Anticorrosion spraying device based on new anticorrosion material

Abstract

This utility model discloses an anti-corrosion spraying device based on a novel anti-corrosion material, specifically relating to the field of anti-corrosion materials. It includes a support plate, with a storage tank fixedly mounted on the upper surface of the support plate. A spraying pump is fixedly mounted on the upper surface of the storage tank. An output pipe is fixedly connected to the output end of the spraying pump, and a delivery hose is fixedly connected to one end of the output pipe. A transmission slide is fixedly connected to one side of the support plate, and a geared motor is fixedly mounted on one side of the transmission slide. This utility model, through the geared motor driving the transmission screw, can achieve automatic horizontal movement of the spraying component, replacing the manual hand-held spray gun movement. It ensures that the spray head moves evenly in the horizontal direction, guaranteeing the consistency of the coating thickness on the workpiece surface. Furthermore, the adjustment of the slider and the adjustment groove allows for flexible adjustment of the spraying height, meeting the spraying requirements of workpieces of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of anti-corrosion materials, and more specifically, to an anti-corrosion spraying device based on a novel anti-corrosion material. Background Technology

[0002] Anti-corrosion materials are a class of functional materials that can effectively prevent or slow down the corrosion of object surfaces caused by chemical, electrochemical, or physical actions. Their core function is to form a dense protective film on the surface of the protected workpiece, isolating it from contact with corrosive media such as moisture, oxygen, acids, alkalis, and salts, thereby extending the service life of the workpiece. Common anti-corrosion materials can be classified into liquids, powders, and pastes according to their form. Among them, liquid anti-corrosion materials are widely used in machinery manufacturing, chemical equipment, and building steel structures due to their good fluidity, ease of construction, and ability to uniformly cover complex workpiece surfaces. These materials are usually composed of film-forming substances, pigments, solvents, and additives, forming a tough anti-corrosion coating through a curing reaction. Some new liquid anti-corrosion materials also have special properties such as resistance to high and low temperatures, resistance to ultraviolet radiation, and resistance to chemical media erosion, enabling them to adapt to more stringent operating environments.

[0003] Currently, when using liquid anti-corrosion materials to spray anti-corrosion coatings on workpieces, it usually relies on manual operation of hand-held spray guns. When spraying with hand-held spray guns, operators need to maintain a specific posture for a long time, which is labor-intensive. In addition, the solvent vapors that evaporate during the spraying process can cause harm to human health and pose certain safety hazards. On the other hand, the spraying trajectory and coating thickness are easily affected by human factors, which will lead to uneven coating on the workpiece surface, affecting the consistency of anti-corrosion effect and reducing the spraying effect. Therefore, a corrosion-resistant spraying device based on a novel corrosion-resistant material is proposed to address the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an anti-corrosion spraying device based on a novel anti-corrosion material to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an anti-corrosion spraying device based on a novel anti-corrosion material, comprising a support plate, a storage tank fixedly mounted on the upper surface of the support plate, a spraying pump fixedly mounted on the upper surface of the storage tank, an output pipe fixedly connected to the output end of the spraying pump, a delivery hose fixedly connected to one end of the output pipe, a transmission slide fixedly connected to one side of the support plate, a reduction motor fixedly mounted on one side of the transmission slide, a transmission screw fixedly mounted at the output end of the reduction motor, a transmission slider threadedly connected to the outer surface of the transmission screw, a moving plate fixedly connected to the upper surface of the transmission slider, an adjusting slide fixedly connected to the upper surface of the moving plate, an adjusting groove formed on the upper surface of the adjusting slide, an adjusting slider slidably connected to the inner wall of the adjusting groove, a lower spraying pipe fixedly connected to one side of the adjusting slider, an upper spraying pipe fixedly connected to the upper surface of the lower spraying pipe, an upper spraying head and a lower spraying head respectively fixedly connected to one end of the upper spraying pipe and one end of the lower spraying pipe.

[0006] Preferably, one end of the lower spray pipe is fixedly connected to one end of the output pipe, an upper solenoid valve is fixedly connected to the outer surface of the upper spray pipe, and a lower solenoid valve is fixedly connected to the outer surface of the lower spray pipe.

[0007] Preferably, one side of the adjusting slide has a strip-shaped hole, and one side of the adjusting slider is fixedly connected to a fixing screw. One end of the fixing screw passes through the strip-shaped hole and extends to the outside of the strip-shaped hole, and a locking nut is threaded onto the outer surface of the fixing screw.

[0008] Preferably, a variable frequency motor is fixedly installed on the bottom surface of the support plate, and a drive shaft is fixedly connected to the output end of the variable frequency motor. The top end of the drive shaft extends into the interior of the storage tank, and multiple stirring blades are fixedly connected to the outer surface of the drive shaft.

[0009] Preferably, a fixing block is fixedly connected to the outer surface of the storage tank, and the upper surface of the fixing block is fixedly connected to the outer surface of the output pipe.

[0010] Preferably, the inner wall of the transmission slide is fixedly embedded with two bearings, the inner rings of the two bearings are fixedly connected to the outer surfaces of both ends of the transmission screw, and the outer surface of the transmission slider is slidably connected to the inner wall of the transmission slide.

[0011] Preferably, the input end of the spraying pump is fixedly connected to an extraction pipe, the bottom end of the extraction pipe passes through the storage tank and extends into the interior of the storage tank, and the upper surface of the storage tank is provided with an injection port.

[0012] The technical effects and advantages of this utility model are as follows: Compared with existing technologies, this anti-corrosion spraying device based on novel anti-corrosion materials uses a variable frequency motor to drive the drive shaft and stirring blades to rotate inside the storage tank. This continuously stirs the liquid anti-corrosion material in the storage tank, avoiding material sedimentation and ensuring consistent spraying concentration, thus improving the quality stability of the anti-corrosion coating. In addition, the spraying pump, through the cooperation of the extraction pipe, output pipe, and delivery hose, can automatically extract and deliver the liquid material, facilitating its spraying process. Furthermore, the upper and lower solenoid valves allow for independent control of the upper and lower spraying heads, enabling simultaneous or individual spraying of different surfaces of the workpiece without the need for manual workpiece flipping, reducing the labor intensity of operators.

[0013] Compared with existing technologies, this anti-corrosion spraying device based on novel anti-corrosion materials uses a geared motor to drive the transmission screw, which can cooperate with the transmission slider to achieve automatic horizontal movement of the sprayed parts. This replaces the manual hand-held spray gun movement and avoids the problem of unstable spraying trajectory caused by arm fatigue during manual operation. It can make the spray head move evenly in the horizontal direction, ensuring the consistency of the coating thickness on the workpiece surface. In addition, the cooperation between the adjusting slider and the adjusting groove realizes flexible adjustment of the spraying height, meeting the spraying needs of workpieces of different sizes and improving spraying efficiency and flexibility. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention viewed from the front.

[0015] Figure 2 This is a side sectional view of the present invention.

[0016] Figure 3 This is a front sectional view of the transmission slide of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the adjustable slide of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the lower spray pipe of this utility model from the side view.

[0019] The attached diagram is labeled as follows: 1. Support plate; 2. Storage tank; 3. Spray pump; 4. Output pipe; 5. Fixing block; 6. Conveying hose; 7. Moving plate; 8. Transmission slide; 9. Transmission slider; 10. Gear motor; 11. Transmission screw; 12. Bearing; 13. Adjusting slide; 14. Adjusting slider; 15. Adjusting groove; 16. Strip hole; 17. Drive shaft; 18. Fixing screw; 19. Locking nut; 20. Lower spray pipe; 21. Lower spray head; 22. Lower solenoid valve; 23. Upper spray pipe; 24. Upper solenoid valve; 25. Upper spray head; 26. Extraction pipe; 27. Injection port; 28. Variable frequency motor; 29. ​​Stirring blade. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0021] As attached Figures 1-5 The anti-corrosion spraying device based on a novel anti-corrosion material shown includes a support plate 1. A storage tank 2 is fixedly installed on the upper surface of the support plate 1. A spraying pump 3 is fixedly installed on the upper surface of the storage tank 2. An output pipe 4 is fixedly connected to the output end of the spraying pump 3. A delivery hose 6 is fixedly connected to one end of the output pipe 4. A transmission slide 8 is fixedly connected to one side of the support plate 1. A reduction motor 10 is fixedly installed on one side of the transmission slide 8. A transmission screw 11 is fixedly installed at the output end of the reduction motor 10. A transmission slider 9 is threadedly connected to the outer surface of the transmission screw 11. A moving plate 7 is fixedly connected to the upper surface of the transmission slider 9. An adjusting slide block 13 is fixedly connected to the upper surface of the device. An adjusting groove 15 is provided on the upper surface of the adjusting slide block 13. An adjusting slider 14 is slidably connected to the inner wall of the adjusting groove 15. A lower spray pipe 20 is fixedly connected to one side of the adjusting slider 14. An upper spray pipe 23 is fixedly connected to the upper surface of the lower spray pipe 20. An upper spray head 25 and a lower spray head 21 are fixedly connected to one end of the upper spray pipe 23 and one end of the lower spray pipe 20, respectively. The electrical components of this device are all common electrical equipment in the prior art. This application will not elaborate on their models or internal structures. In addition, this device needs to be connected to an external control system.

[0022] As can be seen from the above description, this utility model has the following beneficial effects: the spray pump 3, through the cooperation of the extraction pipe 26, the output pipe 4 and the delivery hose 6, can automatically extract and transport liquid materials, which facilitates spraying treatment. The geared motor 10 drives the transmission screw 11 to operate, which can cooperate with the transmission slider 9 to realize the horizontal automatic movement of the spraying parts, and can make the spray head move evenly in the horizontal direction to ensure the consistency of the coating thickness on the workpiece surface. In addition, the cooperation between the adjusting slider 14 and the adjusting groove 15 realizes the flexible adjustment of the spraying height, which improves the spraying efficiency and spraying flexibility. Example 2

[0023] Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below, with reference to the specific working method described in detail: like Figures 1-5As shown, in a preferred embodiment; one end of the lower spray pipe 20 is fixedly connected to one end of the output pipe 4, the outer surface of the upper spray pipe 23 is fixedly connected to the upper solenoid valve 24, the outer surface of the lower spray pipe 20 is fixedly connected to the lower solenoid valve 22, one side of the adjusting slide block 13 has a strip hole 16, one side of the adjusting slider 14 is fixedly connected to the fixing screw 18, one end of the fixing screw 18 passes through the strip hole 16 and extends to the outside of the strip hole 16, the outer surface of the fixing screw 18 is threaded with a locking nut 19, the bottom surface of the support plate 1 is fixedly mounted with a variable frequency motor 28, the output end of the variable frequency motor 28 is fixedly connected to a drive shaft 17, the top end of the drive shaft 17 extends into the interior of the storage tank 2, and the drive shaft 17... Multiple stirring blades 29 are fixedly connected to the outer surface of the device. Furthermore, the device is connected to the output pipe 4 through the lower spray pipe 20. With the help of the upper solenoid valve 24 and the lower solenoid valve 22, the device can control the start and stop and flow rate of the upper spray head 25 and the lower spray head 21, so as to achieve targeted spraying of different parts of the workpiece and flexibly switch the spraying mode. The fixing screw 18 passes through the strip hole 16 and can be threaded with the locking nut 19. It can be quickly locked after the adjusting slider 14 is adjusted along the adjusting groove 15 to ensure the stability of the spray pipe position and improve the spraying accuracy. The variable frequency motor 28 drives the rotation of the drive shaft 17 and the stirring blades 29 to continuously stir the material in the storage tank 2, prevent sedimentation and stratification, and ensure the uniform concentration of the anti-corrosion material.

[0024] like Figures 1-5 As shown, in a preferred embodiment, a fixing block 5 is fixedly connected to the outer surface of the storage tank 2. The upper surface of the fixing block 5 is fixedly connected to the outer surface of the output pipe 4. Two bearings 12 are fixedly embedded in the inner wall of the transmission slide 8. The inner rings of the two bearings 12 are fixedly connected to the outer surfaces of both ends of the transmission screw 11. The outer surface of the transmission slider 9 is slidably connected to the inner wall of the transmission slide 8. The input end of the spray pump 3 is fixedly connected to an extraction pipe 26. The bottom end of the extraction pipe 26 passes through the storage tank 2 and extends into the interior of the storage tank 2. A filling port 27 is provided on the upper surface of the storage tank 2. Furthermore, the fixing block 5 enhances the installation stability of the output pipe 4. The two bearings 12 reduce the frictional resistance when the transmission screw 11 rotates, ensuring smooth rotation. The extraction pipe 26 allows for the extraction of anti-corrosion material from the tank, providing a continuous material supply for spraying. The filling port 27 facilitates the addition of anti-corrosion material at any time.

[0025] The working process of this utility model is as follows: When the anti-corrosion spraying device based on the new anti-corrosion material is used in the later stage, the liquid anti-corrosion material is added through the filling port 27 of the storage tank 2. Then, the variable frequency motor 28 drives the drive shaft 17 and the stirring blade 29 to rotate, which can continuously stir the material in the storage tank 2 to avoid sedimentation and stratification. Then, the spraying pump 3 extracts the material from the storage tank 2 through the extraction pipe 26 and delivers it to the lower spraying pipe 20 through the output pipe 4 and the conveying hose 6. Then, the geared motor 10 drives the transmission screw 11 to rotate under the support of the bearing 12, which enables the transmission slider 9 to move horizontally along the transmission slide 8. This drives the moving plate 7 and the adjusting slide 13 to move synchronously, realizing the automatic horizontal spraying movement of the spray head. In addition, the adjusting slider 14 slides along the adjusting groove 15 to adjust the position of the lower spray pipe 20 and the upper spray pipe 23. Then, with the fixing screw 18 and the locking nut 19, the spraying height can be adjusted and locked. Then, the upper solenoid valve 24 and the lower solenoid valve 22 control the start and stop of the upper spray head 25 and the lower spray head 21 respectively, which can spray different surfaces of the workpiece simultaneously or individually to ensure uniform coating. This is the working process and working principle of the device.

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A corrosion-resistant spraying device based on a novel corrosion-resistant material, comprising a support plate (1), a storage tank (2) fixedly installed on the upper surface of the support plate (1), a spraying pump (3) fixedly installed on the upper surface of the storage tank (2), an output pipe (4) fixedly connected to the output end of the spraying pump (3), and a delivery hose (6) fixedly connected to one end of the output pipe (4), characterized in that: A transmission slide (8) is fixedly connected to one side of the support plate (1). A reduction motor (10) is fixedly installed on one side of the transmission slide (8). A transmission screw (11) is fixedly installed at the output end of the reduction motor (10). A transmission slider (9) is threadedly connected to the outer surface of the transmission screw (11). A moving plate (7) is fixedly connected to the upper surface of the transmission slider (9). An adjusting slide (13) is fixedly connected to the upper surface of the moving plate (7). An adjusting groove (15) is opened on the upper surface of the adjusting slide (13). An adjusting slider (14) is slidably connected to the inner wall of the adjusting groove (15). A lower spray pipe (20) is fixedly connected to one side of the adjusting slider (14). An upper spray pipe (23) is fixedly connected to the upper surface of the lower spray pipe (20). An upper spray head (25) and a lower spray head (21) are fixedly connected to one end of the upper spray pipe (23) and one end of the lower spray pipe (20), respectively.

2. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: One end of the lower spray pipe (20) is fixedly connected to one end of the output pipe (4), the outer surface of the upper spray pipe (23) is fixedly connected to the upper solenoid valve (24), and the outer surface of the lower spray pipe (20) is fixedly connected to the lower solenoid valve (22).

3. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: The adjusting slide (13) has a strip hole (16) on one side, and a fixing screw (18) is fixedly connected to one side of the adjusting slider (14). One end of the fixing screw (18) passes through the strip hole (16) and extends to the outside of the strip hole (16). A locking nut (19) is threaded onto the outer surface of the fixing screw (18).

4. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: A variable frequency motor (28) is fixedly installed on the bottom surface of the support plate (1). A drive shaft (17) is fixedly connected to the output end of the variable frequency motor (28). The top end of the drive shaft (17) extends into the interior of the storage tank (2). Multiple stirring blades (29) are fixedly connected to the outer surface of the drive shaft (17).

5. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: A fixing block (5) is fixedly connected to the outer surface of the storage tank (2), and the upper surface of the fixing block (5) is fixedly connected to the outer surface of the output pipe (4).

6. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: The inner wall of the transmission slide (8) is fixedly inlaid with two bearings (12). The inner rings of the two bearings (12) are fixedly connected to the outer surfaces of both ends of the transmission screw (11). The outer surface of the transmission slider (9) is slidably connected to the inner wall of the transmission slide (8).

7. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: The input end of the spray pump (3) is fixedly connected to the extraction pipe (26), and the bottom end of the extraction pipe (26) passes through the storage tank (2) and extends into the interior of the storage tank (2).

8. The anti-corrosion spraying device based on a novel anti-corrosion material according to claim 1, characterized in that: The upper surface of the storage tank (2) is provided with a filling port (27).

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