A kind of broken bridge heat insulation aluminum profile spraying equipment

Abstract

The utility model relates to spraying equipment technical field especially relates to a kind of broken bridge heat insulation aluminium profile spraying equipment, it includes: processing platform and broken bridge heat insulation aluminium profile body, the fixed link of fixed rod is fixedly connected in the processing platform side wall, the fixed link upper side fixedly connected has placing plate, the fixed link upper side fixedly connected has top plate in the processing platform, the electric hydraulic device of top plate upper side fixed mounting has, the output end fixed mounting of electric hydraulic device has spraying plate.The utility model can make that spraying pipe is rotated in the process of spraying plate movement, still by replacing structure, lens protection plate on the surface of lens can be replaced automatically in the process of industrial camera movement, and by cleaning structure, the surface of lens protection plate replaced in cleaning chamber can be cleaned.

Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, and in particular to a spraying equipment for thermally broken aluminum profiles. Background Technology

[0002] With the increasing requirements for building energy conservation and the development of the aluminum alloy door, window and curtain wall industry towards high performance, traditional aluminum profiles face challenges in terms of heat insulation and weather resistance. Thermally broken aluminum profiles effectively block heat conduction by injecting thermal insulation strips, but their surface still needs a high-performance coating to achieve corrosion resistance, UV resistance and long-lasting aesthetics. Specialized spraying equipment adopts an automated electrostatic powder spraying process to achieve uniform coating coverage and firm adhesion, greatly improving the durability and color diversity of the profiles, while reducing solvent evaporation, which is in line with the dual trends of green manufacturing and building energy conservation. Currently, during the use of thermally broken aluminum profile spraying equipment, traditional spraying may result in some dead corners of the thermally broken aluminum profile not being sprayed, thus requiring re-spraying or manual operation, which is very troublesome. In addition, during the use of industrial cameras inside, the lens protection plate may be contaminated with some splashed paint, resulting in lens blur and thus deteriorating the observation effect. Utility Model Content

[0003] To achieve the above objectives, the present invention adopts the following technical solution: A thermally broken aluminum profile spraying equipment includes: The processing table and the thermally broken aluminum profile body are provided. A fixing rod is fixedly connected to the side wall of the processing table, and a placement plate is fixedly connected to the upper side of the fixing rod. A top plate is fixedly connected to the upper side of the processing table, and an electric hydraulic device is fixedly installed on the upper side of the top plate. A spraying plate is fixedly installed at the output end of the electric hydraulic device. A support plate is fixedly connected to the side wall of the spraying plate, and an industrial camera is fixedly installed on the side wall of the support plate. A rotating spraying structure is installed on the spraying plate, and a replacement structure is installed on the support plate.

[0004] Preferably, the rotary spraying structure includes multiple spray pipes rotatably connected to the lower side of the spraying plate, each of the multiple spray pipes having a nozzle fixedly connected to its lower side, and each of the multiple spray pipes having a spur gear fixedly sleeved on its outer side, with adjacent spur gears meshing with each other. A connecting plate is fixedly connected to the lower side of the top plate, and a rack is fixedly connected to one side wall of the connecting plate, with one of the spur gears meshing with the rack.

[0005] Preferably, the replacement structure includes a rotating shaft 1 rotatably connected to the side wall of the support plate, two lens protection plates fixedly connected to the outside of the rotating shaft 1, a rotating shaft 2 rotatably connected to the side wall of the support plate, a spur gear 2 fixedly sleeved on the outside of the rotating shaft 2, a connecting plate 2 fixedly connected to the lower side of the top plate, and multiple spur racks 2 fixedly connected to the side wall of the connecting plate 2. The rotating shaft 1 and the rotating shaft 2 are connected by a pulley assembly 1 for transmission.

[0006] Preferably, a cleaning structure is installed on the spray plate. The cleaning structure includes a cleaning chamber fixedly connected to the side wall of the spray plate. A rotating shaft is rotatably connected to the inside of the cleaning chamber. A cleaning disc is fixedly sleeved on the outside of the rotating shaft. A rotating shaft is rotatably connected to the side wall of the spray plate. The rotating shaft is connected to the rotating shaft via a pulley assembly. A spur gear is fixedly sleeved on the outside of the rotating shaft. The spur gear meshes with the adjacent spur gear. Multiple rubber shielding curtains are fixedly connected to the side wall of the cleaning chamber.

[0007] Preferably, a protective shell is fixedly connected to the side wall of the sprayed plate.

[0008] Preferably, two clamping rods are slidably connected to the side wall of the processing table, and multiple springs are fixedly connected between the two clamping rods and the processing table.

[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, the rotating spraying structure enables the spraying pipe to rotate when the spraying plate moves, thereby making the sprayed powder more uniform and enabling better spraying of even the dead corners of the thermally broken aluminum profile, avoiding subsequent manual operation. 2. In this utility model, the lens protection plate on the lens surface can be automatically replaced during the movement of the industrial camera by the replacement structure, so that the clean lens protection plate is replaced at the lens. Then, the cleaning structure can clean the surface of the replaced lens protection plate in the cleaning chamber, which facilitates the next replacement and avoids the situation of dirt on the surface of the industrial camera lens. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of a thermally broken aluminum profile spraying equipment proposed in this utility model; Figure 2 This is a cross-sectional view of the internal structure of a thermally broken aluminum profile spraying equipment proposed in this utility model; Figure 3 This is a rear view of the three-dimensional structure of a thermally broken aluminum profile spraying equipment proposed in this utility model; Figure 4This is a side view of the rotary spraying structure of a thermally broken aluminum profile spraying equipment proposed in this utility model; Figure 5 This is a bottom view of the replacement structure of a thermally broken aluminum profile spraying equipment proposed in this utility model; Figure 6 This is a cross-sectional view of the cleaning structure of a thermally broken aluminum profile spraying equipment proposed in this utility model.

[0011] In the diagram: 1. Processing table; 2. Thermally broken aluminum profile body; 3. Fixing rod; 4. Placement plate; 5. Top plate; 6. Electro-hydraulic device; 7. Spraying plate; 8. Support plate; 9. Industrial camera; 10. Spraying pipe; 11. Spray nozzle; 12. Spur gear I; 13. Connecting plate I; 14. Spur rack I; 15. Rotating shaft I; 16. Lens protection plate; 17. Rotating shaft II; 18. Spur gear II; 19. Connecting plate II; 20. Spur rack II; 21. Pulley assembly I; 22. Cleaning chamber; 23. Rotating shaft I; 24. Cleaning disc; 25. Rotating shaft II; 26. Pulley assembly II; 27. Spur gear III; 28. Rubber shielding curtain; 29. ​​Protective shell; 30. Clamping rod; 31. Spring. Detailed Implementation

[0012] Reference Figures 1-6 A thermally broken aluminum profile spraying equipment, comprising: The system comprises a processing table 1 and a thermally broken aluminum profile body 2. A fixing rod 3 is fixedly connected to the side wall of the processing table 1, and a placement plate 4 is fixedly connected to the upper side of the fixing rod 3. The thermally broken aluminum profile body 2 is placed on the placement plate 4. Two clamping rods 30 are slidably connected to the side wall of the processing table 1. Multiple springs 31 are fixedly connected between the two clamping rods 30 and the processing table 1. The tension of the springs 31 allows the two clamping rods 30 to clamp the thermally broken aluminum profile body 2. A top plate 5 is fixedly connected to the upper side of the processing table 1, and an electro-hydraulic device 6 is fixedly installed on the upper side of the top plate 5. The electro-hydraulic device 6 is a device that converts electrical energy into hydraulic energy and then outputs mechanical work through hydraulic actuators. It consists of an electric motor, a hydraulic pump, an oil tank, and a control valve, enabling the output end to extend the distance and possessing… It has a self-locking function, which is existing technology and will not be elaborated further. The output end of the electro-hydraulic device 6 is fixedly installed with a spraying plate 7, which can drive the spraying plate 7 to move. The spraying plate 7 is slidably connected to the top plate 5. The spraying plate 7 is connected to external equipment through a connecting pipe, and the paint is input into the spraying plate 7 through the external equipment. A support plate 8 is fixedly connected to the side wall of the spraying plate 7, and an industrial camera 9 is fixedly installed on the side wall of the support plate 8. The industrial camera 9 is a "visual sensor" for industrial automation and intelligent manufacturing. With extremely high performance and reliability, it replaces the human eye to perform various tasks in high-speed, high-precision, and high-risk industrial environments. It is a key device for improving production quality and efficiency. This is existing technology and will not be elaborated further. A rotating spraying structure is installed on the spraying plate 7, and a replacement structure is installed on the support plate 8.

[0013] The rotary spraying structure includes multiple spray pipes 10 rotatably connected to the lower side of the spraying plate 7. Each spray pipe 10 is fixedly connected to a nozzle 11. Each spray pipe 10 is fixedly sleeved with a spur gear 12 on its outer side, and adjacent spur gears 12 mesh with each other. A connecting plate 13 is fixedly connected to the lower side of the top plate 5. A rack 14 is fixedly connected to the side wall of the connecting plate 13. One of the spur gears 12 meshes with the rack 14. This spur gear 12 is the outermost spur gear 12.

[0014] The replacement structure includes a rotating shaft 15 rotatably connected to the side wall of the support plate 8. Two lens protection plates 16 are fixedly connected to the outside of the rotating shaft 15. A rotating shaft 27 is rotatably connected to the side wall of the support plate 8. A spur gear 28 is fixedly sleeved on the outside of the rotating shaft 27. A connecting plate 29 is fixedly connected to the lower side of the top plate 5. Multiple spur racks 20 are fixedly connected to the side wall of the connecting plate 29. The rotating connection between the rotating shaft 27 and the support plate 8 has a rubber pad, which provides a certain friction so that it will not rotate under non-external force. The number of teeth of the spur rack 20 is half that of the spur gear 28, which allows the rotating shaft 27 to rotate halfway through the spur gear 28. During the movement, the spur gear 28 can mesh with the spur rack 20. The rotating shaft 15 and the rotating shaft 27 are connected by a pulley assembly 21, which consists of two pulleys and a belt.

[0015] A cleaning structure is installed on the spray plate 7. The cleaning structure includes a cleaning chamber 22 fixedly connected to the side wall of the spray plate 7. A rotating shaft 23 is rotatably connected to the inside of the cleaning chamber 22. A cleaning disc 24 is fixedly sleeved on the outside of the rotating shaft 23. A rotating shaft 25 is rotatably connected to the side wall of the spray plate 7. The rotating shaft 23 and the rotating shaft 25 are connected by a pulley assembly 26. The pulley assembly 26 also consists of two pulleys and a belt. A spur gear is fixedly sleeved on the outside of the rotating shaft 25. The spur gear 27 meshes with the adjacent spur gear 12. Multiple rubber shielding curtains 28 are fixedly connected to the side wall of the cleaning chamber 22. The rubber shielding curtains 28 can prevent paint from entering the cleaning chamber 22. A protective shell 29 is fixedly connected to the side wall of the spray plate 7. The protective shell 29 encloses the spur gear 12, the spur gear 27 and the pulley assembly 26, thereby playing a protective role. The side wall of the protective shell 29 has a notch, which allows the spur gear 12 to mesh with the spur rack 14.

[0016] In this invention, firstly, the operator pulls the clamping rod 30 and places the thermally broken aluminum profile body 2 onto the placement plate 4 inside the processing table 1. After clamping, the spraying plate 7 is moved by controlling the electric hydraulic device 6. During the movement of the spraying plate 7, the paint is sprayed through the nozzle 11 on the lower side of the spraying pipe 10. During the movement of the spraying plate 7, the outermost spur gear 12 rotates through the spur rack 14 on the side wall of the connecting plate 13. The rotation of the spur gear 12, through the meshing of multiple adjacent spur gears 12, causes all the spraying pipes 10 to rotate, thereby allowing the nozzle 11 to rotate, thus making the spraying more uniform. During operation, multiple spur racks 20 can cause spur gears 18 to rotate in stages, which in turn causes shaft 17 to rotate. Shaft 17 drives shaft 15 to rotate via pulley assembly 21, thereby allowing the two lens protection plates 16 to be replaced. The clean ones are replaced at the bottom of the industrial camera 9, and the dirty ones are replaced in the cleaning chamber 22. At this time, the meshing of one of the spur gears 12 and spur gear 3 causes shaft 25 to rotate. Shaft 25 drives shaft 23 to rotate via pulley assembly 26, which in turn causes the cleaning tray 24 to rotate. The cleaning cloth on the upper side of the cleaning tray 24 contains cleaning alcohol, which can better clean the lens protection plates 16.

Claims

1. A thermally broken aluminum profile spraying equipment, comprising a processing table (1) and a thermally broken aluminum profile body (2), characterized in that, A fixing rod (3) is fixedly connected to the side wall of the processing table (1). A placement plate (4) is fixedly connected to the upper side of the fixing rod (3). A top plate (5) is fixedly connected to the upper side of the processing table (1). An electric hydraulic device (6) is fixedly installed on the upper side of the top plate (5). A spraying plate (7) is fixedly installed at the output end of the electric hydraulic device (6). A support plate (8) is fixedly connected to the side wall of the spraying plate (7). An industrial camera (9) is fixedly installed on the side wall of the support plate (8). A rotating spraying structure is installed on the spraying plate (7). A replacement structure is installed on the support plate (8).

2. The thermal break aluminum profile spraying equipment according to claim 1, characterized in that, The rotary spraying structure includes multiple spray pipes (10) rotatably connected to the lower side of the spraying plate (7). Each of the multiple spray pipes (10) is fixedly connected to a nozzle (11). Each of the multiple spray pipes (10) is fixedly sleeved with a spur gear (12) on its outer side, and adjacent spur gears (12) mesh with each other. A connecting plate (13) is fixedly connected to the lower side of the top plate (5). A rack (14) is fixedly connected to the side wall of the connecting plate (13), and one of the spur gears (12) meshes with the rack (14).

3. The thermal break aluminum profile spraying equipment according to claim 1, characterized in that, The replacement structure includes a rotating shaft 1 (15) rotatably connected to the side wall of the support plate (8), two lens protection plates (16) are fixedly connected to the outside of the rotating shaft 1 (15), a rotating shaft 2 (17) is rotatably connected to the side wall of the support plate (8), a spur gear 2 (18) is fixedly sleeved on the outside of the rotating shaft 2 (17), a connecting plate 2 (19) is fixedly connected to the lower side of the top plate (5), and multiple spur racks 2 (20) are fixedly connected to the side wall of the connecting plate 2 (19). The rotating shaft 1 (15) and the rotating shaft 2 (17) are connected by a pulley assembly 1 (21).

4. The thermal break aluminum profile spraying equipment according to claim 2, characterized in that, A cleaning structure is installed on the spray plate (7). The cleaning structure includes a cleaning chamber (22) fixedly connected to the side wall of the spray plate (7). A rotating shaft (23) is rotatably connected to the inside of the cleaning chamber (22). A cleaning disc (24) is fixedly sleeved on the outside of the rotating shaft (23). A rotating shaft (25) is rotatably connected to the side wall of the spray plate (7). The rotating shaft (23) and the rotating shaft (25) are connected by a belt pulley assembly (26). A spur gear (27) is fixedly sleeved on the outside of the rotating shaft (25). The spur gear (27) meshes with the adjacent spur gear (12). A plurality of rubber shielding curtains (28) are fixedly connected to the side wall of the cleaning chamber (22).

5. The thermal break aluminum profile spraying equipment according to claim 1, characterized in that, The side wall of the sprayed plate (7) is fixedly connected to a protective shell (29).

6. The thermal break aluminum profile spraying equipment according to claim 1, characterized in that, The processing table (1) has two clamping rods (30) slidably connected to its side wall, and multiple springs (31) are fixedly connected between the two clamping rods (30) and the processing table (1).

Images