod (73) and the end of the third rotating rod (65) away from the first sector gear (66) are both fixedly installed with transmission gears (75), the two transmission gears (75) mesh with each other, the middle part of the second transmission rod (73) and the end of the fourth rotating rod (68) away from the second sector gear (69) are both fixedly installed with third synchronous pulleys (76), and a third synchronous belt (77) is installed between the two third synchronous pulleys (76).
9. A surface painting device for mechanical parts as described in claim 2, characterized in that, The flipping mechanism (8) includes a U-shaped frame (81), which is fixedly installed at the other end of two side plates (2). A plurality of evenly distributed second rotating shafts (82) are rotatably installed on the U-shaped frame (81). One end of the second rotating shaft (82) is fixedly connected to one end of the second sleeve (32). A sprocket (83) is fixedly installed at the end of each of the plurality of second rotating shafts (82) near the U-shaped frame (81). A chain (84) meshes and drives the plurality of sprockets (83).
10. A surface painting device for mechanical parts as described in claim 9, characterized in that, A third transmission rod (85) is rotatably mounted on the other end of one of the side plates (2). A drive gear (86) is fixedly mounted on one end of the third transmission rod (85). A fourth transmission rod (87) is rotatably mounted on one end of the U-shaped frame (81). A fourth synchronous pulley (88) is fixedly mounted on the middle of the third transmission rod (85) and one end of the fourth transmission rod (87). A fourth synchronous belt (89) is installed between the two fourth synchronous pulleys (88). A fifth transmission rod (9) is rotatably mounted on one end of the U-shaped frame (81). A second bevel gear (91) is fixedly mounted on the other end of the fourth transmission rod (87) and one end of the fifth transmission rod (9). The two second bevel gears (91) mesh with each other. A third bevel gear (92) is fixedly mounted on one end of the fifth transmission rod (9) and one end of one of the second rotating shafts (82). The two third bevel gears (92) mesh with each other.