A sheet metal spraying device of a surplus material recycling type
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU AMB INTELLIGENT TECH CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在实际喷涂的过程中,涂料附着在钣金件表面上的时候,仍旧会遭遇涂料重复附着的情况,那么涂料也就会滴落,目前在喷涂过程中,涂料会直接滴落在地上造成浪费,无法得到充分的回收
本实用新型使用时,打开封板,将钣金件挂于挂钩上,依其高度调节螺柱和螺筒长度,使钣金件处于喷头喷射范围内。操作人员将导向板和封板嵌入门槽后,启动驱动电机和泵体。泵体将涂料依次经三通接头、泵体、金属波纹管等送入竖管,加压后从喷头喷出。电机带动主动盘等部件转动,使竖管绕钣金件往复转动,确保均匀喷涂。掉落的涂料经回收槽、回收管等回流至金属波纹管,实现回收利用。
Smart Images

Figure CN224599618U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal processing technology, and in particular to a sheet metal spraying device for recycling scrap materials. Background Technology
[0002] Sheet metal coating is a key process for improving the corrosion resistance and appearance of sheet metal parts. First, the sheet metal parts undergo pretreatment such as degreasing and rust removal to ensure surface cleanliness. Next, powder or liquid coating is evenly applied to the workpiece surface using spraying techniques. Finally, the coating is cured by baking, forming a tough coating. This process enhances the protective performance and decorative effect of sheet metal parts and is widely used in the automotive, home appliance, and machinery industries. However, careful attention must be paid to coating selection and process control to ensure quality and reduce environmental pollution.
[0003] In the actual spraying process, when the paint adheres to the surface of the sheet metal parts, it will still encounter the situation of repeated paint adhesion, and then the paint will drip. Currently, during the spraying process, the paint will drip directly onto the ground, causing waste and not being fully recycled.
[0004] Therefore, a scrap material recycling type sheet metal spraying device is proposed to solve or alleviate the above problems. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a waste material recycling type sheet metal spraying device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A waste material recycling type sheet metal spraying device includes a frame, a recycling tank fixedly connected to the bottom of the frame, a top plate fixedly connected to the top surface of the frame, a housing fixedly connected to the outside of the frame, a suspension assembly extending through the top plate into the frame, a rotating assembly rotatably disposed outside the suspension assembly, and a spraying assembly disposed at the bottom of the rotating assembly and capable of reciprocating around the suspension assembly. The housing is disposed on the outside of the frame. The spraying assembly is connected to the recycling tank, and a T-joint and a pump body are connected along the communication path between the spraying assembly and the recycling tank. The connection between the recycling tank and the spraying assembly is switchable, and the T-joint can guide external paint into the tank.
[0007] Preferably, a connecting frame is fixedly connected to the top of the housing, and the upper end of the suspension assembly is fixedly connected to the connecting frame.
[0008] Preferably, the suspension assembly includes a connecting rod, a screw cylinder fixedly connected to the lower end of the connecting rod, a stud threadedly connected to the screw cylinder, and a hook fixedly connected to the lower end of the stud, wherein the screw cylinder extends through the top plate into the frame.
[0009] Preferably, the rotating assembly includes a connecting sleeve sleeved on the outside of the screw barrel and extending through the top plate, a turntable fixedly connected to the lower end of the connecting sleeve and sleeved on the outside of the screw barrel, a driven disc fixedly connected to the upper end of the connecting sleeve and located outside the connecting rod, and a drive motor fixedly connected to the connecting frame and arranged vertically. The rotor shaft of the drive motor is fixedly connected to an active disc that is drivenly connected to the driven disc.
[0010] Preferably, the spraying assembly includes a vertical pipe fixedly connected to the bottom of the turntable, spray nozzles connected to the vertical pipe and evenly spaced along its height, and a movable pipe that penetrates the turntable and communicates with the upper end of the vertical pipe. The top plate has a near-annular groove with an arc angle of less than 360°, and the movable pipe passes through the near-annular groove and is slidably disposed therein.
[0011] Preferably, the upper end of the movable pipe is connected to a metal bellows via a rotary pipe joint, the recovery tank is connected to a recovery pipe that penetrates the casing, the recovery pipe is connected to a solenoid valve, the solenoid valve, the tee joint, and the pump body are connected in sequence, the pump body is connected to the metal bellows, and the third end of the tee joint is used to allow external coating to enter.
[0012] Preferably, a door groove is provided on one side of the casing, and a sealing plate is detachably connected inside the door groove.
[0013] Preferably, guide plates embedded in the frame are fixedly connected to the inner side of the sealing plate and the inner side wall of the casing, and the thickness of the guide plates gradually increases from top to bottom.
[0014] Preferably, the bottom of the frame is fixedly connected to several bases.
[0015] This utility model has the following beneficial effects: In use, the sealing plate is opened, and the sheet metal part is hung on the hook. The lengths of the studs and barrels are adjusted according to the height to ensure the sheet metal part is within the spray range of the nozzle. After the operator inserts the guide plate and sealing plate into the door groove, the drive motor and pump are started. The pump delivers the paint sequentially through the tee connector, pump body, and metal corrugated pipe into the vertical pipe, where it is pressurized and sprayed out from the nozzle. The motor drives the drive disc and other components to rotate, causing the vertical pipe to reciprocate around the sheet metal part, ensuring uniform spraying. The spilled paint flows back to the metal corrugated pipe through the recovery tank and recovery pipe for recycling. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ; Figure 3 This is an exploded view of the present invention.
[0018] In the diagram: 1. Base; 2. Frame; 3. Recycling tank; 4. Top plate; 5. Near-ring groove; 6. Vertical pipe; 7. Nozzle; 8. Movable pipe; 9. Rotary pipe joint; 10. Corrugated metal pipe; 11. T-joint; 13. Pump body; 16. Solenoid valve; 17. Hook; 18. Stud; 19. Screw barrel; 20. Connecting rod; 21. Passive disc; 22. Connecting sleeve; 23. Housing; 24. Door groove; 25. Sealing plate; 26. Guide plate; 27. Connecting frame; 28. Drive motor; 29. Active disc. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] Furthermore, the terms "first," "second," and "third" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] A type of sheet metal spraying device for recycling scrap materials, such as Figures 1 to 3 As shown, it includes a frame 2, a recycling tank 3 fixedly connected to the bottom of the frame 2, a top plate 4 fixedly connected to the top surface of the frame 2, a housing 23 fixedly connected to the outside of the frame 2, a suspension assembly that penetrates the top plate 4 and is disposed inside the frame 2, a rotating assembly that is rotatably disposed outside the suspension assembly, and a spraying assembly disposed at the bottom of the rotating assembly and capable of reciprocating around the suspension assembly. Several bases 1 are fixedly connected to the bottom of the frame 2.
[0026] A casing 23 is provided on the outer side of the frame 2. A door groove 24 is provided on one side of the casing 23. A sealing plate 25 is detachably connected inside the door groove 24. A guide plate 26 embedded in the frame 2 is fixedly connected to the inner side of the sealing plate 25 and the inner side wall of the casing 23. The thickness of the guide plate 26 gradually increases from top to bottom. The spraying component is connected to the recovery tank 3. A three-way connector 11 and a pump body 13 are connected on the communication path between the spraying component and the recovery tank 3. The connection between the recovery tank 3 and the spraying component can be switched on and off. The three-way connector 11 can guide external paint into the tank.
[0027] The top of the housing 23 is fixedly connected to the connecting frame 27, and the upper end of the suspension assembly is fixedly connected to the connecting frame 27. The suspension assembly includes a connecting rod 20, a screw cylinder 19 fixedly connected to the lower end of the connecting rod 20, a stud 18 threadedly connected to the screw cylinder 19, and a hook 17 fixedly connected to the lower end of the stud 18. The screw cylinder 19 penetrates the top plate 4 into the frame 2.
[0028] The rotating assembly includes a connecting sleeve 22 sleeved on the outside of the screw barrel 19 and extending through the top plate 4, a turntable fixedly connected to the lower end of the connecting sleeve 22 and sleeved on the outside of the screw barrel 19, a driven disc 21 fixedly connected to the upper end of the connecting sleeve 22 and located outside the connecting rod 20, and a drive motor 28 fixedly connected to the connecting frame 27 and vertically arranged. The rotor shaft of the drive motor 28 is fixedly connected to an active disc 29 that is drively connected to the driven disc 21.
[0029] The spraying assembly includes a vertical pipe 6 fixedly connected to the bottom of the turntable, spray nozzles 7 connected to the vertical pipe 6 and evenly spaced along its height, and a movable pipe 8 that penetrates the turntable and connects to the upper end of the vertical pipe 6. A near-annular groove 5 with an arc angle of less than 360° is provided on the top plate 4. The movable pipe 8 passes through the near-annular groove 5 and slides therein. The upper end of the movable pipe 8 is connected to a metal corrugated pipe 10 through a rotary pipe joint 9. The recovery tank 3 is connected to a recovery pipe that penetrates the housing 23. The recovery pipe is connected to a solenoid valve 16. The solenoid valve 16, the three-way joint 11, and the pump body 13 are connected in sequence. The pump body 13 is connected to the metal corrugated pipe 10. The third end of the three-way joint 11 is used to connect external paint to enter.
[0030] In practical use, this invention only requires opening the sealing plate 25, then suspending the sheet metal parts to be painted via the hook 17. The stud 18 and screw barrel 19 are adjusted according to the height of the sheet metal parts, allowing the stud 18 to be threaded into the screw barrel 19, thus adjusting their usable length to ensure the sheet metal parts are within the spray range of the nozzles 7. The operator then re-inserts the guide plate 26 and sealing plate 25 into the door groove 24, and then starts the drive motor 28 and pump body 13. The pump body 13 draws external paint through the tee connector 11, pump body 13, metal bellows 10, rotary pipe connector 9, and movable pipe 8 into the vertical pipe 6. Under continuous pressure, the paint in the vertical pipe 6 is sprayed onto the sheet metal part through the nozzle 7. During this process, the drive motor 28 drives the active disc 29 to rotate, which in turn drives the passive disc 21 to rotate. When the passive disc 21 rotates, it drives the connecting sleeve 22 to rotate. The lower end of the connecting sleeve 22 drives the vertical pipe 6 to rotate around the outer ring of the screw barrel 19 through the turntable. This allows the spraying assembly to reciprocate around the sheet metal part in the middle, ensuring that the surface of the sheet metal part is evenly sprayed. The paint that falls off the sheet metal part during this process can be recovered by the recycling tank 3. After a certain amount of paint accumulates in the recycling tank 3, it can re-enter the metal bellows 10 through the recycling pipe and the solenoid valve 16 in sequence, so that the paint can be recycled.
[0031] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A sheet metal spraying device for recycling scrap materials, characterized in that, The system includes a frame (2), a recycling tank (3) fixedly connected to the bottom of the frame (2), a top plate (4) fixedly connected to the top surface of the frame (2), a housing (23) fixedly connected to the outside of the frame (2), a suspension assembly that extends through the top plate (4) into the frame (2), a rotating assembly that is rotatably set outside the suspension assembly, and a spraying assembly that is set at the bottom of the rotating assembly and can reciprocate around the suspension assembly. The housing (23) is set on the outside of the frame (2). The spraying assembly is connected to the recycling tank (3), and a three-way connector (11) and a pump body (13) are connected on the communication path between the spraying assembly and the recycling tank (3). The connection between the recycling tank (3) and the spraying assembly can be switched on and off. The three-way connector (11) can guide external paint into the system. The suspension assembly includes a connecting rod (20), a screw cylinder (19) fixedly connected to the lower end of the connecting rod (20), a stud (18) threadedly connected to the screw cylinder (19), and a hook (17) fixedly connected to the lower end of the stud (18). The screw cylinder (19) extends through the top plate (4) into the frame (2).
2. The sheet metal spraying device for recycling scrap materials according to claim 1, characterized in that, The top of the casing (23) is fixedly connected to a connecting frame (27), and the upper end of the suspension assembly is fixedly connected to the connecting frame (27).
3. The waste material recycling type sheet metal spraying device according to claim 2, characterized in that, The rotating assembly includes a connecting sleeve (22) sleeved on the outside of the screw cylinder (19) and passing through the top plate (4), a turntable fixedly connected to the lower end of the connecting sleeve (22) and sleeved on the outside of the screw cylinder (19), a driven disc (21) fixedly connected to the upper end of the connecting sleeve (22) and located outside the connecting rod (20), and a drive motor (28) fixedly connected to the connecting frame (27) and arranged vertically. The rotor shaft of the drive motor (28) is fixedly connected to an active disc (29) that is connected to the driven disc (21) for transmission.
4. A scrap material recycling type sheet metal spraying device according to claim 3, characterized in that, The spraying assembly includes a vertical tube (6) fixedly connected to the bottom of the turntable, a spray nozzle (7) connected to the vertical tube (6) and evenly spaced along its height direction, and a movable tube (8) that passes through the turntable and is connected to the upper end of the vertical tube (6). The top plate (4) has a near-annular groove (5) with an arc angle of less than 360°. The movable tube (8) passes through the near-annular groove (5) and is slidably disposed therein.
5. A scrap material recycling type sheet metal spraying device according to claim 4, characterized in that, The upper end of the active pipe (8) is connected to a metal bellows pipe (10) through a rotary pipe joint (9). The recycling tank (3) is connected to a recycling pipe that penetrates the casing (23). The recycling pipe is connected to a solenoid valve (16). The solenoid valve (16), the three-way joint (11), and the pump body (13) are connected in sequence. The pump body (13) is connected to the metal bellows pipe (10). The third end of the three-way joint (11) is used to connect external paint to enter.
6. A scrap material recycling type sheet metal spraying device according to claim 1, characterized in that, A door groove (24) is provided on one side of the casing (23), and a sealing plate (25) is detachably connected inside the door groove (24).
7. A scrap material recycling type sheet metal spraying device according to claim 6, characterized in that, The inner side of the sealing plate (25) and the inner side wall of the casing (23) are both fixedly connected with guide plates (26) embedded in the frame (2), and the thickness of the guide plates (26) gradually increases from top to bottom.
8. A scrap material recycling type sheet metal spraying device according to claim 1, characterized in that, The bottom of the frame (2) is fixedly connected to several bases (1).